engine LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Timing Components Housing
Removal and Inst all ati on
Special T ool(s)
303-1232Gui de Pins
Removal
• NOTE: Take ext ra care when ali gning and refit t ing t he ti mi ng hous ing , as the s eals can eas il y be damaged .
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he ti ming chain and sprockets .
Refer t o: Timi ng Chai n (303-01A Engi ne - I6 3.2L Pet rol, Removaland Inst all at ion).
3.
Dis connect the front LH HO2S and rel eas e t he cli p.4.
Remove t he power s t eering pump support bracket5.

Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Engine Front Seal
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
Remove t he fender spl as h shi el d extens ion panel.3.
Remove t he cranks haft front oil s eal.4.
Installation
1. CAUTION: The oil s eal must be ins tal led dry.
Inst all t he cranks haft front oil s eal.
1.
Inst all t he fender spl as h shi el d extens ion panel.2.
Inst all t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
3.
Check and top-up the engine oi l.4.

Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Crankshaft Rear Seal
Removal and Inst all ati on
Special T ool(s)
303-1291Inst all er, Cranks haft Rear Seal
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fl expl at e.
Refer t o: Fl expl ate (303-01A Engine - I6 3.2L Pet rol , Removal andInst all at ion).
3.
4. CAUTION: Di scard the s eal.4.
Installation

1.
CAUTIONS: Ext reme cl eanli ness must be exerci sed when
handl ing t his component . "Make s ure t hat a new component i s ins t al led. "
Inst all t he cranks haft rear seal.
Speci al Tool (s ): 303-1291 1.
2. CAUTIONS: Ext reme cl eanli ness must be exerci sed when handli ng t hes e
component s. Make s ure that new bolt s are ins t al led.
Inst all t he fl expl at e.
Refer t o: Fl expl ate (303-01A Engine - I6 3.2L Pet rol , Removal and
Inst all at ion).
2.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
3.

Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Flexplate
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he transmis si on and convert er.
Refer t o: Transmis s ion - I6 3.2L Pet rol (307-01 Automat icTrans mi ss ion/Transaxle, Removal).
3.
Remove t he fl expl at e.4.
Installation

P ubl ished: 23-Aug-2011
Engine - I6 3.2L Petrol - Crankshaft Main Bearing Carrier
Re moval and Inst a llat ion
Spe cia l T ool(s) 303-1219
Locking Tool, Cra nks ha ft 303-1278
Aligner, Timing Cove r 303-1280
Remover, Oil P ump Pi n 303-1284
Torx Socket , Acces sory Drive P ulle y
Removal
• NOTE: Re moval st eps in t his procedure may cont ai n inst all at ion det a ils.
• NOTE: Some variat ion in t he illust ra ti ons ma y occur, but t he e ss enti al informat ion is a lways corre ct .
1. W ARNING: Do not work on or under a ve hicle s upport e d only by a jack.
Always s upport t he ve hicle on s afet y st ands .
Rais e a nd s upport t he ve hicle.
1. 2. W ARNING: Avoi d skin cont act wit h t he s pe ci fied mat e rial.
• CAUTIONS: Hot flui d.
Be pre pa red t o collect es ca ping fluids .
T orque : 38 Nm Re move a nd dis ca rd t he sea ling was her.2.
Refe r t o: Engine (303-01A Engi ne - I6 3.2L Pet rol, Removal).
3.

12. CAUTION: Ma ke sure t hat t he t orque convert e r remains in t he
t ransmiss ion.
• NOTE: This s t ep re quires the a id of a nother t echnician.
T orque : 47 Nm 12.
Mount the engine t o a n engine st a nd.
13. T orque :
10 Nm 14.
T orque :
10 Nm 15.

Ins t all t he pin.
1.
Apply light pres sure t o t he pump body.
2.
T orque : 17 Nm 3.
9.
Apply light pres sure t o t he pump body.
1.
T orque : 10 Nm 2.
Mea sure t he backl ash
Re fer t o: Specificat ions (303-01A Engine - I6 3.2L P et rol ,
Specificat ions).
3.
If ne ce ss ary, repe at t he above procedure.
4.
10. 11. CAUTION: Ma ke sure t hat t he ma t ing fa ces a re clea n and fre e
of foreign mat eria l.
Apply a 2.5mm be ad of se alant STC50550 (Loct it e 5900) t o t he
are as shown. 11.
12. CAUTION: Make s ure that ne w sea ling was hers are ins t alle d.
Fi ll t he e ngine wit h t he re commended oil t o t he correct le vel .
Refe r t o: Specificat ions (303-01A Engine - I6 3.2L P et rol, Specifica ti ons ).12.

Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Rear End Accessory Drive (READ) Idler Shaft
Assembly
Removal and Inst all ati on
Special T ool(s) 303-1486
Mandrel 303-1488
Rear End Acces sory Drive (READ) Idler Shaft As s embl y Extract or
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
2.
Refer t o: Rear End Acces s ory Drive (READ) (303-05A Access ory Dri ve
- I6 3.2L Pet rol , Removal and Ins t al lat ion).
3. 4. CAUTION: Make s ure that the locki ng pin i s
removed wit h the READ idler s haft as s embly. Fai lure to
do s o may res ult i n damage to the vehicle.
Inst all a s uit able s crew int o the locki ng pin.
1.
Inst all wi th t he s peci al t ool.
Speci al Tool (s ): 303-1488 2.
Tight en the nut t o remove the READ idler s haft
as sembl y and t he locki ng pin.
3.
4.

5. CAUTION: Inspect the l ocki ng pin for damage.
If the l ocki ng pin i s broken in the engine bl ock, t he
engine block mus t be repl aced. Failure t o fol low this
i ns t ructi on may resul t in damage t o t he vehi cl e.
5.
Installation Apply a 2.5mm bead of sealant STC50550 (Loct it e
5900) to t he areas s hown.
1. 2. CAUTION: Make s ure that the mati ng faces are
clean and free of foreign materi al.
Inst all t he s eal ing was her to t he READ i dler
s haft as sembl y.
1.
Us ing a s ui table tool, deform the s eali ng was her
t o s ecure it t o t he READ i dler ass embly.
2.
2. 3. CAUTION: Make s ure that the mati ng faces are
clean and free of foreign materi al.
Speci al Tool (s ): 303-1486 3.
Refer t o: Rear End Acces s ory Drive (READ) (303-05A Access ory Dri ve
4.