light LAND ROVER FREELANDER 2001 Service Manual

BRAKES
REPAIRS 70-13
Switch - stop light
$% 70.35.42
Remove
1.Disconnect brake light switch multiplug.
2.Release bayonet fitting on brake light switch
and remove switch.
Refit
1.Position switch and secure bayonet fitting.
2.Connect brake light switch multiplug.
3.Depress and hold brake pedal.
4.Reset switch by pulling plunger fully out.
5.Release brake pedal slowly to set switch
adjustment.
Sensor - brake pedal position
$% 70.35.44
Remove
1.Release bayonet fitting on brake light switch
and remove switch.
2.Release sensor from mounting bracket.
3.Disconnect sensor multiplug and remove
sensor.
4.Remove sensor mounting from bracket.
Refit
1.Position sensor to mounting bracket and
connect multiplug.
2.Position switch and secure bayonet fitting.
3.Hold brake pedal depressed and push sensor
fully into bracket, release pedal slowly to set
sensor position.

DOORS
REPAIRS 76-1-7
Glass - rear door
$% 76.31.02
Remove
1.Remove rear door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
rear door.
2.Lower glass to access nut on clamp.
3.Loosen nut securing clamp to glass.
4.Remove seal from door.
5.Release glass from quarter light seal.
6.Raise glass and remove from door.Refit
1.Fit glass to door and locate in quarter light seal.
2.Fit seal to door.
3.Position glass in clamp and tighten nut to 8 Nm
(6 lbf.ft).
4.Raise and lower glass to check seal fit.
5.Fit rear door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
rear door.

DOORS
REPAIRS 76-1-9
Rubber/felt - glass channel - rear door
$% 76.31.14
Remove
1.Remove rear door glass.

+ DOORS, REPAIRS, Glass - rear
door.
2.Release seal from flange. Remove lower
section first, then front vertical section, followed
by top section.
3.Release top corner of quarter light from frame.
Rotate quarter light and seal, release rest of
seal from flange and remove quarter light and
seal from door.
4.Remove quarter light from seal.Refit
1.Fit quarter light to seal.
2.Lubricate seal around quarter light with soft
soap.
3.Position quarter light and seal to flange at
bottom rear corner of window aperture and
rotate into top rear corner. Using dividing bar,
pull quarter light rearwards to locate seal
around quarter light on flange.
4.Starting at top of divider bar, push seal onto top
flange and locate in top front corner. Ensure
radius of seal matches door profile.
5.Ease seal away from front flange and locate
seal in bottom front corner. Ensure radius of
seal at bottom front corner matches profile of
door and that seal is still correctly located in top
front corner, then push seal onto front flange.
6.Push seal onto bottom flange.
7.Fit rear door glass.

+ DOORS, REPAIRS, Glass - rear
door.

DOORS
REPAIRS 76-1-11
Quarter light - rear door
$% 76.31.31
Remove
1.The procedure for renewing the quarter light is
identical to renewing the rear door glass
channel seal.

+ DOORS, REPAIRS, Rubber/felt -
glass channel - rear door.

EXTERIOR FITTINGS
REPAIRS 76-2-7
Side rail - integral roof rack - 5 door
$% 76.11.30
Remove
1.Remove finishers from feet of side rail.
2.Remove 4 Torx screws securing side rail to roof
panel.
3.Remove side rail and 2 gaskets.
NOTE: Do not carry out further dismantling if
component is removed for access only.
4.Remove seal from each torque bolt.
5.Remove Torx bolts from side rail.
Refit
1.Fit Torx bolts and seals to replacement side rail.
2.Fit gaskets to side rail.
3.Position side rail and tighten Torx bolts to 22
Nm (16 lbf.ft).
4.Fit finishers to feet of side rail.
Bonnet
$% 76.16.01.99
Remove
1.Support bonnet in open position.
2.Fit protection covers to wings and mark hinge
outline on bonnet if bonnet is to be refitted.
3.Disconnect windscreen washer tube at elbow
joint.
4.With assistance, remove bolts securing hinges
to bonnet and remove bonnet.
Refit
1.With assistance, position bonnet to hinges. Fit
and lightly tighten bolts.
2.Connect windscreen washer tube.
3.Close bonnet. Check that bonnet is aligned to
both front wings and that gaps are equal. If
necessary, adjust bonnet alignment and/or
gaps.
4.Finally tighten hinge bolts to 9 Nm (7 lbf.ft).

EXTERIOR FITTINGS
REPAIRS 76-2-13
Bumper valance - rear - up to 04MY
$% 76.22.74
Remove
1.Remove rear mud flaps.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
2.Remove both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
3.Remove rear wheel arch extensions.

+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
4.Remove 10 screws securing bumper valance to
body.
5.Remove 2 nuts and bolts securing bumper
valance to armature.
6.Remove 5 scrivets securing bumper valance to
body.
7.Remove 2 mud flap brackets.
8. NAS Models: Release side repeater,
disconnect multiplug and remove repeater.
9.With assistance remove bumper valance.
Refit
1.With assistance fit bumper valance and secure
with scrivets, screws, nuts and bolts.
2. NAS Models: Feed side repeater harness
through bumper, connect multiplug and fit
repeater.
3.Fit mud flap brackets and secure with screws.
4.Fit rear wheel arch extensions.

+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
5.Fit both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
6.Fit rear mud flaps.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
Bumper valance - rear - from 04MY
$% 76.22.74
Remove
1.Remove rear mud flaps.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
2.Remove both rear fog lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - rear.
3.Remove rear wheel arch extensions.

