LEXUS SC400 1991 Service Repair Manual
Manufacturer: LEXUS, Model Year: 1991,
Model line: SC400,
Model: LEXUS SC400 1991
Pages: 4087, PDF Size: 75.75 MB
LEXUS SC400 1991 Service Repair Manual
SC400 1991
LEXUS
LEXUS
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LEXUS SC400 1991 Service Repair Manual
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Page 451 of 4087
3. REMOVE LUGGAGE COMPARTMENT DOOR EMBLEMUsing a scraper, pry out the plate.
HINT:
wTape the scraper tip before use.
wTo avoid damaging the emblem, insert the scraper from
various directions and gradually pry out the plate from
the body.
INSTALLATION OF EMBLEM
(See page BO±95)
1. INSTALL LUGGAGE COMPARTMENT DOOR NAME PLATE
Push in the name plate and install it.
2. INSTALL LUGGAGE COMPARTMENT DOOR EMBLEM (a) Set the clip in the holes in the door.
(b) Push in the emblem and install it.
3. INSTALL FRONT AND REAR BUMPER EMBLEM (a) Install the double±stick tape and the emblem.
(b) Install nuts.
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BODY EmblemBO±95
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Page 452 of 4087
MOULDING
Windshield Moulding
COMPONENTS
REMOVAL OF WINDSHIELD MOULDING
Location of clips is as shown. Carefully apply adhesive tape
to protect the body.
1. REMOVE FOLLOWING PARTS: (a) Wiper arm
(b) Cowl louver
2. REMOVE FRONT DOOR WEATHERSTRIP
BO±96
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BODY Moulding (Windshield Moulding)
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Page 453 of 4087

3. REMOVE SIDE MOULDINGRemove four screws and the side moulding.
4. REMOVE UPPER MOULDING (a) I n s e r t t h e t o p o f s c r aper between the body and
moulding.
HINT: Tape the scraper tip before use.
(b) Pry up the scraper to loosen the moulding from the claws of the clips and the retainer.
(c) Remove the moulding.
REPLACEMENT OF FASTENER
REPLACE FASTENER
(a) Remove the damaged fastener.
(b) Cut off the old adhesive around the fastener installationarea.
HINT: Be careful not to damage the body.
(c) Clean the installation area.
(d) Install the new fastener onto the body.
HINT: Before installing, peel off the backing paper at the
fastener. Install the fastener with the atmospheric tempera-
ture between 20 ± 40 5C (68 ± 104 5F).
INSTALLATION OF WINDSHIELD
MOULDING
(See page BO±97)
1. ADJUST CLIPS INTO UPPER MOULDING Install the clip to the appropriate place on the moulding.
a: 75.7 mm (2.98 in.)
b: 71.0 mm (2.80 in.)
c: 109.0 mm (4.29 in.)
d: 110.0 mm (4.33 in.)
e: 110.0 mm (4.33 in.)
2. APPLY ADHESIVE AT NEW CLIP INSTALLATION AREA (a) When the clip being e ngaged with the moulding is
removed, cut out the old adhesive around the clip
installation area.
NOTICE: Do not damage the body and fastener.
(b) Apply adhesive at the clip installation area so water does not collect there.
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BODY Moulding (Windshield Moulding)BO±97
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Page 454 of 4087
3. INSTALL UPPER MOULDING(a) Place the moulding onto the body.
(b) Tap the moulding with your hand to fasten the clips at the
glass edge. At the same time, install the fastener by
tapping the clips by hand.
(c) Press the side edge of the moulding to install it.
4. INSTALL SIDE MOULDING Install four screws and the moulding.
5. INSTALL FRONT DOOR WEATHERSTRIP
6. INSTALL FOLLOWING PARTS: (a) Cowl louver
(b) Wiper arms
BO±98
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BODY Moulding (Windshield Moulding)
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Page 455 of 4087
Back Window Moulding
COMPONENTS
REMOVAL AND INSTALLATION OF
BACK WINDOW LOWER MOULDING
1. REMOVE LOWER MOULDINGUsing the scraper, pry off the moulding from the six clips and
remove the moulding.
HINT: Tape the scraper tip before use.
2. IF NECESSARY, REPLACE LOWER MOULDING CLIPS HINT: There are two types of clips for moulding installa-
tion.
Location of these clips is as shown.
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BODY Moulding (Back Window Moulding)BO±99
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Page 456 of 4087
3. INSTALL LOWER MOULDING(a) Place the moulding onto the body.
(b) Tap the moulding by your hand to install the moulding.
REMOVAL AND INSTALLATION OF
BACK WINDOW OUTSIDE MOULDING
1. REMOVE BACK WINDOW GLASS(See page BO±54)
2. REMOVE OUTSIDE MOULDING Using a knife, cut loose the moulding around the glass.
3. CLEAN CONTACT SURFACE OF GLASS Using a cleaner, clean the contact surface black±colored
area.
NOTICE: Do not touch the glass face after cleaning it.
4. INSTALL OUTSIDE MOULDING (a) Coat the edge of the glass with primer.
(b) Coat the moulding with adhesive on all contact surfaces.
(c) Install the moulding.
(d) Use a scraper to remove any excess or protruding adhesive.
5. INSTALL BACK WINDOW GLASS
6. INSTALL LOWER MOULDING
BO±100
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BODY Moulding (Back Window Moulding)
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Page 457 of 4087
Body Outside Moulding
COMPONENTS
Front Door Belt Moulding
REMOVAL AND INSTALLATION
1. REMOVE FOLLOWING PARTS:(See steps 1 to 7 on pages BO±33 to 34)
(a) Armrest base panel
(b) Door Trim
(c) Door Speaker Grille
(d) Door Trim Upper Panel
(e) Outside Rear View Mirror
2. REMOVE FRONT DOOR BELT MOULDING
(See step 13 on page BO±35)
3. INSTALL FRONT DOOR BELT MOULDING (See step 8 on page BO±39)
4. INSTALL FOLLOWING PARTS: Install the parts following removal sequence in reverse.
(See steps 14 to 20 on pages BO±40 to 41)
±
BODY Moulding (Body Outside Moulding)BO±101
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Page 458 of 4087

