roof LAND ROVER FREELANDER 2001 User Guide

MAINTENANCE
MAINTENANCE 10-11
Door Locks, Hinges, Check Straps and
Bonnet Catch
Check
1.Check operation of each door, door lock,
bonnet catch and fuel filler flap.Lubricate Front and Rear Doors
1.Open each door in turn and lubricate door
hinges and check strap using recommended
lubricant.

+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
2.Lubricate door lock, striker and private lock
using PTFE lubricant. Remove excessive
lubricant, particularly from door striker area, to
avoid customer complaint.
3.Check tightness of accessible door lock and
striker fixings.
4.Open and close door to check for smooth,
noise-free operation. Ensure door closes
securely.
5.Check for smooth operation of private lock.
Lubricate Tail Door
1.Open tail door and lubricate hinges using
recommended lubricant.

+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
2.Grease tail door check slide.
3.Lubricate rear door lock and striker using PTFE
lubricant. Remove excessive lubricant to avoid
customer complaint, particularly from door
striker area.
4.Check tightness of accessible tail door lock and
striker fixings.
Lubricate Bonnet
1.With bonnet open, lubricate hinges, striker, lock
and safety catch using a suitable lubricant.

+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
Sunroof Guide Rails, Slides and Seal
1.With sunroof open, lubricate accessible guide
rails, slides and seals. Remove any excess
lubricant to avoid contaminating roof lining and
trim.
2.Ensure sunroof closes correctly.
Sunroof Drain Tubes and Channels
1.Remove any debris from sunroof tray.
2.Ensure that all accessible sunroof drain tubes
are clear using a low pressure air line.

FUEL DELIVERY SYSTEM - PETROL
19-2-30 REPAIRS
Tank - Non NAS
$% 19.55.01
Remove
1.Position vehicle on ramp.
2.Disconnect battery earth lead.
3.Remove fuel pump assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Pump - fuel.
WARNING: The spilling of fuel is
unavoidable during this operation. Ensure
that all necessary precautions are taken to
prevent fire and explosion.
4.Using a fuel recovery appliance, drain the fuel
from the tank into a sealed container. Follow
the manufacturer's instructions for the
connection and safe use of the appliance.
WARNING: The fuel tank must be drained
before it is removed from the vehicle.
5.Remove intermediate exhaust pipe.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES 1.8, REPAIRS, Exhaust pipe -
intermediate.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES KV6, REPAIRS, Intermediate
pipe - Non NAS.
6.Remove propeller shaft.

+ DRIVESHAFTS, REPAIRS, Propeller
shaft assembly.
7.Remove RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
8.Release clip from breather hose and
disconnect breather hose from filler neck.
9.Release clip and disconnect vent hose from
fuel tank on vapour separator.10.Remove tamper proof cover from filler hose clip
and loosen clip.
11.Support weight of rear subframe and remove 4
bolts securing subframe to body.
12.Lower subframe.
CAUTION: Do not allow sub frame to hang
on rear brake hoses.

FUEL DELIVERY SYSTEM - PETROL
19-2-32 REPAIRS
Tank - NAS
$% 19.55.01
Remove
1.Position vehicle on ramp.
2.Disconnect battery earth lead.
3.Using a fuel recovery appliance, drain the fuel
from the tank into a sealed container. Follow
the manufacturer's instructions for the
connection and safe use of the appliance.

+ FUEL DELIVERY SYSTEM -
PETROL, ADJUSTMENTS, Fuel tank - drain.
WARNING: The fuel tank must be drained
before it is removed from the vehicle.
4.Remove intermediate exhaust pipe.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES KV6, REPAIRS, Intermediate
pipe - NAS.
5.Remove propeller shaft.

+ DRIVESHAFTS, REPAIRS, Propeller
shaft assembly.
6.Remove RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
7.Remove tamper proof cover from filler hose clip
and loosen clip.8.Support weight of rear subframe and remove 4
bolts securing subframe to body.
9.Lower subframe.
CAUTION: Do not allow sub frame to hang
on rear brake hoses.
10.With assistance, remove 4 bolts securing fuel
tank to body and remove tank.
NOTE: Pull vent and breather hoses through
body while lowering fuel tank.

