roof LAND ROVER FREELANDER 2001 Owner's Manual

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-29
Refit
1.Position stowage pockets, and backing plates
to headlining and secure with nuts.
2.Position roof lamp support and secure retaining
tags.
3.With assistance position headlining and secure
with retaining studs.
4. Models with sun roof: Position sun roof
surround finisher and secure in position.
5.Locate headlining to front and rear door
aperture seals.
6.Fit and secure 'B/C' post upper finishers.
7.Position rear interior lamp and connect
multiplug.
8.Fit rear interior lamp to headlining.
9.Position front interior lamp and connect
multiplug.
10.Fit front interior lamp to headlining and secure
with bolts.
11.Fit grab handle blanking plugs.
12.Fit grab handles, tighten screws and fit screw
covers.
13.Fit both sun visors.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
14.Fit 'A' post upper trim finishers.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
15.Fit rear quarter upper trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.

SCREENS
76-4-2 REPAIRS
Refit
1.Carefully remove excess sealer from body
leaving a smooth surface.
2.Use a vacuum cleaner to clear away any waste.
3.Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass.
4.Fit spacer blocks to body.
5.With assistance, locate screen to body.
6.Apply masking tape reference marks to aid
fitment.
7.With assistance, remove screen and place
aside.
8.Clean frame and edge of screen with solvent.
Do not touch cleaned or primed surfaces
with fingers.
9.Apply etch primer to any bare metal on frame.
10.Apply bonding agent to screen and allow to
cure.
11.Apply primer over etch primer on frame.
12.Apply activator over old sealer on frame.
13.Allow activator to cure.
14.Fit pre-cut nozzle to sealer cartridge, remove lid
and shake out crystals, and install in applicator
gun.
Nozzle will need modification to achieve
required bead section.15.Apply a continuous bead of sealer around edge
of frame as shown.
16.Check for breaks and air bubbles in sealer.
17.With assistance, lift screen into place and align
to screen supports and tape. Raise screen up
to roof on ratchet support blocks. Lightly press
glass to fully seat sealer.
18.Remove protective covers and tape.
19.Test sealer for leaks, apply additional sealer if
necessary. If water is used, allow sealer to dry
before testing. Spray water around glass and
check for leaks. Mark any area that leaks. Dry
glass and sealer then apply additional sealer.
20.Fit 'A' post upper trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
21.Fit headlining retaining stud.
22.Fit sun visor retaining clips and sun visors.
23.Fit interior mirror.
24.Fit air intake panel.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
A curing time of 6 hours is desirable, during
this time leave a window open and do not
slam the doors. If the car must be used,
drive slowly.

SUNROOF
REPAIRS 76-6-1
SUNROOF REPAIRS
Sun/sliding roof - complete - front - 3
door
$% 76.83.01
Remove
1.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
WARNING: Wear protective gloves when
handling glass, solvents and primers.
2.Remove and discard cable ties from drain
tubes.
3.Disconnect drain tubes from sun roof.
4.Remove 4 Torx screws securing clamping
plates and remove plates.5.Remove glass panels and 'T' bar.
6.Remove 8 screws securing wind deflectors and
remove wind deflectors.
7.Remove sun roof tray seal.

+ SUNROOF, REPAIRS, Seal - tray -
sun /sliding roof - front.
8.Mask up roof and sun roof aperture.
9.Cover interior of vehicle with protective sheet.
10.Make a cut through the sealer at the back of the
sun roof, a 90° bend in the cutting tool will help.
WARNING: Wear suitable eye protection
when removing and refitting glass.