Quarter Window Glass with Moulding
REMOVAL AND INSTALLATION
(See page BO±101)
1. REMOVE FOLLOWING PARTS: (See steps 5 to 8 on pages BO±123 to 124)
(a) Rear seat cushion
(b) Rear seat back
(c) Quarter trim
(d) Roof side inner garnish
(e) Shoulder belt anchor
2. REMOVE QUARTER WINDOW GLASS (See page BO±52)
3. INSTALL QUARTER WINDOW GLASS (See page BO±53)
4. INSTALL FOLLOWING PARTS: Install the parts following removal sequence in reverse.
Rocker Panel Moulding
REMOVAL AND INSTALLATION
(See page BO±101)
1. REMOVE ROCKER PANEL MOULDING (a) Remove two screws.
(b) Pry l oose clips and remove the moulding onto the panel.
2. INSTALL ROCKER PANEL MOULDING (a) Insert the top of clips into the panel hole and tap themoulding onto the panel.
(b) Install two screws.
Front Fender Wheel Opening Moulding
REMOVAL AND INSTALLATION
(See page BO±101)
1. REMOVE FRONT FENDER WHEEL OPENING MOULDING
Remove eight screws and the moulding.
2. INSTALL FRONT FENDER WHEEL OPENING MOULDING Install eight screws and the moulding.
Quarter Wheel Opening Moulding
REMOVAL AND INSTALLATION
(See page BO±101)
HINT: Do the same manner as the front fender wheel
opening moulding.
BO±102
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BODY Moulding (Body Outside Moulding)
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Page 459 of 4087

Front Fender Side Protection Moulding
REMOVAL AND INSTALLATION
1. REMOVE FRONT FENDER SIDE PROTECTIONMOULDING
(a) Remove a nut.
(b) Pry loose the clip and remove the moulding onto thepanel.
2. INSTALL FRONT FENDER SIDE PROTECTION MOULDING
(a) Insert the top of the clip into the panel hole and tap the
moulding onto the panel.
(b) Install a nut.
Front Door Side Protection Moulding
REMOVAL AND INSTALLATION
1. REMOVE FRONT DOOR SIDE PROTECTION MOULDING (a) Remove two nuts.
(b) Pry loose clips remove the moulding onto the panel.
2. INSTALL FRONT DOOR SIDE PROTECTION MOULDING (a) Insert the top of clips into the panel hole and tap themoulding onto the panel.
(b) Install two nuts.
Quarter Side Protection Moulding
REMOVAL AND INSTALLATION
1. REMOVE QUARTER SIDE PROTECTION MOULDING (a) Remove a nut.
(b) Pry l oose clips and remove the moulding onto the panel.
2. INSTALL QUARTER SIDE PROTECTION MOULDING (a) Insert the top of clips into the panel hole and tap themoulding onto the panel.
(b) Install a nut.
±
BODY Moulding (Body Outside Moulding)BO±103
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Page 460 of 4087
MUD GUARD (For Canada)
COMPONENTS
Front Fender Mudguard
REMOVAL AND INSTALLATION
1. REMOVE FRONT FENDER MUDGUARDRemove three screws and the mudguard.
2. INSTALL FRONT FENDER MUDGUARD Install the mudguard with three screws.
Quarter Panel Mudguard
REMOVAL AND INSTALLATION
HINT: Do the same manner as the front fender mudguard.
BO±104
±
BODY Mud Guard
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