service LAND ROVER FRELANDER 2 2006 User Guide

Ins pect rear pads for wear.
Check brake cal ipers for s igns of fl ui d l eaks .
Check brake dis cs for condi ti on.
Check al l brake boos t er and brake s ys t em pipes and hos es for condi ti on, chafi ng and
leaks.Clean road wheel hub s pigot s and appl y greas e, Land Rover Part Number RY L 105020 t o
t he wheel mat ing surface
of each s pigot . Brake Fluid Replacement
CAUTION:
When vehicles are operating under arduous conditions, the following service item mus t be carried out
every 2 Years or 30,000 miles (48,000 km).
Replace brake fluid. Road Wheel Speed Sensors
CAUTION:
When vehicles are operating under arduous conditions, the following service item mus t be carried out
every 3 months or 3,750 miles (6,000 km).
Ins pect the road wheel s peed s ens or harness es for damage. Engine Oil and Filter
• CAUTIO NS:
When vehicles are operating under arduous conditions, the following service item mus t be carried out every 3
months or 3,750 miles (6,000 km).
Vehicles operating on high sulphur content fuel - above 0.7%, the oil and filter cha nge period MUST NOT
exceed 3 months or 3,750 miles (6,000 km).
Vehicles operating on moderate sulphur content fuel - 0.3 to 0.7%, the oil and filte r change period MUST NOT
exceed 6 months or 7,500 miles (12,000 km).
Renew engi ne oil and fil ter. Air Filtering
CAUTION:
When vehicles are operating under arduous conditions, the following service item mus t be carried out
every 12 months or 15,000 miles (24,000 km).
Replace the ai r fi lt er el ement.
For addit ional informat ion, refer t o: Air Cl eaner (303-12A Int ake Ai r Dis t ri but ion and Fi lt ering - I6 3.2L Petrol ,
Removal and Inst all ati on). Accessory Drive Belt
CAUTION:
When vehicles are operating under arduous conditions, the following service item mus t be carried out
every 5 years or 75,000 miles (120,000 km).
Replace the access ory drive bel t. For addi ti onal informat ion, refer to: Acces s ory Drive Belt (303-05A Acces s ory Drive
- I6 3.2L Pet rol, Removal and Ins tal lat ion). Camshaft Timing Belt, Tensioner and Pulley
CAUTION:
When vehicles are operating under arduous conditions, the following service item mus t be carried out
every 4 years or 60,000 miles (96,000 km).
Replace the cams haft t iming belt , tens ioner and pul ley.
For addit ional informat ion, refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el, Removal and Inst all ati on).
Radiator/Charge Air Cooler and Cooling Fan
CAUTION:
When vehicles are operating under arduous conditions, the following items must be ca rried out.
Vis uall y check t he radiat or/charge air cool er for ext ernal obst ruct ions, check cooli ng fan bl ades for damage.Remove any debris from t he charge air cool er us i ng a l ow pres s ure hos e.
Continuous Use In Severe Off-Road Conditions
CAUTION:
After 50 miles (80 km) continuous use in severe off-road conditions i.e. w ading, dee p mud and
abrasive grit/slurry, the following items must be cleaned and inspected.

The parking brake.
The acces sory dri ve belt .
Vehicles used in dusty or field conditions or d eep wading:
More frequent att enti on to the ai r cl eaner wi ll be requi red. Fuel Filter
CAUTION:
When vehicles are operating under arduous conditions, the following service item mus t be carried out
every 3 months or 3,750 miles (6,000 km).
Drai n wat er from t he fuel fi lt er. Poor Fuel Quality
CAUTION:
When vehicles are operating under arduous conditions, the following service item mus t be carried out
every 3 months or 3,750 miles (6,000 km).
W here vehi cl es are us ed i n t hes e areas , t he fuel fi lt er may require drai ning at more frequent i nterval s.Additional Items That May Require Attention
1. Every 6 years: It i s recommended t hat al l brake fl uid hydrauli c s eal s are replaced.
• NOTE: This i s in addi ti on to the maintenance requirement that fl exi ble brake hos es MUST be replaced at thi s s ervice
int erval.

