turn signal MAZDA 6 2002 Suplement Service Manual

ON-BOARD DIAGNOSTIC
F2–151
F2
Diagnostic procedure
End Of Sie
STEP INSPECTION ACTION
1VERIFY RELATED REPAIR INFORMATION
AVAILABILITY
•Check for related Service Information
availability.
•Is any related repair information available?Yes Perform repair or diagnosis according to available Service
Information.
•If vehicle is not repaired, go to next step.
No Go to next step.
2INSPECT POOR CONNECTION OF ENGINE
SWITCH CONNECTOR
•Turn engine switch to OFF.
•Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
•Is there any malfunction?Yes Repair or replace suspected terminal, go to Step 6.
No Go to next step.
3INSPECT ENGINE SWITCH SIGNAL CIRCUIT
FOR SHORT TO POWER
•Turn engine switch to ON (Engine OFF).
•Inspect voltage between engine switch terminal
A and body GND.
•Is voltage below 1.0 V?Yes Go to next step.
No Repair or replace harness for short to power, go to Step 6.
4INSPECT ENGINE SWITCH
•Inspect engine switch.
•Is there any malfunction?Yes Replace engine switch, go to Step 6.
No Go to next step.
5INSPECT POOR CONNECTION OF PCM
CONNECTOR
•Turn engine switch to OFF.
•Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
•Is there any malfunction?Yes Repair or replace suspected terminal, go to next step.
No Go to next step.
6VERIFY TROUBLESHOOTING OF DTC P0512
COMPLETED
•Make sure to reconnect all disconnected
connectors.
•Clear DTC from PCM memory using WDS or
equivalent.
•Start engine.
•Is same DTC present?Yes Replace PCM, go to next step.
(See F2–64 PCM REMOVAL/INSTALLATION)
No Go to next step.
7VERIFY AFTER REPAIR PROCEDURE
•Perform “After Repair Procedure”.
(See F2–86 AFTER REPAIR PROCEDURE)
•Is there any DTC present?Yes Go to applicable DTC inspection.
(See F2–87 DTC TABLE)
No Troubleshooting completed.

ON-BOARD DIAGNOSTIC
F2–153
F2
End Of Sie
2INSPECT POOR CONNECTION OF CRUISE
CONTROL SWITCH CONNECTOR
•Turn engine switch to OFF.
•Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
•Is there any malfunction?Yes Repair or replace suspected terminal, go to Step 9.
No Go to next step.
3INSPECT CRUISE CONTROL SWITCH SIGNAL
CIRCUIT FOR SHORT TO GND
•Turn engine switch to OFF.
•Inspect continuity between cruise control
switch terminal B and body GND.
•Is there continuity?Yes Repair or replace harness for short to GND, go to Step 9.
No Go to next step.
4INSPECT CRUISE CONTROL SWITCH CIRCUIT
FOR SHORT WITH EACH OTHER
•Turn engine switch to OFF.
•Inspect continuity between cruise control
switch terminals B and C.
•Is there continuity?Yes Repair or replace harness for short with each other, go to
Step 9.
No Go to next step.
5INSPECT CRUISE CONTROL SWITCH SIGNAL
CIRCUIT FOR OPEN
•Turn engine switch to ON. (Engine OFF)
•Inspect voltage at cruise control switch terminal
B (harness side).
•Is voltage below 1.0 V?Yes Repair or replace harness for open, go to Step 9.
No Go to next step.
6INSPECT CRUISE CONTROL SWITCH
•Inspect cruise control switch.
•Is there any malfunction?Yes Replace cruise control switch, go to Step 9.
No Go to next step.
7INSPECT POOR CONNECTION OF PCM
CONNECTOR
•Turn engine switch to OFF.
•Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
•Is there any malfunction?Yes Repair or replace suspected terminal, go to Step 9.
No Go to next step.
8INSPECT CRUISE CONTROL SWITCH GND
CIRCUIT FOR OPEN
•Turn engine switch to OFF.