SUNROOF
76-6-2 REPAIRS
11.Using suitable cutting wire, cut through PU
sealer securing sun roof to roof.
NOTE: If multi-strand cutting wire is used, a
sawing action can be used to cut through heavy
sealant deposits around corners.
12.Remove sun roof.
Refit
1.Clean surrounding area with solvent.
WARNING: Wear protective gloves when
handling glass, solvents and primers.
2.Use a vacuum cleaner to clear away any waste.
3.Cut sealer on roof flange down to a smooth
even finish.
4.Etch prime and paint any damaged areas.
5.Apply primer over etch primer on flange.
6.Apply activator over old sealer on flange.
7.Allow activator to cure.
8.Fit pre-cut nozzle to sealer cartridge, remove
lid, shake out crystals and fit cartridge to
applicator gun. If necessary modify the nozzle
to achieve required bead section.
9.Apply a continuous bead of sealer around roof
flange. Make bead slightly thicker at the
corners.
10.Check for breaks and air bubbles in sealer.
11.With assistance position sunroof and align to
roof aperture.
12.Fit sunroof tray seal.

+ SUNROOF, REPAIRS, Seal - tray -
sun /sliding roof - front.
13.Position sunroof clamping plates, fit and tighten
screws.
14.Connect drain tubes and secure with new cable
ties.
15.Remove body and trim protection.
16.Position wind deflectors, fit and tighten screws.
17.Fit 'T' bar and glass panels.
18.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
Wind deflector - sun/sliding roof - 3 door
$% 76.83.28
Remove
1.Release and remove sun roof glass panel.
2.Remove 4 screws securing hinges, remove
wind deflector and collect hinges.
Refit
1.Locate hinges to wind deflector, position wind
deflector, fit and tighten screws.
2.Position glass panel and secure catch.

SUNROOF
REPAIRS 76-6-3
Seal - tray - sun /sliding roof - front
$% 76.83.61
Remove
1.Remove side rail front end covers.
2.Remove 4 Torx bolts securing front of side rails.
3.Remove front and rear roof finishers.
4.Remove glass panels and 'T' bar.
5.Remove seal from inner part of tray.
6.Release seal from corners of tray and ease
from between roof and tray.
7.Remove tray seal.Refit
1.Position seal to roof.
2.Locate seal to corners of tray and fit between
roof and tray.
3.Fit seal to inner part of tray.
4.Fit 'T' bar and roof glass.
5.Fit roof finishers.
6.Ensure gaskets and in position on side rails. Fit
rails and secure Torx bolts to 22 Nm (16 lbf.ft).
7.Fit side rail end covers.

SUNROOF
76-6-4 REPAIRS
Sun/sliding roof - complete - front - 5
door
$% 76.84.01
Remove
1.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
2.Disconnect drain tubes from sun roof.
3.Disconnect multiplug from sun roof motor.
4.With assistance, remove 6 nuts and 2 bolts
securing sun roof.
5.Remove sun roof.
Refit
1.Ensure plastic washer and tray seal are in
position.
2.With assistance position sun roof assembly, fit
and tighten nuts and bolts.
3.Connect multiplug to sun roof.
4.Connect drain tubes to sun roof and secure
with cable ties.
5.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
Glass panel - sun/sliding roof - front - 5
door
$% 76.84.03
Remove
1.Open sun roof blind.
2.Remove covers from glass securing screws.
3.Remove 6 screws securing glass.
4.Remove glass.
Refit
1.Position glass, fit screws but do not tighten at
this stage.
2.Align glass to roof and tighten screws,
alignment points should be measured 300 mm
either side of the centre line.
3.Set front of glass, flush to roof panel to 1.0 mm
down.
4.Set rear of glass, flush to roof panel to 1.0 mm
up.
5.Fit screw covers.
6.Operate sunroof to check alignment.
7.Close sun roof blind.

SUNROOF
REPAIRS 76-6-5
Seal - panel glass - sun roof - 5 door
$% 76.84.05
Remove
1.Remove glass panel.

+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.
2.Release ends of seal from glass and remove
seal .
Refit
1.Clean adhesive from glass.
2.Position seal, apply adhesive to ends of seal
and secure to glass panel.
3.Fit glass panel.