LOWER CONTROL ARM
ItemPart NumberDescription
1-Subframe2-Bal l bus h
3-Bol t - front att achment
4-Bol t - rear at tachment (2 off)5-Nut - rear att achment (2 off)
6-Hydrabus h
7-Locknut8-Taper ball joi nt
The lower cont rol arm as s embly compri s es the control arm, a rubber bus h, a hydrabus h and a bal l joint .
The cont rol arm i s a pres s ed s teel fabricati on. The outer end i s fi tt ed wi th a non-serviceabl e t aper ball joint which mat eswit h t he wheel knuckl e.
The 2 i nner at tachment s l ocat e in the s ubframe. The forward at tachment is a non-s erviceabl e rubber bus h whi ch is press edint o t he cont rol arm. Thi s joi nt locat es in a s lot i n t he subframe and is s ecured wit h a bol t which i s s crewed int o at hreaded bos s on t he s ubframe.
The rearward at tachment is a hydrabus h whi ch is l ocat ed on a s pigot on t he cont rol arm. The hydrabus h has 2 wel dedbracket s whi ch provi des for i ts at tachment to the s ubframe wi th 2 bolt s and nuts . The hydrabus h contai ns hydraul ic fluidand valves which all ow control led di spl acement of the bus h t o i mprove bump and handli ng charact eris t ics and als o reduceroad noi se trans mi s si on. The bus h becomes progres si vel y s ti ffer as the forces on i t increas e, s uch as s evere braking.
WHEEL KNUCKLE AND HUB ASSEMBLY

The care point s detai led i n 'Tire Changing' earlier i n t hi s s ect ion must be foll owed to avoi d damage to the sens or. If a news ens or is fi tt ed, a new nut, s eal and was her mus t als o be fit ted and the s ensor nut t ightened t o t he correct torque asgiven i n the Service Repai r Manual .
Instrument Cluster Indications
ItemPart NumberDescription
1-Low ti re press ure warning indicator
2-Mes s age cent reThe warni ng indicati ons to the driver are common on all vehi cl es fi tt ed wi th TPMS. The dri ver i s alerted t o s ys tem warningsby a l ow t ire pres s ure warning i ndi cat or in t he i ns t rument clus ter and an appli cable text mes s age in t he mes s age cent re.
The TPMS s oft ware wit hi n t he CJB pas s es s yst em s t atus i nformat ion to the i nst rument clus ter on t he medi um s peed CANbus. The i nst rument clus t er t hen convert s t his dat a int o il lumi nat ion of t he warni ng indi cat or and di spl ay of an appropriat emes s age.
W hen t he i gni ti on is s wi tched on, the warning i ndi cat or is i ll uminated for 3 s econds for a bul b check.
• NOTE: If the vehicle is not fit ted wi th the TPMS, t he warning indicator wi ll not ill uminat e.
The ins t rument clus ter checks, wit hi n t he 3 s econd bul b check peri od, for a CAN bus mes s age from t he TPMS. Duri ng thi st ime the TPMS performs int ernal tes ts and CAN bus ini ti al is ati on. The warning i ndi cat or wil l be ext inguis hed if t he TPMSs oft ware does not is s ue a faul t mes s age or t ire pres s ure warning mes s age.
If a TPMS faul t warning mess age is det ect ed by t he ins t rument clus ter at ignit ion on, t he warni ng indicator wi ll flas h for 75s econds aft er the 3 s econd bulb check period and t hen remai n permanent ly i lluminated.
If a ti re pres sure warni ng mes sage i s detected by the i nst rument clus t er at i gni ti on on, the warning i ndi cat or wil lexti nguis h briefly after t he 3 s econd bulb check peri od, before re-il lumi nat ing to indicate a ti re pres sure warni ng.
The fol lowing table shows t he warni ng indicat or funct ionali ty for given event s:
EventInstrument Cluster IndicationsLow pres s ure warning l imit reached in hi ghs peed modeW arni ng indicat or i ll uminated. 'TY RE PRESSURES LO W FOR SPEED' mes sagedis played.Low pres s ure warning l imit reached in onewheel in l ow s peed modeW arni ng indicat or i ll uminated. 'CHECK ALL TY RE PRESSURES XX LOW 'mes sage di spl ayed.