•Inspect continuity between cruise control
switch terminal C and PCM terminal 91.
•Is there continuity?Yes Go to next step.
No Repair or replace harness for open, go to next step.
9VERIFY TROUBLESHOOTING OF DTC P0564
COMPLETED
•Make sure to reconnect all disconnected
connectors.
•Clear DTC from PCM memory using WDS or
equivalent.
•Start engine.
•Is same DTC present?Yes Replace PCM, go to next step.
(See F2–64 PCM REMOVAL/INSTALLATION)
No Go to next step.
10VERIFY AFTER REPAIR PROCEDURE
•Perform “After Repair Procedure”.
(See F2–86 AFTER REPAIR PROCEDURE)
•Is there any DTC present?Yes Go to applicable DTC inspection.
(See F2–87 DTC TABLE)
No Troubleshooting completed. STEP INSPECTION ACTION

ON-BOARD DIAGNOSTIC
F2–161
F2
End Of Sie
3INSPECT NEUTRAL SWITCH FOR CLOSE
STUCK
•Turn engine switch to ON (Engine OFF).
•Disconnect neutral switch connector.
•Access CPP/PNP PID using WDS or
equivalent.
•Is CPP/PNP PID OFF?Yes Replace neutral switch, go to Step 10.
No Go to next step.
4INSPECT NEUTRAL SWITCH SIGNAL CIRCUIT
FOR SHORT TO GND
•Turn engine switch to OFF.
•Inspect continuity between neutral switch
terminal A and body GND.
•Is there continuity?Yes Repair or replace harness for short to GND, go to Step 10.
No Go to next step.
5INSPECT POOR CONNECTION OF NEUTRAL
SWITCH CONNECTOR
•Turn engine switch to OFF.
•Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
•Is there any malfunction?Yes Repair or replace suspected terminal, go to Step 10.
No Go to next step.
6INSPECT NEUTRAL SWITCH FOR OPEN
STUCK
•Turn engine switch to ON (Engine OFF).
•Disconnect neutral switch connector.
•Connect jumper wire between neutral switch
connector terminals.
•Access CPP/PNP PID using WDS or
equivalent.
•Is CPP/PNP PID ON?Yes Replace neutral switch, go to Step 10.
No Go to next step.
7INSPECT NEUTRAL SWITCH GND CIRCUIT
FOR OPEN
•Turn engine switch to OFF.
•Inspect continuity between neutral switch
terminal B and body GND.
•Is there continuity?Yes Go to next step.
No Repair or replace harness for open, go to Step 10.
8INSPECT POOR CONNECTION OF PCM
CONNECTOR
•Turn engine switch to OFF.
•Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
•Is there any malfunction?Yes Repair or replace suspected terminal, go to Step 10.
No Go to next step.
9INSPECT NEUTRAL SWITCH SIGNAL CIRCUIT
FOR OPEN
•Turn engine switch to OFF.
•Inspect continuity between neutral switch
terminal A and PCM terminal 56.
•Is there continuity?Yes Go to next step.
No Repair or replace harness for open, go to next step.
10VERIFY TROUBLESHOOTING OF DTC P0850
COMPLETED
•Make sure to reconnect all disconnected
connectors.
•Clear DTC from PCM memory using WDS or
equivalent.
•Start engine.
•Is same DTC present?Yes Replace PCM, go to next step.
(See F2–64 PCM REMOVAL/INSTALLATION)
No Go to next step.
11VERIFY AFTER REPAIR PROCEDURE
•Perform “After Repair Procedure”.
(See F2–86 AFTER REPAIR PROCEDURE)
•Is there any DTC present?Yes Go to applicable DTC inspection.
(See F2–87 DTC TABLE)
No Troubleshooting completed. STEP INSPECTION ACTION

ON-BOARD DIAGNOSTIC
F2–163
F2
End Of Sie
2INSPECT POOR CONNECTION OF
CALIBRATION RESISTOR CONNECTOR
•Turn engine switch to OFF.
•Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
•Is there any malfunction?Yes Repair or replace suspected terminal, go to Step 8.
No Go to next step.
3INSPECT CALIBRATION RESISTOR SIGNAL
CIRCUIT FOR SHORT TO GND
•Turn engine switch to OFF.
•Inspect continuity between calibration resistor
terminal A and body GND.
•Is there continuity?Yes Repair or replace harness for short to GND, go to Step 8.
No Go to next step.
4INSPECT CALIBRATION RESISTOR SIGNAL
CIRCUIT FOR SHORT TO POWER
•Turn engine switch to ON (Engine OFF).
•Inspect voltage between calibration resistor
terminal A and body GND.
•Is voltage below 1.0V?Yes Go to next step.
No Repair or replace harness for short to power, go to Step 8.
5INSPECT CALIBRATION RESISTOR
•Inspect calibration resistor.
(See F2–83 CALIBRATION RESISTOR
INSPECTION)
•Is there any malfunction?Yes Replace calibration resistor, go to Step 8.
No Go to next step.
6INSPECT POOR CONNECTION OF PCM
CONNECTOR
•Turn engine switch to OFF.
•Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
•Is there any malfunction?Yes Repair or replace suspected terminal, go to Step 8.
No Go to next step.
7INSPECT CALIBRATION RESISTOR CIRCUIT
FOR OPEN
•Turn engine switch to OFF.
•Inspect continuity between following
harnesses:
—Calibration resistor terminal A and PCM
terminal 37, 62, 89, 11.
—Calibration resistor terminal C and PCM
terminal 91.
•Is there continuity?Yes Go to next step.
No Repair or replace harness for open, go to next step.
8VERIFY TROUBLESHOOTING OF DTC P1190
COMPLETED
•Make sure to reconnect all disconnected
connectors.
•Clear DTC from PCM memory using WDS or
equivalent.
•Start engine.
•Is same DTC present?Yes Replace PCM, go to next step.
(See F2–64 PCM REMOVAL/INSTALLATION)
No Go to next step.
9VERIFY AFTER REPAIR PROCEDURE
•Perform “After Repair Procedure”.
(See F2–86 AFTER REPAIR PROCEDURE)
•Is there any DTC present?Yes Go to applicable DTC inspection.
(See F2–87 DTC TABLE)
No Troubleshooting completed. STEP INSPECTION ACTION

F2–176
TROUBLESHOOTING
NO.4 HARD START/LONG CRANK/ERRATIC START/ERRATIC CRANKA6E408018881206
Diagnostic Procedure
4 HARD START/LONG CRANK/ERRATIC START/ERRATIC CRANK
DESCRIPTION•Starter cranks engine at normal speed but engine requires excessive cranking time before starting.
•Battery is in normal condition.
POSSIBLE
CAUSE•Poor fuel quality
•Intake-air system restriction or clogging
•Starting system malfunction
•Inadequate fuel pressure
•Fuel pressure limiter malfunction (built-in common rail)
•Suction control valve malfunction (built-in supply pump)
•Engine overheating
•Glow system malfunction
•Fuel filter clogging or restriction
•Fuel line clogging or restriction
•Fuel leakage
•Exhaust system and/or catalyst converter restriction or clogging
•Incorrect fuel injection timing
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•ECT sensor or related circuit malfunction
•Accelerator position sensor or related circuit malfunction
•Accelerator position sensor misadjustment
•MAF/IAT sensor or related circuit malfunction
•Fuel pressure sensor or related circuit malfunction
•Supply pump malfunction
•Fuel injector malfunction
•Low engine compression
•IDM or related circuit malfunction
•EGR system malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.
STEP INSPECTION RESULTS ACTION
1 Inspect for following:
•Fuel quality (e.g.: include water
contamination, winter/summer blend)
•Fuel line/fuel filter clogging
•Intake-air system restriction
Are all items okay?Yes Go to next step.
