light MAZDA 323 1992 Suplement User Guide

S
FRONT BUMPER FRONT BUMPER
COMPONENTS
Rem’ovat ! Installation
1. Removal in the order shown
2. Install in the reverse order of
1 in the figure.
removal.
-9-9.8 Nm 170-100 kgfem,
U-87 h.lbfJ
f4-m Ikgf-m, ft-lbf J
13EOSX-312
4. Front bumper
Disassembly / Assembly
. . . . . . . . . ..m... page S-9 1. Radiator grille
2. Front conbination light
3. Headlight
5-8
Disassembh
I . Disassemi
2. Assemble
t
1. Fog lights
-
a
-I. 2. Bumper rear
3. Bumper me

FRONT BUMPER S
Disassembly / Assembly
I. Disassemble in the order shown in the figure.
2. Assemble in the reverse order of disassembly.
i
1, Fog lights
2. Bumper reinforcement
3. Bumper mesh 4. Hook cover
5. Bumper fascia

WHEEL ARCH MOLDING
Installation
Note
S
Front wheel arch molding
1. Remove the original adhesive from the molding mounting
surface of the body.
Caution
l Do not damage the surrounding painted area.
Note
l If the adhesive is difficult to remove, soften it by
using a hot air blower.
I URETHAtiE ADHESIVE
I
13EOSX-320
13EOSX-321
2. Clean and degrease the molding mounting surface of the
body and the bonding area of the molding.
3. Apply primer to the bonding area of the molding and allow
it to dry for approximately 30 minutes.
Caution
l Keep the area free of dirt, moisture, and grease.
l Do not touch the primed surfaces.
4. Apply urethane adhesive to the bonding area of the molding.
Caution
l The application range of urethane adhesive at each
point should be approximately 5 mm [ 0.2 in 1 wide
and 60 mm [ 2.4 in 1 long. Do not apply excessive
adhesive.
5. Align the molding to the body with the pin and clips, and
then install it.
6. Lightly press on the molding to obtain good adherence.
1
i
1
S-f 3 I

S WHEEL ARCH MOLDING
13EOSX-323
r
ADHESIVE TAPE
mm fin]
f 3EOSX-324
13EOSX.325
s-14.
Rear wheel arch molding
1. Remove the original adhesive from the molding mounting
surface of the body.
Caution
l Do not damage the surrounding painted area.
Note
l tf the adhesive is difficult to remove, soften it by
using a hot air blower.
2. Clean and degrease the molding mounting surface of the
body and the bonding area of the molding.
3. Apply primer to the bonding area of the molding and allow
it to dry for approximately 30 minutes.
Caution
l Keep the area free of dirt, moisture, and grease.
l Do not touch the primed surfaces.
4. Apply strips of double-coated adhesive tape to the bond-
ing area of the molding.
Note
l Use 40 mm I-1.6 in) lengths of tape.
5. Apply urethane adhesive to the bonding area of the molding.
Caution
l The application range of urethane adhesive should
be approximately 5 mm f 0.2 iii ) wide and 60 mm
(2.4 in) long. Do not apply excessive adhesive.
6. Peel the protection paper from the double-coated adhesive
tape.
7. Align the molding to the body with the pin, and then install it,
8. Lightly press on the molding to obtain good adherence.
9. tnstall the fasteners.

T
BODY ELECTRICAL SYSTEM
INDEX .*,........,..............*....*...*.........*....*.*.
T- 2
jFEATURESl
OUTLINE . . . . . . ..*.....*..*...~.=.........*.*........*~...~
T- 3
FEATURES .e . . . . . *..* . . . . . . * . . . . . . * . . . . . . . *..I . . . . . . . . .
T- 3
LIGHTING SYSTEM .,....*.*..m...*..,...,a*..*.*..,..
T- 3
SPECIFICATDNS .I..*.*...*....*....*.............,.
T- 3
SUPPLEMENTAL SERVICE
INFORMATlON I . . . . . . . . . . . . . . . . . *.*.a=..* . . . . . . . *..*.s
T- ,4
EXTERlOR LlGHTlNG SYSTEM . . . . .
l . . ..e.am..a.. T-
4
FRONT FOG LIGHT
. . . . . . n .* . . . . . l ...* . . . . . s* .,..I..
T- 4
f3EOTX-301
H .

T INDEX
NDEX
1 SEOTX-302
1. Front fog light
Removal I lnstallatron . . . . .._. . . . . . . _._. page T-4
OUTLINE
FEATURES
/Toimprov
jToimprov
t
SPECiFICi
1 Front fOQ II!
T-i

OUTLINE, IXHTING SYSTEM
.’ I
Ad T
FEATURES
t3EOTX-303
0. 4.
LlGHTlNG SYSTEM
FRONT -FOG LlGHT
t
SPEClF1CATIONS
@ 4 1
: Item Wattage (w)
Front fog light 55x2 l!.‘i
1
T-3.