FUEL DELIVERY SYSTEM - PETROL
19-2-34 REPAIRS
Filler neck
$% 19.55.07
Remove
1.Disconnect battery earth lead.
2.Ensure fuel tank is less than half full. If not,
drain fuel tank to less than half full.

+ FUEL DELIVERY SYSTEM -
PETROL, ADJUSTMENTS, Fuel tank - drain.
3.Remove RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
4.Remove fuel filler cap.
CAUTION: Before disconnecting any part of
the fuel system, it is imperative that all dust,
dirt and debris is removed from around
components to prevent ingress of foreign
matter into fuel system.
5.Unclip escutcheon from fuel filler neck.
WARNING: Fuel vapour is highly flammable
and in confined spaces is also explosive
and toxic. Always have a fire extinguisher
containing foam, CO
2, gas or powder close
at hand when handling or draining fuel.
6.Remove 3 nuts securing fuel filler neck to body.7.Release clip from breather hose and
disconnect breather hose from filler neck.
8.Release fuel tank vent pipe from filler neck.
9.Disconnect Lucar connector from fuel filler
neck.
10.Remove bolt securing filler neck to body.
11.Remove tamper proof cover from filler hose clip
and loosen clip.
12.Disconnect hose from filler neck and remove
filler neck assembly.
Refit
1.Position filler neck assembly, connect to hose,
secure clip and fit tamper proof cover.
2.Fit bolt securing filler neck to body and tighten
to 9 Nm (7 lbf.ft).
3.Connect Lucar connector to fuel filler neck.
4.Position fuel tank vent pipe around filler neck.
5.Connect breather hose to filler neck, fit and
secure clip.
6.Fit nuts securing fuel filler neck to body and
tighten to 9 Nm (7 lbf.ft).
7.Clip escutcheon to fuel filler neck.
8.Fit fuel filler cap.
9.Fit RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
10.Connect battery earth lead.
M19 3230

EXTERIOR FITTINGS
REPAIRS 76-2-7
Side rail - integral roof rack - 5 door
$% 76.11.30
Remove
1.Remove finishers from feet of side rail.
2.Remove 4 Torx screws securing side rail to roof
panel.
3.Remove side rail and 2 gaskets.
NOTE: Do not carry out further dismantling if
component is removed for access only.
4.Remove seal from each torque bolt.
5.Remove Torx bolts from side rail.
Refit
1.Fit Torx bolts and seals to replacement side rail.
2.Fit gaskets to side rail.
3.Position side rail and tighten Torx bolts to 22
Nm (16 lbf.ft).
4.Fit finishers to feet of side rail.
Bonnet
$% 76.16.01.99
Remove
1.Support bonnet in open position.
2.Fit protection covers to wings and mark hinge
outline on bonnet if bonnet is to be refitted.
3.Disconnect windscreen washer tube at elbow
joint.
4.With assistance, remove bolts securing hinges
to bonnet and remove bonnet.
Refit
1.With assistance, position bonnet to hinges. Fit
and lightly tighten bolts.
2.Connect windscreen washer tube.
3.Close bonnet. Check that bonnet is aligned to
both front wings and that gaps are equal. If
necessary, adjust bonnet alignment and/or
gaps.
4.Finally tighten hinge bolts to 9 Nm (7 lbf.ft).

EXTERIOR FITTINGS
REPAIRS 76-2-17
Moulding - roof - 5 door
$% 76.43.68
Remove
1.Remove tail door glass side finisher.

+ DOORS, REPAIRS, Finisher - rear
screen - side - 5 door.
2.Remove roof finisher caps or roof rack side rail.

+ EXTERIOR FITTINGS, REPAIRS,
Side rail - integral roof rack - 5 door.
3.Using a suitable hooked tool in the front foot
hole of the roof finisher, slide the finishers 2
forward clips rearward from the roof channel.
4.Slide the clip rear of the foot hole forward from
the roof channel.
5.Slide the remaining 7 clips from the roof
channel.
6.Remove nut securing rear end of roof finisher
and remove finisher.
7.Remove clips from roof finisher.Refit
1.Fit clips to roof finisher.
2.Fit finisher to roof channel with forward 2 clips.
3.Slide finisher to align with screen. Feed forward
clip below screen seal.
4.Fit remaining clips to roof channel.
5.Fit nut and secure rear end of finisher.
6.Ensure full length of finisher is correctly seated
in roof channel.
7.Fit roof finisher caps or roof rack side rail.