+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.
Motor - sun/sliding roof - front - 5 door
$% 76.84.07
Remove
1.Ensure sunroof is in closed position.
2. Up to 04MY: Remove lens from front interior
lamp.
3. Up to 04MY: Remove 2 Torx screws securing
front interior lamp to body.
4. Up to 04MY: Release front interior lamp from
headlining, disconnect multiplug and remove
lamp.
5. From 04MY: Working from lamp forward edge,
release front interior lamp from headlining,
disconnect multiplug and remove lamp.
6.Remove headlining to sun roof finisher.

+ SUNROOF, REPAIRS, Finisher -
flange to headlining - front.
7.Carefully lower front of headlining to access
motor.

SUNROOF
76-6-6 REPAIRS
8.Remove 3 Torx screws securing motor.
9.Disconnect 2 Lucars and 1 multiplug from
motor.
10.Release motor from sunroof assemby, lower
through headlining and remove motor.Refit
1.Position motor to sunroof assembly and fit 1
Torx screw.
2.Connect 2 Lucars to motor assembly.
3.Inch glass panel to maximum tilt by depressing
sunroof switch.
CAUTION: Care must be taken not to exceed
maximum tilt.
4.Connect multiplug to motor.
5.Remove Torx screw and release motor from
sunroof assembly.
6.Depress sunroof switch in open position, keep
button depressed until motor stops (motor and
lifting assemblies are then timed together).
7.Position motor to sunroof assembly, fit and
tighten Torx screws to 6 Nm (4.4 lbf.ft).
8.Carefully reposition headlining.
9.Fit sunroof finisher.

+ SUNROOF, REPAIRS, Finisher -
flange to headlining - front.
10. Up to 04MY: Position front interior lamp and
connect multiplug.
11. Up to 04MY: Fit Torx bolts securing interior
lamp and tighten to 6 Nm (4.4 lbf.ft).
12. Up to 04MY: Fit lens to front interior lamp.
13. From 04MY: Fit and secure front interior lamp
to headlining.

SUNROOF
REPAIRS 76-6-7
Drive cables & slide assemblies - sun/
sliding roof - front - 5 door
$% 76.84.09
Remove
1.Remove glass panel.

+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.
2.Open sun roof.
3.Release and remove wind deflector.
4.Position sun roof in tilt mode.
If sun roof motor is inoperative, use a tool to
manually tilt sun roof.
5.Remove sun roof motor.

+ SUNROOF, REPAIRS, Motor - sun/
sliding roof - front - 5 door.
6.Remove 4 Torx screws securing lifting
assembly to roof.
7.Collect rear cam guide.
8.Slide assembly forward, remove cable guide
clamp.
9.Remove lifting assembly and cable.Refit
1.Ensure cable tubes are in position, lightly
grease the end of cable tube.
2.Engage cable in tube and fit lifting assembly to
roof.
3.Fit cable guide clamp, place lifting assembly in
tilt mode.
4.Fit rear cam guide.
5.Fit and tighten Torx screws securing lifting
assembly to roof.
6.Fit sun roof motor.

+ SUNROOF, REPAIRS, Motor - sun/
sliding roof - front - 5 door.
7.Open sun roof.
8.Position wind deflector and secure to sun roof.
9.Fit glass panel.

+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.

SUNROOF
76-6-8 REPAIRS
Drain tube - sun/sliding roof - front - each
- 5 door
$% 76.84.20
Remove
1.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
2.Remove scrivet and 5 Torx screws securing
front carpet retainer and remove carpet
retainer.
3.Release drain tube from wheel arch grommet.
4.Disconnect drain tube from sun roof and
discard cable tie.
5.Attach draw string and remove drain tube.Refit
1.Attach draw string to drain tube and pull into
position.
2.Connect drain tube to sun roof and secure with
new cable tie.
3.Connect drain tube to wheel arch grommet.
4.Secure wheel arch grommet.
5.Fit carpet retainer and secure with Torx screws
and scrivet.
6.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.