No Service as necessary.
Repeat Step 1.
2 Is engine overheating? Yes Go to symptom troubleshooting “NO.17 COOLING
SYSTEM CONCERNS-OVERHEATING”.
No Go to next step.
3 Connect WDS or equivalent to DLC-2.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?YesDTC is displayed:
Go to appropriate DTC test.
Communication error message is displayed:
Inspect following:
•Open circuit between PCM control relay and PCM
terminal 53 or 79
•Open circuit PCM control relay and PCM terminal
69
•PCM control relay stuck open
•Open or poor GND circuit (PCM terminal 65, 85,
103 or 104)
•Poor connection vehicle body GND
NoNo DTC is displayed:
Go to next step.

F2–178
TROUBLESHOOTING
End Of Sie
NO.5 ENGINE STALLS-AFTER START/AT IDLEA6E408018881207
Diagnostic Procedure
18 Verify test results.
•If okay, return to diagnostic index to service any additional symptoms.
•If malfunction remains, replace PCM. (See F2–64 PCM REMOVAL/INSTALLATION) STEP INSPECTION RESULTS ACTION
5 ENGINE STALLS-AFTER START/AT IDLE
DESCRIPTION•Engine stops unexpectedly.
POSSIBLE
CAUSE•Poor fuel quality
•Intake-air system restriction or clogging
•Engine overheating
•A/C system improper operation
•Immobilizer system (PATS) and/or circuit malfunction (if equipped)
•PCM control relay malfunction
•Glow system malfunction
•Inadequate fuel pressure
•Fuel pressure sensor related circuit malfunction
•Suction control valve malfunction (built-in supply pump)
•Fuel pressure limiter malfunction (built-in common rail)
•Fuel leakage
•Fuel line clogging or restriction
•Fuel filter clogging or restriction
•Incorrect fuel injection timing
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•Supply pump malfunction
•Fuel injector malfunction
•Low engine compression
•Improper valve timing
•Exhaust system and/or catalyst converter restriction or clogging
•EGR system malfunction
•ECT sensor or related circuit malfunction
•Accelerator positions sensor or related circuit malfunction
•Accelerator positions sensor misadjustment
•MAF/IAT sensor or related circuit malfunction
•V-reference voltage supply circuit malfunction
•IDM or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.
STEP INSPECTION RESULTS ACTION
1Note
•The following test should be perform for
vehicles with immobilizer system. Go to
Step 10 for vehicles without immobilizer
system.
Connect WDS or equivalent to DLC-2.
Do following conditions appear?
•Engine is not completely started.
•DTC B1681 is displayed.YesBoth conditions appear:
Go to Step 4.
NoEither or other condition appears:
Go to next step.
2 Is coil connector securely connected to coil? Yes Go to next step.
No Connect coil connector securely.
Return to Step 1.
3 Does security light illuminate? Yes Go to next step.
No Inspect instrument cluster and wiring harness.

TROUBLESHOOTING
F2–181
F2
End Of Sie
NO.6 CRANKS NORMALLY BUT WILL NOT STARTA6E408018881208
Diagnostic Procedure
28 Inspect IDM.
(See F2–84 INJECTOR DRIVER MODULE
(IDM) INSPECTION)
Is IDM okay?Yes Go to next step.
No Repair or replace as necessary.
29 Inspect EGR system operation.
Is EGR system operation normal?Yes Remove and inspect supply pump and common rail.
No Repair or replace malfunctioning part according to
EGR system operation results.
30 Verify test results.
•If okay, return to diagnostic index to service any additional symptoms.
•If malfunction remains, replace PCM. (See F2–64 PCM REMOVAL/INSTALLATION) STEP INSPECTION RESULTS ACTION
6 CRANKS NORMALLY BUT WILL NOT START
DESCRIPTION•Starter cranks engine at normal speed but engine will not run.
•Refer to symptom troubleshooting “No.5 Engine stalls” if this symptom appears after engine stall.