Low pres s ure warning l imit reached in moret han one wheel i n low s peed modeW arni ng indicat or i ll uminated. 'CHECK ALL TY RE PRESSURES' mes s agedis played.
W arning l imi t reached in any 'running' wheeland no l ocat ion s peci fi ed by TPMSW arni ng indicat or i ll uminated. 'CHECK ALL TY RE PRESSURES' mes s agedis played.
W arning l imi t reached in s pare wheel (if fit ted)W arni ng indicat or i ll uminated for 20 s econds and again at s ubsequentignit ion cycles . 'CHECK SPARE TY RE PRESSURE' mess age dis played.
TPMS faul tW arni ng indicat or flas hing for 75 s econds and then remains permanent lyil lumi nat ed. 'TY RE PRESSURE MONITORING SY STEM FAULT' mes sagedis played.

Publi s hed: 11-May-2011
Front Disc Brake -
General SpecificationItemSpecification
Front dis cVenti lated
Front disc diameter:3.2 Pet rol316 mm (12.4 i n)
2.2 Dies el300 mm (11.8 i n)
Front dis c t hicknes s new (All engines )28 mm (1.10 i n)Service l imit (All engi nes )26 mm (1.024 i n)
Maximum dis c run-out - dis c ins t al led0.080 mm (0.003 i n)
Pad mi nimum thi cknes s2 mm (0.078 i n)Pis t on diamet er60 mm (2.362 i n)
Torque SpecificationsDescriptionNmlb-ft
Brake cali per bl eed screw86
Brake cali per mount ing pl at e t o wheel knuckle bolt s *200148Brake cali per gui de pin bolt s2821
Brake di sc dus t s hield bol ts107
Brake di sc Torx s crew3526Brake flexi hose uni on to cal iper3224
Brake hos e retaini ng bracket t o damper bol t2216
* New nuts/bolts must be fitted

Publi s hed: 11-May-2011
Rear Disc Brake -
General SpecificationItemSpecification
Rear disc:
3.2 Pet rol engineVent il at ed2.2 Dies el engineSol id
Rear disc diameter:
Venti lat ed302 mm (11.9 in)Soli d302 mm (11.9 in)
Rear disc thickness new :
Venti lat ed20 mm (0.79 in)Soli d12 mm (0.47 in)
Service limit:
Venti lat ed18 mmSoli d10 mm
Pad mi nimum thi cknes s2 mm
Maximum dis c run out - Dis c ins t al led0.080 mm
Torque Specifications
DescriptionNmlb-ftBrake cali per bl eed screw107
Brake cali per fixed carrier t o wheel knuckl e bolt s*11081
Brake cali per gui de pin bolt s3022Brake di sc dus t s hield bol ts1310
Brake di sc Torx s crew3526
Brake flexi hose uni ons to cali per1511Brake hos e retaini ng bracket t o wheel knuckle bolt2216
* New nuts/bolts must be installed

wheel i s read by the opt ical-di git al s ens ors t o produce s teeri ng wheel rotat ional speed s ignals . The s teering angle s ens oris abl e t o meas ure a rot at ion range of +/- 720 degrees , alt hough t he s teering mechani s m wi ll only al low the s t eeringwheel t o rotat e a maxi mum of +/-540 degrees .
Signals from t he st eeri ng angl e s ens or are trans mi tt ed on t he vehicle hi gh s peed CAN bus , and received and proces sed byother s yst ems s uch as DSC. The trans mi tt ed i nformat ion i ncl udes det ails of st eering wheel angle and s t eering wheelrot ati onal s peed, along wit h s ignal i ntegri ty informati on.
If a fault occurs wi thi n t he st eeri ng angl e s ens or, a DTC wi ll be s et and s tored in t he s teering angle s ens or memory. Thes teeri ng angle s ensor faul t is al s o s tored in the ABS modul e memory that i lluminates t he appropri at e warning i ndi cat orlamps , depending on the sys tem functi ons affect ed (DSC/ETC, ABS, EBA/EBD, HDC). A warni ng chi me i s als o s ounded t oalert the driver to the fault condi ti on.
