belt LAND ROVER FREELANDER 2001 Workshop Manual

AIR CONDITIONING
82-6REPAIRS
Compressor - Td4
$% 82.10.20
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Disconnect battery earth lead.
3.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
4.Remove compressor drive belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
WARNING: Under no circumstances should
refrigerant hoses be disconnected without
first discharging the system.
5.Remove 2 bolts securing A/C pipes to
compressor. Release pipes from compressor.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
6.Remove and discard 'O' rings from A/C pipes.7.Loosen bolt securing compressor support
bracket to sump, do not remove.
8.Remove 3 bolts and remove compressor from
mounting bracket. Move support strap aside,
disconnect compressor multiplug and remove
compressor.
Refit
1.If a new compressor is being installed, drain the
required amount of refrigerant oil from the new
compressor.

+ GENERAL INFORMATION, Air
conditioning compressor replacement.
2.A new compressor is sealed and pressurised
with Nitrogen gas, slowly release the sealing
cap, gas pressure should be heard to release
as the seal is broken.
3.Ensure mating faces of A/C pipes and
compressor are clean.
4.Fit A/C compressor to mounting bracket, align
support strap and tighten bolts to 25 Nm (18
lbf.ft).
5.Connect multiplug to compressor.
6.Lubricate new 'O' rings with clean refrigerant oil
and fit to evaporator pipes
7.Position A/C pipes to compressor, fit bolts and
tighten to 22 Nm (16 lbf.ft).
8.Replace receiver drier.

+ AIR CONDITIONING, REPAIRS,
Receiver drier.
9.Fit compressor drive belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
10.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
11.Connect battery earth lead.
12.Remove stands and lower vehicle.

AIR CONDITIONING
REPAIRS 82-7
Compressor - KV6
$% 82.10.20
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Remove RH front road wheel.
5.Remove 3 bolts securing RH splash shield to
body and remove shield.
6.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and release drive
belt from A/C compressor pulley.7.Remove 2 bolts securing high and low pressure
pipes to compressor. Release pipes from
compressor, remove and discard 'O' rings.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
8.Disconnect multiplug from compressor.
9.Note fitted position of heat shield on
compressor and remove 3 bolts securing
compressor to front mounting plate and
cylinder block. Remove compressor and heat
shield.
M12 6614

AIR CONDITIONING
82-8REPAIRS
Refit
1.If a new compressor is being installed, drain the
required amount of refrigerant oil from the new
compressor.

+ GENERAL INFORMATION, Air
conditioning compressor replacement.
2.A new compressor is sealed and pressurised
with Nitrogen gas, slowly release the sealing
cap, gas pressure should be heard to release
as the seal is broken.
3.Clean compressor and mating face on front
mounting plate and cylinder block.
4.Position compressor, fit but do not fully tighten
lower bolt.
5.Position heat shield and fit compressor upper
securing bolts. Tighten compressor upper and
lower securing bolts to 25 Nm (18 lbf.ft).
6.Remove caps from compressor and high
pressure pipe.
7.Clean compressor high pressure pipe
connection.
8.Lubricate new 'O' ring with refrigerant oil and fit
to high pressure pipe.
9.Connect high pressure pipe to compressor, fit
and tighten bolt to 25 Nm (18 lbf.ft).
10.Connect multiplug to compressor.
11.Remove caps from compressor and low
pressure pipe.
12.Clean compressor low pressure pipe
connection.
13.Lubricate new 'O' ring with refrigerant oil and fit
to low pressure pipe.
14.Connect low pressure pipe to compressor, fit
and tighten bolt to 25 Nm (18 lbf.ft).
15.Clean pulley 'V's and tensioner pulley running
surface.
16.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and fit drive belt to
pulleys.
17.Fit splash shield and secure with bolts.
18.Fit RH road wheel and tighten nuts to 115 Nm
85 lbf.ft).
19.Replace receiver drier.

+ AIR CONDITIONING, REPAIRS,
Receiver drier.
20.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
21.Connect battery earth lead.
22.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
Compressor - K1.8
$% 82.10.20
Remove
1.Disconnect battery earth lead.
2.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
3.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
5.Remove alternator.

+ CHARGING AND STARTING,
REPAIRS, Alternator - K1.8.
6.Disconnect multiplug from compressor.
7.Remove 2 bolts securing A/C pipes to
compressor, release A/C pipes from
compressor.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
8.Remove and discard 'O' rings from A/C pipes.

M82 0730

CHARGING AND STARTING
ADJUSTMENTS 86-1-1
CHARGING AND STARTING ADJUST ME NTS
Ancillary drive belt - K1.8
$% 86.10.05
Check
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts and remove splash shield.
4.Rotate crankshaft a sufficient number of turns
to check condition of drive belt. Renew a drive
belt that shows signs of wear, splitting or oil
contamination.
5.Apply a force of 10 kg to drive belt at position 'X'
and measure deflection between crankshaft
pulley and alternator pulley. Deflection must be
6 - 8 mm.Adjust
1.Loosen alternator pivot nut and bolt.
2.Loosen bolt securing alternator adjustment
bracket to engine.
3.Loosen bolt securing alternator to adjustment
bracket.
4.Increase drive belt tension by rotating
alternator adjustment bolt clockwise.
5.Tighten alternator pivot and adjustment bracket
bolts to 25 Nm (18 lbf.ft).
6.Recheck drive belt tension.
7.Fit splash shield and secure with bolts.
8.Straighten steering.
9.Connect battery earth lead.