+ EXTERIOR FITTINGS, REPAIRS,
Side rail - integral roof rack - 5 door.
8.Fit tail door glass side finisher.

+ DOORS, REPAIRS, Finisher - rear
screen - side - 5 door.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-1
INTERIOR TRIM COMPONENTS REPAIRS
Sun visor
$% 76.10.47
Remove
1.Release sun visor from retaining clip.
2.Remove 2 screws securing sun visor to roof.
3.Disconnect multiplug from sun visor.
4.Remove sun visor.
5.Remove screw securing sun visor clip to roof
and remove clip.
Refit
1.Fit sun visor clip to roof and secure with screw.
2.Fit sun visor to roof and secure with screws.
3.Fit sun visor to clip.
4.Position sun visor and connect multiplug.
Trim casing - rear quarter - lower - 3 door
$% 76.13.12
Remove
1. 03MYRemove body side rear trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
2.Release rear seat squab and fold seat forward.
3.Release load space lamp from trim casing.
4.Disconnect 2 Lucars and remove load space
lamp.
5.Remove 6 Torx screws securing luggage
compartment carpet retainer.
6.Remove carpet retainer.
7.Release 4 turn buckles securing trim casing.
8.Release and remove trim casing from luggage
compartment.
Refit
1.Fit trim casing to luggage compartment and
secure with turn buckles.
2.Fit luggage compartment carpet retainer and
secure with Torx screws.
3.Position load space lamp to casing, connect
Lucars and secure lamp to casing.
4.Reposition rear seat.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-25
Glove box
$% 76.52.03
Remove
1.Open glove box and remove glove box mat.
2.Release illumination lamp from glove box.
3.Remove 4 screws from glove box and remove
glove box.
Refit
1.Fit glove box and secure with screws.
2.Fit illumination lamp.
3.Fit glove box mat.
4.Close glove box.
Headlining - 3 door
$% 76.64.15
Remove
1.Fold front seat squabs forward.
2.Remove both sun visors.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
3.Remove both 'A' post upper trim finishers.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
4.Remove 2 screws securing headlining to front
end of roof panel.

INTERIOR TRIM COMPONENTS
76-3-26 REPAIRS
5.Remove roof lamp lens.
6.Remove 2 screws securing roof lamp to body.
7.Disconnect multiplug from roof lamp and
remove lamp.
8.Release clips securing headlining rear finisher
to body and remove finisher.
9.Release 3 studs securing rear edge of
headlining to roof panel.
10.Remove 4 screws securing headlining to 'B'
posts.
11.Release 2 studs securing sides of headlining to
body.
12.Lower front edge of headlining.13.Release headlining from sun roof seal and
remove headlining.
14.Remove studs from headlining.
15.Remove 3 screws and remove pocket from
headlining.
Refit
1.Fit pocket to headlining and secure with
screws.
2.Fit studs to headlining.
3.Position headlining and secure studs to roof
panel.
4.Position headlining to 'B' posts and secure with
screws.
5.Secure headlining behind rear vent rubbers.
6.Fit headlining rear finisher and secure clips.
7.Fit headlining to sun roof seal.
8.Position roof lamp and connect multiplug.
9.Fit roof lamp and secure with screws.
10.Fit lens to roof lamp.
11.Fit both sun visors.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
12.Fit 'A' post upper finishers.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
13.Reposition front seat squabs.

INTERIOR TRIM COMPONENTS
76-3-28 REPAIRS
11.Release headlining from front and rear door
aperture seals.
12. Models with sun roof: Release and remove
sun roof surround finisher from sun roof
aperture.
13.Remove 5 retaining studs from headlining.
14.With assistance remove headlining through tail
door.
NOTE: Do not carry out further dismantling if
component is removed for access only.15.Release 8 tags securing front roof lamp support
and remove support.
16.Remove 14 nuts from stowage pockets, collect
backing plates and remove stowage pockets.