+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
4.Remove 2 screws and remove both mud flap
retaining brackets.
5.Remove 6 Torx screws securing luggage
compartment carpet retainer to body.
6.Remove luggage compartment carpet retainer.

EXTERIOR FITTINGS
76-2-14 REPAIRS
7.Release tailgate aperture seal to access
bumper valance to body retaining scrivets.
8.Remove 5 scrivets securing bumper valance to
body.
9.Remove 4 screws securing bumper valance to
body.
10.Remove 2 Torx bolts securing bumper valance
to bumper armature.11.With assistance, release bumper valance and
parking aid sensor harness from body.
12.Remove parking aid sensor harness retaining
clip and disconnect multiplug.
13.Remove bumper valance.
NOTE: Do not carry out further dismantling if
component is removed for access only.
14.Remove both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
15.Disconnect multiplugs from 4 parking aid
sensors and release harness from 9 retaining
clips.
16.Remove parking aid harness from bumper
valance.
M76 4682

EXTERIOR FITTINGS
REPAIRS 76-2-15
17.Release 2 retaining clips and remove parking
aid sensor from finisher.
18.Remove parking aid sensor finisher from
bumper valance.
19.Repeat above procedure for remaining 3
parking aid sensors.
20.Remove tail lamp speed nuts from bumper
valance.Refit
1.Fit tail lamp speed nuts to bumper valance.
2.Fit and secure parking aid finishers and
sensors to bumper valance.
3.Fit and secure parking aid harness to sensors
and bumpers valance.
4.Fit both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
5.With assistance, position bumper valance to
body.
6.Connect parking aid harness multiplug, fit
retaining clip and secure to body.
7.Align bumper valance to body and secure with
retaining screws and scrivets.
8.Fit Torx screws securing bumper valance to
bumper armature and tighten to 5 Nm (3.7
lbf.ft).
9.Fit tailgate aperture seal to body.
10.Fit luggage compartment carpet retainer and
secure with Torx screws.
11.Fit both mud flap retaining brackets and secure
with screws.
12.Fit rear wheel arch extensions.

+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
13.Fit both rear fog lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - rear.
14.Fit rear mud flaps.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.

SCREENS
76-4-2 REPAIRS
Refit
1.Carefully remove excess sealer from body
leaving a smooth surface.
2.Use a vacuum cleaner to clear away any waste.
3.Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass.
4.Fit spacer blocks to body.
5.With assistance, locate screen to body.
6.Apply masking tape reference marks to aid
fitment.
7.With assistance, remove screen and place
aside.
8.Clean frame and edge of screen with solvent.
Do not touch cleaned or primed surfaces
with fingers.
9.Apply etch primer to any bare metal on frame.
10.Apply bonding agent to screen and allow to
cure.
11.Apply primer over etch primer on frame.
12.Apply activator over old sealer on frame.
13.Allow activator to cure.
14.Fit pre-cut nozzle to sealer cartridge, remove lid
and shake out crystals, and install in applicator
gun.
Nozzle will need modification to achieve
required bead section.15.Apply a continuous bead of sealer around edge
of frame as shown.
16.Check for breaks and air bubbles in sealer.
17.With assistance, lift screen into place and align
to screen supports and tape. Raise screen up
to roof on ratchet support blocks. Lightly press
glass to fully seat sealer.
18.Remove protective covers and tape.
19.Test sealer for leaks, apply additional sealer if
necessary. If water is used, allow sealer to dry
before testing. Spray water around glass and
check for leaks. Mark any area that leaks. Dry
glass and sealer then apply additional sealer.
20.Fit 'A' post upper trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
21.Fit headlining retaining stud.
22.Fit sun visor retaining clips and sun visors.
23.Fit interior mirror.
24.Fit air intake panel.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
A curing time of 6 hours is desirable, during
this time leave a window open and do not
slam the doors. If the car must be used,
drive slowly.

SCREENS
76-4-4 REPAIRS
Refit
1.Carefully remove excess sealer from body
leaving a smooth surface.
2.Use a vacuum cleaner to clear away any waste.
3.Original glass: Carefully cut back old sealer to
obtain a smooth surface without damaging
obscuration band on glass.
4.Fit rubber spacer blocks to body.
5.With assistance, locate screen to body.
6.Apply masking tape reference marks to aid
fitment.
7.Remove screen and place aside.
8.Clean frame and edge of screen with solvent.
Do not touch cleaned or primed surfaces
with fingers.
9.Apply etch primer to any bare metal on frame.
10.Apply bonding agent to screen and allow to
cure.
11.Apply primer over etch primer on frame.
12.Apply activator over old sealer on frame.
13.Allow activator to cure.
14.Fit pre-cut nozzle to sealer cartridge, remove lid
and shake out crystals. Install cartridge in
applicator gun.
Nozzle will need modification to achieve
required bead section.15.Apply a continuous bead of sealer around edge
of frame as shown. Make bead slightly thicker
at each corner.
16.Check for breaks and air bubbles in sealer.
17.Position glass to body and align to reference
tape.
18.Lightly press glass to fully seat sealer.
19.Secure glass with tape until sealer has cured.
20.Remove protective covers and tape.
21.Test sealer for leaks, apply additional sealer if
necessary. If water is used, allow sealer to dry
before testing. Spray water around glass and
check for leaks. Mark leakage points and apply
additional sealer as necessary when area is
completely dry.
22.Fit rear quarter upper casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.