For vehicles ins tall ed wit h a high-l ine i ns t rument clus ter, a mes s age is di spl ayed in t he mes sage center, onl y if t he faul taffect s t he HDC funct ion.
For addit ional informat ion, refer t o:
Ins trument Clus ter (413-01 Ins t rument Clus t er, Descripti on and Operat ion),Informat ion and Mes s age Cent er (413-08 Informati on and Mes sage Cent er, Descripti on and Operat ion).
The s teeri ng angle s ensor and ABS modul e are abl e t o be i nt errogat ed us ing t he Land Rover approved diagnos t icequi pment.
Clockspring
The clocks pri ng is a rot ary coupling that provides t he electrical connect ion bet ween the fixed s t eering wheel module, andt he st eeri ng wheel mount ed cont rols and Supplement al Res t raint Sys tem (SRS) dri ver's ai rbag.
A colored indicator i s provided wi thi n the cl ocks pring and is vis i bl e t hrough a t rans parent pers pex cover when the s t eeringwheel i s removed, and t he st eeri ng angl e s ens or is aligned t o t he cent ral posi ti on. The indicator makes s ure t he s teeringangl e s ensor and s t eering s ys tem are correct ly al igned fol lowi ng repairs t o the st eeri ng mechanis m.
Service Information
Before s eparat ing the s t eering component s from the connect ing s t eering column, t he clocks pri ng mus t be ali gned to thecent er pos i ti on (i ndi cat or vi s ible) and t he wheels point ing s t raight ahead. The clockspring i s ret ained i n the cent ralposi ti on wit h a locki ng s crew.
INSTRUMENT CLUSTER INDICATOR LAMPS

25-Sol enoi d-operated inlet valve (LH rear brake)
26-Sol enoi d-operated inlet valve (RH front brake)
The HCU features 3 operati ng modes:
Normal braki ng/ EBDABS brakingActi ve braking.
Normal Braking/EBD Mod e
Ini ti ally, all of t he s olenoi d-operat ed val ves are de-energi zed. Operat ing the brake pedal produces a corres pondi ngincreas e or decreas e of press ure in t he brakes , through t he open pil ot val ves and i nlet valves. If t he ABS moduledetermines t hat EBD is necess ary, i t energi zes the i nlet valves for both the rear brakes , t o i sol at e t he brakes from anyfurther increas e i n hydraulic press ure.
• NOTE: Only the rear brakes are control led by the EBD funct ion.
ABS Braking Mode
If the ABS modul e determines t hat ABS braking i s neces sary, it energizes t he inl et and out let valves of the relat ed brakeand s tarts t he hydrauli c ret urn pump. The i nl et val ve cl oses to i s ol ate the brake from pres s uri zed flui d; the out let valveopens to releas e pres s ure from the brake int o t he accumulat or, and t he ret urn pump ci rcuit . The reduced hydraul ic pres s ureall ows the wheel t o accelerate. The ABS module then operat es the i nlet and outl et val ves t o modul at e t he pres s ure i n t hebrake t o apply t he maximum braking effort wit hout locki ng the wheel . Cont rol of the val ves for each wheel takes placeindivi dual ly.
Active Braking Mode
The act ive braki ng mode i s us ed to generat e and control hydrauli c pres s ure t o t he brakes for funct ions other t han Normaland ABS braking, for example RSC, DSC, EBA, ETC, HDC.
For act ive braking, t he ABS module energi zes the pi lot valves and pri ming valves , start s t he ret urn pump and energizes allof the inlet valves. Brake fl uid, drawn from t he res ervoir t hrough the mast er cyl inder and priming valve, is press uri zed byt he ret urn pump and suppli ed to the i nlet valves. The ABS modul e t hen operat es t he inl et valves and out let val ves , asrequired, to modul at e t he pres s ure i n t he indivi dual brakes . Some noi s e may be generat ed during act ive braki ng.
Service Information
The ABS module compris es an HCU and an Elect roni c Cont rol Unit (ECU) t hat mus t not be s eparated. The ABS module andHCU as s embly i s s uppl ied as a si ngl e component and arrives i n a pre-fill ed s tat e.