CHARGING AND STARTING
86-1-2 ADJUSTMENTS
Ancillary drive belt - K1.8 with A/C
$% 86.10.05
Check
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts and remove splash shield.
4.Rotate crankshaft a sufficient number of turns
to check condition of drive belt. Renew a drive
belt that shows signs of wear, splitting or oil
contamination.
5.Check belt length, belt must be renewed before
indicator reaches RH end of slot.
6.Fit splash shield and secure with bolts.
7.Straighten steering.
8.Connect battery earth lead.

CHARGING AND STARTING
REPAIRS 86-1-3
REPAIRS
Alternator - Td4
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Drain cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
3. Models with A/C: Remove compressor drive
belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
4.Remove 3 bolts securing coolant rail to sump
and cylinder block.
CAUTION: Care must be taken to ensure
that oil or fluid does not enter or
contaminate the alternator.
5. Models with A/C: Loosen bolt securing
compressor support bracket to sump, do not
remove.
6. Models with A/C: Remove 3 bolts securing
compressor to mounting bracket, release
support bracket and tie compressor aside.7. Models with A/C: Remove 3 bolts and bracket,
securing compressor mounting to casting on
cylinder block.
8.Disconnect alternator multiplug.
9.Remove nut securing battery cable to alternator
and remove cable.
10.Remove 3 bolts and remove alternator.
M86 5309
M86 5311

CHARGING AND STARTING
86-1-4 REPAIRS
Refit
1.Clean alternator mounting points.
2.Fit alternator to mounting bracket.Tighten M10
bolt to 45 Nm (33 lbf.ft) and M8 bolts to 25 Nm
(18 lbf.ft).
CAUTION: Ensure upper bolt is fitted prior
to assembly.
3.Connect alternator multiplug.
4.Fit battery cable to alternator terminal and
tighten to 10 Nm (7.5 lbf.ft).
5. Models with A/C: Clean A/C compressor and
housing mating faces, dowels and dowel holes.
6. Models with A/C: Fit bolts and compressor
mounting to casting, tighten to 25 Nm (18 lbf.ft).
7. Models with A/C: Position A/C compressor, fit
bolts and tighten to 25 Nm (18 lbf.ft).
8. Models with A/C: Align compressor support
bracket to sump and tighten bolt to 10 Nm (7.5
lbf.ft).
9.Fit lower coolant rail to sump and tighten bolts
to 10 Nm (7.5 lbf.ft).
10.Fit compressor drive belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
11.Refill cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
12.Connect battery earth lead.

CHARGING AND STARTING
REPAIRS 86-1-5
Alternator - KV6
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Remove top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
3.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and release drive
belt from alternator pulley.
4.Release alternator battery lead terminal cover,
loosen terminal nut and disconnect lead from
terminal
5.Disconnect alternator multiplug.
6.Remove lower bolt and upper nut and bolt
securing alternator to front mounting plate.
7.Remove alternator.Refit
1.Position alternator to front mounting plate.
2.Fit bolt and nut and bolt securing alternator to
front mounting plate and tighten to 45 Nm (33
lbf.ft).
3.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and fit drive belt to
pulleys.
4.Connect alternator multiplug.
5.Position battery cable to alternator, tighten nut
to 10 Nm (7.5 lbf.ft) and position terminal
cover.
6.Fit top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
7.Connect battery earth lead.

CHARGING AND STARTING
REPAIRS 86-1-7
Ancillary drive belt - Td4
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
3.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Turn steering on RH lock.
5.Remove 3 bolts and RH splash shield.
6.Position LRT-12-163 to ancillary drive belt
tensioner, turn tensioner anti-clockwise and
release ancillary drive belt from pulleys.
7.Remove ancillary drive belt.Refit
1.Ensure pulleys are clean and damage free.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Use LRT-12-163 to hold belt tensioner off and
with assistance, fit ancillary belt. Ensure belt is
correctly located in pulley grooves.
3.Fit splash shield and tighten bolts to 10 Nm (7
lbf.ft).
4.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Fit engine acoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
6.Connect battery earth lead.
M86 5290A
LRT-12-163

CHARGING AND STARTING
86-1-8 REPAIRS
Ancillary drive belt - K1.8 without A/C
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
3.Loosen alternator pivot nut and bolt.
4.Loosen bolt securing alternator adjustment
bracket to engine.
5.Loosen bolt securing alternator to adjustment
bracket.
6.Rotate alternator drive belt adjustment bolt anti-
clockwise to release tension from belt and
remove belt.Refit
1.Ensure pulleys are clean and damage free.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Fit drive belt. Ensure belt is located correctly in
pulley grooves.
3.Adjust belt tension.

+ CHARGING AND STARTING,
ADJUSTMENTS, Ancillary drive belt - K1.8.
4.Fit PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
5.Connect battery earth lead.