T ~WPe~MENTAL SERVICE INFORMATION, EXTERIOR LIGHTING SYSTEM
SUPPLEMENTAL SERVICE INFORMATION
The following points shown in this section are changed in comparison with 323 Workshop manual supple-
menP(1229-1 O-89t) and 323 Workshop manual supplement (1275-l O-91 C>.
Front fog light
l Removal I Installation
13EOTX-305
EXTERIOR LIGHTING SYSTEM
FRONT FOG LIGHT
Removat / tnstaitation
I. Remove in the order shown in the figure.
2. Install in the reverse order of removal.
I. Radiator grille
2. Front combination light
3. Headlight 4. Front bumper
5. Front fog light
T-4

SUSPENSION i
TECHNICAL DATA TD
I
Item
Specifications
Front suspension
Suspension type
strut
Sprrng type
Coil spring
Type Oil 1
Shock absorber
Damping force Extended
1,470 1150, 3N]
N [ kgf, Ibf ] at 0.3 mls
Compressed 1
686 (70, 154)
Stabilizer Type Torsion bar
Oiameter mm {in]
23.0 (0.91 )
Total toe-in mm (in>
2 f 3 (0.08 f 0.12)
degree
0*12’ f 18’
Front wheel Turning angle Inner
38* f 3*
alignment
degree Outer
300 f 30
(* Unladen)
Camber angle degree
-u045’ f 45’
Caster angle degree
2035 f 45’
Kingpin angle
degree 12010’
Rear suspension
Suspension type
I Strut
Spring type
Coil spring
Type Oil
Shock absorber
Damping force Extended
882 (90. 1981
N I kgf, Ibf t at 0.3 mis Compressed
392 140, 88 1
Stabilizer , Type Torsion bar
Diameter mm [in] ?9.? { 0.75 1
Rear wheel
Totat toe-in mm {ini
2 f 3 (0.08 f 0.12)
alignment degree
0°t2’ f 18’
(‘Unladen)
Camber angle degree
-0020’ f 45’
l Fuel tank Ml; radiator coolant and engrne oil at speciffed levels; and spare tire, jack, and tools in designated poations.
Coil Spring Specifications
Item Wire diameter Coil center diameter Free length Coil identification mark coler
mm [in] mm (in) mm (in] number
M” Ae2
Front With sunroof 14.5
IO.57 1 l32.5-158.5 15.22-6.24 ) 271.5 1 IO.69 ] 3.35 Pink
Green
.
WIthout sunroof 14.4 IO.561 1 132.6-158.6 (5.22-6.241 267.0 I IO.51 ] 3.24 Light blue Red
With sunroof 8.8-l 2.5
[ 1 0.34-0.49 128.5-131.2 15.0~5.17) 334 { 13.151 6.19 Cream -
Rear .
I 1 Without sunroof I ff;;y;4”81 I t28.6-13t.j [5.06--5.16) / 335 113.19) 1 6.23 1 Pink 1 - I
l I Main rdentrficatlon mark color: Indicated on second coil from bottom.’ l 2 Auxiliary identification mark color: Indicated on third coil from buttom.
TD-13

TD TECHNlCAt DATA -
BODY EtECTRtCAL SYSTEM
ttem
Headlight
Front fog light
Front turn signat light
Parking light
Front side turn light
StocYlailliaht Specifications (w)
ECE
I Swiss
60155
55
21
5
5
2115
Exterior tamps
Taillight &8) 5
Rear turn single tight 21
Back-up light
21
License plate light
5
Flash-to-pass light 55 (Austrra)
I -
Running Ilght
55 (Sweden, Norway, Iceland)
Rear fog light 21
Interior and spot lamp Interior 10
Spot 6
Interior Iamps
Interior lamp 10
Spot tamp (in overhead console) 8
Cargo compartment lamp
5
High beam
3.4
Turn light
3.4
Brake 3
Hold 3
Charge 3
011 pressure 3 -.
lndcator and n Washer 3
warning Iamps TUF~O 3
Fuel
1 3
Rear fog
I
! 3
1
ABS
Parktng brake
Illumination I 3
3 .
3.4
Rear
Cliff. lock f 3
3 I STANDARD BOLT AND NUT TIGHTENING TORQUE
! Diameter Pkh I 41
8T f&lb N-m I 81 mm {tn] mm fin] N-m 1 m-kg
dsf Wtb 1 Nm
mkg ft4b 6 IO.2361 1 {0.039] 4.2-6.2 /0.43-O-63 3.1-4.6
6.9-9.8 0.7-1.0 5.0-7.2 7.8-11.8 O-8-1.2 5.8-8.8
8 IO.3151 1.25 (0.049) 9.8-14.7 1 1.0-1.5 7.2-10.8 16-23 1 1.6-2.3 12-17 18-26 1.8-2.7 13-20
10 IO.3941
It.25 10.04911 20-28 1 2.0-2.9 1 14-21 31-46 1 3.2-4.7
23-34 36-54 3.7-5.5 27-40
I r
12 IO.4721
1.5 lO.OSSj 34-50 3.5-5-l 25-37 1 55-80
5.6-8.2 41-59 63-93 6.4-9.5 46-69
14 {0.551] 1.5 IO.059) - - - 75-103 7.7-10.5 56-76 102-137 lo-14 75-101
16 #0.630] 1.5 {O.OSSl - -
- f16-157 12-16 85-116 156-211 16-22 115-156
t8 (0.709) 1.5 [0.059] - - - 167-225 17-23
123-166 221-299 23-31 163-221
20 IO.7871 I,5 {0.059]
- - - 231-314 24-32 171-231 308-417 31-43
227-307
22 (0.866) 1.5 IO.0591
- 1 - - 334-423 32-43 231-312 417-564 43-58
' 307-416
24 10.945) 1.5 10.059) - 1
- - 1475-5461 41-56 298-403 1536-7261 55-74
396-536
c)
c) I
-.
c’
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4