• NOTE: The ABS module, HCU and the s ens or clus t er are fragil e components and mus t be dis carded if dropped ordamaged.
CONTROL DIAGRAM
• NOTE: A = Hardwi red; D = Hi gh Speed CAN bus ; N = Medi um Speed CAN bus ; U = Pri vat e CAN bus

Publi s hed: 23-Aug-2011
Engine - I6 3.2L Petrol -
Lubricants, Fluids, Sealers and AdhesivesDescriptionLand Rover Part No.
Cam cover to cyli nder head jointLR006801 (Loct it e 510)
Bedplate to oi l s umpSTC50550Block t o bedpl ateSTC50550
Engine oil - NAS, Mi ddl e Eas t and Nort h Africa Models5W /30 - ACEA A1 + ILSAC GF-3 or ILSAC GF-3*
Engine oil - ROW Models0W /30 - ACEA A5/B5The recommended oil change i nterval for ILSAC GF-3 is 5000 mi les .
C apacities
ItemCapacity (liters/pints/USquarts)
Dry fi ll i ncludi ng fi lt er9.3/16.4/9.8
Service fil l - includes fi lt er7.7/13.6/8.1Amount of oil required t o bri ng the level from the lower to the upper mark on thedips t ick0.8/1.4/0.9
General Specification
ItemSpecificationType3.2 li ter, inli ne 6 nat urall y aspi rat ed pet rol engine, twi n overheadcams haft s, 4 val ves per cylinderCyli nder arrangementInli ne 6
Cyli nder numberi ng1-6 from front of engine
Bore - nominal84.0 mm (3.307 in)St roke96.0 mm (3.779 in)
Capaci ty3192 cm³ (195.8 i n³)
Firing order1 - 5 - 3 - 6 - 2 - 4Compres s ion rati o10.8:1
Di recti on of rotat ionCl ockwis e from front of engi ne
Maximum power171 kW (230 hp) @ 6300rpmMaximum t orque317 Nm (234 lb-ft ) @ 3200rpm
Engine oil pressure*:
At 800 rev/min1.03 bar/103 kPa/15 lb/in²At 4000 rev/min3.45 bar/345 kPa/50 lb/in²
Oil pump
Oi l pump to cranks haft clearance0.087mm ±0.022 mm (0.00343 i n ± 0.000866 i n)Maximum permissible cylinder head w arp:
Over head length0.05 mm (0.00196 i n)
Over head widt h0.03 mm (0.00118 i n)Cyli nder head height149.4 mm ± 0.15 mm (5.882 in ± 0.0059 i n)
Maximum permi s si ble amount t o be removedduri ng s ki mmi ng0.3 mm (0.0118 in)
Main bearing journals:
Number7
Di amet er s tandard65 mm + 0.004 - 0.015 mm (2.55 in + 0.000157 - 0.000590 in)Maximum diamet er variat ion0.006 mm (0.000236 in)
Big end journals:
Di amet er s tandard50 mm + 0.004 - 0.015 mm (1.96 in + 0.000157 - 0.000590 in)Maximum diamet er variat ion0.01 mm (0.000393 i n)
Camshaft:
Number of bearings7 per cams haftT appets+:
InletHydrauli c
Exhaus t +GradedValves:
Valve clearance - Exhaus t0.45mm ±0.05 mm (0.0177 in ± 0.00196 in)
Lengt h - i nlet valve106.19 mm ± 0.07 mm (4.18 in ± 0.0275 i n)Lengt h - exhaus t valve129.96 mm ± 0.07 mm (5.12 in ± 0.0275 i n)
Seat angl e45° ± 0.01°
Head diamet er - inlet valve33 mm ± 0.15 mm (1.29 in ± 0.0590 i n)Head diamet er - exhaus t val ve28 mm ± 0.15 mm (1.10 in ± 0.0590 i n)
St em diamet er - inlet valve5.97 mm + 0 -.015 mm (0.235 in + 0 -000590 i n)
St em diamet er - exhaus t val ve5.962 mm +0 -0.007 mm (0.234 in +0 -0.000275 i n)St em t o guide clearance - i nlet val ve50-70 µm
St em t o guide clearance - exhaus t valve50-70 µm
Valve springs:TypeConical
Lengt h (free)45 mm (1.77 in)
* Prior to checking the engine oil pressure, a road test of 6 miles (10 kilometres) must be carried out. Do notattempt to attain normal engine operating temperature by allowing the engine to idle.
