LEXUS SC400 1991 Service Repair Manual

REAR SPOILER
COMPONENTS
REMOVAL AND INSTALLATION
1. REMOVE DOOR TRIM
2. REMOVE REAR SPOILERDisconnect the connector, remove five nuts and the spoiler.
3. INSTALL REAR SPOILER Connect the connector, install five nuts and the spoiler.
4. INSTALL DOOR TRIM
±
BODY SpoilerBO±105
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FUEL LID
Fitting Adjustments
HINT: Adjust the fuel lid according to the following meth-
od.
ADJUST FUEL FILLER OPENING LID Loosen the two screws and adjust the lid as shown.
Fuel Lid
COMPONENTS
BO±106±
BODY Fuel Lid (Fitting Adjustments)
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INSTRUMENT PANEL
COMPONENTS
BO±108±
BODY Instrument Panel
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COMPONENTS (Cont'd)
HINT: Screw sizes in the illustration on the previous page
are indicated using the code below for removal and installa-
tion of safety pad.mm (in.)
Code
ShapeSizeCodeShapeSizeCodeShapeSize
j = 8
(0.32)
L = 20
(0.79)j = 5
(0.20)
L = 18
(0.71)
j = 8
(0.32)
j = 6
(0.24)
L = 16
(0.63)j = 5
(0.20)
L = 14
(0.55)
j = 6
(0.24)
j = 6
(0.24)
L = 20
(0.79)j = 5
(0.20)
L = 18
(0.71)j = 5
(0.20)
L = 16
(0.63)
j = 6
(0.24)
L = 25
(0.98)
BO6527
±
BODY Instrument PanelBO±109
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REMOVAL OF INSTRUMENT PANEL
(See page BO±108)
1. TILT DOWN AND PULL OUT STEERING WHEEL
2. DISCONNECT BATTERY CABLE FROM NEGATIVE TERMINAL
CAUTION: Work must be started after approx. 20 seconds or
longer from the time the ignition switch is turned to the
ºLOCKº position and the negative (±) terminal cable is discon-
nected from the battery.
3. REMOVE RIGHT AND LEFT FRONT PILLAR GARNISH(See step 2 on page BO±122)
4. REMOVE STEERING WHEEL (See step 1 on page SR±7)
NOTICE: The steering wheel pad should be placed with
the pad top surface facing up.
5. REMOVE STEERING COLUMN COVER Remove three screws and the cover.
6. REMOVE SHIFT LEVER NOB (a) Slide the shaft collar downward and remove two screws.
(b) Remove the nob.
7. REMOVE UPPER CONSOLE PANEL REAR (a) Open the ash tray lid.
(b) Lift the console panel toward you.
(c) Insert your finger in the shift lever groove and pull theconsole panel upward away from you.
(d) Remove the panel.
8. REMOVE CUP HOLDER (a) Open the cup holder lid.
(b) Pull up the holder.
NOTICE: Do not pull the lid.
9. REMOVE UPPER CONSOLE PANEL Remove six screws and pry out of the panel.
BO±110
±
BODY Instrument Panel
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10. REMOVE RADIO WITH A/C CONTROL ASSEMBLY(a) Remove six bolts and the radio.
(b) Disconnect the connectors.
11. REMOVE NO. 2 UNDER COVER (a) Using a clip remover, remove two clips.
(b) Remove the cover.
12. REMOVE NO. 2 LOWER FINISH PANEL AND GLOVE COMPARTMENT ASSEMBLY
(a) Remove two caps and two screws.
(b) Remove two screws.
(c) Remove the glove compartment assembly.
13. REMOVE NO. 1 UNDER COVER (a) Remove three screws.
(b) Using the screwdriver, remove the cover.
14. REMOVE CONSOLE BOX Remove five screws, three bolts and the box.
±
BODY Instrument PanelBO±111
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15. REMOVE CENTER PADUsing a screwdriver, pry out the panel and remove it.
HINT: Tape screwdriver tip before use.
16. REMOVE ENGINE HOOD RELEASE LEVER (a) Remove two screws and the engine hood release lever.
(b) Disconnect the release cable from the lever.
17. REMOVE NO. 1 LOWER FINISH PANEL (a) Using a screwdriver, remove the end pad.
HINT: Tape the screwdriver tip before use.
(b) Remove the bolt and two screws.
(c) Disconnect the connectors and remove the panel.
18. REMOVE COMBINATION SWITCH
19. REMOVE CLUSTER FINISH PANEL Pull out the panel and disconnect the connector.
20. REMOVE COMBINATION METER (a) Remove two caps.
(b) Remove two screws and the meter.
(c) Disconnect the connectors from the meter.
BO±112
±
BODY Instrument Panel
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21. REMOVE KNEE PANEL(a) Remove four bolts.
(b) Remove knee panel.
22. REMOVE NO. 2 HEATER TO REGISTER DUCT Remove the screw and pull out the duct.
23. REMOVE NO. 4 HEATER TO REGISTER DUCT Remove the screw and pull out the duct.
24. REMOVE SAFETY PAD (a) Using a clip remover, remove two clips.
(b) Remove two bolts, three nuts and the safety pad.
±
BODY Instrument PanelBO±113
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25. REMOVE WIRE HARNESSRemove five screws, clips and the wire harness from the
safety pad.
26. DISASSEMBLY OF SAFETY PADRemove following parts:
(a) Safety pad garnish
(b) No. 1 Instrument panel register
(c) No. 1 Side defroster nozzle
(d) No. 2 Side defroster nozzle
(e) No. 1 Defroster nozzle garnish
(f) No. 2 Defroster nozzle garnish
(g) No. 1 Heater to register duct
(h) No. 5 Heater to register duct
(i) Defroster nozzle
BO±114±
BODY Instrument Panel
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27. REMOVE INSTRUMENT PANEL REINFORCEMENTRemove four bolts and seven nuts to remove the reinforce-
ment as shown.
INSTALLATION OF INSTRUMENT PANEL
(See page BO±108)
INSTALL INSTRUMENT PANEL PARTS BY FOLLOWING RE-
MOVAL SEQUENCE IN REVERSE HINT: When installing safety pad garnish, after tightening
the wing nuts by hand, use pliers etc. to retighten them.
±
BODY Instrument PanelBO±115
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