•Fuel is in fuel tank.
•Battery is in normal condition.
POSSIBLE
CAUSE•Poor fuel quality
•Intake-air system restriction
•Fuel line restriction
•EGR system malfunction
•Glow system malfunction
•Fuel pressure sensor or related circuit malfunction
•Suction control valve malfunction (built-in supply pump)
•Fuel pressure limiter malfunction (built-in common rail)
•Fuel leakage
•Fuel filter clogging
•Incorrect fuel injection timing
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•V-reference supply circuit malfunction
•ECT sensor or related circuit malfunction
•Supply pump malfunction
•Fuel injector malfunction
•Immobilizer system (PATS) and/or circuit malfunction (if equipped)
•Low engine compression
•Improper valve timing
•IDM or related circuit malfunction
•PCM control repay malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.
STEP INSPECTION RESULTS ACTION
1Note
•The following test should be perform for
vehicles with immobilizer system. Go to
Step 10 for vehicles without immobilizer
system.
Connect WDS or equivalent to DLC-2.
Do following conditions appear?
•Engine is not completely started.
•DTC B1681 is displayed.YesBoth conditions appear:
Go to Step 4.
NoEither or other condition appears:
Go to next step.
2 Is coil connector securely connected to coil? Yes Go to next step.
No Connect coil connector securely.
Return to Step 1.

F2–184
TROUBLESHOOTING
NO.7 SLOW RETURN TO IDLEA6E408018881209
Diagnostic Procedure
7 SLOW RETURN TO IDLE
DESCRIPTION•Engine takes more time than normal to return to idle speed.
•Engine speed continues at fast idle after warm-up.
POSSIBLE
CAUSE•Thermostat is stuck open
•Fuel injection timing is incorrect
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•ECT sensor or related circuit malfunction
•Accelerator position sensor or related circuit malfunction
•Idle switch or related circuit malfunction
•MAF/IAT sensor or related circuit malfunction
•Fuel pressure sensor or related circuit malfunction
•Incorrect adjustment accelerator pedal position sensor and/or idle switch
•Incorrect idle speed
•Excessive fuel pressure
•Supply pump malfunction
•Suction control valve malfunction (built-in supply pump)
•Fuel pressure limiter malfunction (built-in common rail)
•Fuel injector malfunction (incorrect fuel regulate pressure)
•Neutral switch or related circuit malfunction
•IDM or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.
STEP INSPECTION RESULTS ACTION
1 Connect WDS or equivalent to DLC-2.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?YesDTC is displayed:
Go to appropriate DTC test.
Communication error message is displayed:
Inspect for following:
•Open circuit between PCM control relay and PCM
terminal 53 or 79
•Open circuit PCM control relay and PCM terminal
69
•PCM control relay stuck open
•Open or poor GND circuit (PCM terminal 65, 85,
103 or 104)
•Poor connection vehicle body GND
NoNo DTC is displayed:
Go to next step.
2 Access ECT PID.
Start and warm-up engine to normal operating
temperature.
Is ECT PID reading between 82—112 °C {180—
233 °F}?Yes Go to next step.
NoECT PID is higher than 112 °C {233 °F}:
Go to symptom troubleshooting “NO.17 COOLING
SYSTEM CONCERNS-OVERHEATING”.
ECT PID is less than 82 °C {180 °F}:
Go to symptom troubleshooting “NO.18 COOLING
SYSTEM CONCERNS-RUNS COLD”.

F2–190
TROUBLESHOOTING
NO.10 LOW IDLE/STALLS DURING DECELERATIONA6E408018881212
Diagnostic Procedure
10 LOW IDLE/STALLS DURING DECELERATION
DESCRIPTION•Engine stops unexpectedly at beginning of deceleration or recovery from deceleration.