+ T here are 50 different thicknesses of graded tappet available ranging from 2.950mm to 3.685 mm (0.116 in to0.145 in) rising in increments of 0.015 mm (0.0005 in).
Torque Specifications

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel -
Lubricants, Fluids, Sealers and AdhesivesDescriptionDescription and part number.
‘T’ joi nts - ladder frame to engi ne blocks ealantThree bond TB 1215J
Oi l pan to bl ock s ealantThree bond TB 1215J
Cams haft l adder s eal antLocti te 518 (8510302)
Engine Oi lSAE 5W -30 oils conforming to Ford W SS-M2C13B specificat ion or ACEA A1 orB1
C apacities
ItemCapacity (liters/pints/US quarts)
Dry fi ll i ncludi ng fi lt er6.5/11.4/6.7Service fil l5.9/10.4/6.2
Amount of oil required t o bri ng level from t he lower t o t he upper mark on t he dips tick1.5/2.6/1.6
C ylinder Head Gasket Selection
Piston ProtusionT hickness of Compressed GasketNumber of holes at ' a'Number of holes at 'b'0.55 to 0.60 mm1.25 ± 0.04 mm11
0.61 to 0.65 mm1.30 ± 0.04 mm22
0.66 to 0.70 mm1.35 ± 0.04 mm330.71 to 0.75 mm1.40 ± 0.04 mm44
'a' and 'b' = Thi ckness identi fi cat ion
General Specification
ItemSpecificationType2.2 l it re, i nl ine 4, t urbocharged and int ercool ed dies el engine, t win overheadcamshaft , 4 valves per cyl inder
Cyli nder arrangementInl ine 4Cyli nder numberi ngNo.1 from gearbox end
Bore - nominal85.0 mm (3.346 i n)
St roke96.0 mm (3.779 i n)Capaci ty2179 cm³ (132.9 in³)
Firing order1 - 3 - 4 - 2
Compres s ion rati o16.6:1Di recti on of rotat ionClockwi s e viewed at FEAD
Maximum permi s sable cyl inder headwarp0.03mm (0.00118 i n)
Maximum pow er
All markets except Bel gi um118 kW (160 ps ) @ 4000rpmBelgi um s peci fi cat ion110 kW (150 ps ) @ 4000rpm
Maximum t orque400 Nm (295 l b-ft ) @ 2000rpm
Engine oil pressure*:At 1750 rev/min1.6 bar/160 kPa/23 l b/i n²
At 4000 rev/min3.1 bar/310 kPa/45 l b/i n²
Balance shaft to crankshaftclearance**:
Mi ni mum0.01mm
Maximum0.07mm* Prior to checking the engine oil pressure, a road test of 6 miles (10 kilometres) must be carried out. Do notattempt to attain normal engine operating temperature by allowing the engine to idle.
**If the backlash betw een the balance shaft and crankshaft is less than 0.01 mm or greater than 0.07 mm then thebalance shaft assembly must be replaced.
Torque SpecificationsDescriptionNmlb-ft
Acces s ory drive belt i dler bol t4835
Acces s ory drive belt t ensi oner bolt4835Camshaft pulley bolt
St age 12015
St age 260°60°Cams haft t imi ng belt cover bolt s65
Cams haft t imi ng chai n t ens ioner bolt s75
Crankshaft pulley bolt:St age 17052
St age 260°60°
Cranks haft rear s eal retai ner pl at e97Coolant outl et el bow97
Cyli nder head bolt sAA
Di ps t ick t ube bol t107Engine i ns ulat or lower11081
Engine i ns ulat or lower heat s hiel d107
Engine i ns ulat or lower li nk bracket s11081Engine i ns ulat or upper11081