POSSIBLE
CAUSE•Intake-air system restriction or clogging
•Poor fuel quality
•A/C system improper operation
•Inadequate fuel pressure
•Suction control valve malfunction (built-in supply pump)
•Fuel pressure limiter malfunction (built-in common rail)
•Fuel leakage
•Fuel line restriction or clogging
•Fuel filter restriction or clogging
•Incorrect fuel injection timing
•Incorrect idle speed
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•Supply pump malfunction
•Fuel injector malfunction
•Low engine compression
•Improper valve timing
•Glow system malfunction
•EGR system malfunction
•MAF/IAT sensor or related circuit malfunction
•ECT sensor or related circuit malfunction
•Fuel pressure sensor or related circuit malfunction
•Neutral switch malfunction or related circuit malfunction
•Accelerator position sensor or related circuit malfunction
•Idle switch or related circuit malfunction
•Incorrect adjustment accelerator position sensor and/or idle switch
•IDM or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.
STEP INSPECTION RESULTS ACTION
1 Does engine idle rough? Yes Go to symptom troubleshooting “NO.8 ENGINE RUNS
ROUGH/ROLLING IDLE”.
No Go to next step.
2 Inspect for following:
•Fuel line/fuel filter clogging or restriction
•Intake-air system restriction or clogging
•Fuel quality (e.g.: include water
contamination, winter/summer blend)
Are all items okay?Yes Go to next step.
No Service as necessary.
Repeat Step 2.
3 Perform self-test function using WDS or
equivalent.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?YesDTC is displayed:
Go to appropriate DTC test.
Communication error message is displayed:
Inspect for following:
•Open circuit between PCM control relay and PCM
terminal 53 or 79
•Open circuit PCM control relay and PCM terminal
69
•PCM control relay stuck open
•Open or poor GND circuit (PCM terminal 65, 85,
103 or 104)
•Poor connection vehicle body GND
NoNo DTC is displayed:
Go to next step.
4 Inspect idle speed.
(See F2–34 IDLE SPEED INSPECTION)
Is idle speed correct?Yes Go to next step.
No Repair or replace malfunctioning part according to idle
speed inspection results.

F2–192
TROUBLESHOOTING
End Of Sie
NO.11 ENGINE STALLS/QUITS, ENGINE RUNS ROUGH, MISSES, BUCK/JERK, HESITATION/STUMBLE,
SURGES
A6E408018881213
17 Inspect IDM.
(See F2–84 INJECTOR DRIVER MODULE
(IDM) INSPECTION)
Is IDM okay?Yes Remove and inspect supply pump and common rail.
No Repair or replace as necessary.
18 Verify test results.
•If okay, return to diagnostic index to service any additional symptoms.
•If malfunction remains, replace PCM. (See F2–64 PCM REMOVAL/INSTALLATION) STEP INSPECTION RESULTS ACTION
11ENGINE STALLS/QUITS, ENGINE RUNS ROUGH, MISSES, BUCK/JERK, HESITATION/STUMBLE,
SURGES
DESCRIPTION•Engine stops unexpectedly at beginning of acceleration or during cruise.
•Engine stops unexpectedly while cruising.
•Engine speed fluctuates during acceleration or cruising.
•Engine misses during acceleration or cruising.
•Vehicle bucks/jerks during acceleration, during or deceleration.
•Momentary pause at beginning of acceleration or during acceleration.
•Momentary minor irregularity in engine output.
POSSIBLE
CAUSE•Poor fuel quality
•Glow system malfunction
•Air leakage from intake-air system
•Intake-air system restriction or clogging
•Engine overheating
•A/C system improper operation
•Turbocharger malfunction
•Variable swirl control (VSC) system malfunction
•EGR system malfunction
•Neutral switch or related circuit malfunction
•Cooling fan No.1 or cooling fan No.2 seat are improper
•Fuel line clogging or restriction
•Fuel filter clogging or restriction
•Incorrect fuel injection timing
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•ECT sensor or related circuit malfunction
•Boost sensor or related circuit malfunction
•Accelerator position sensor or related circuit malfunction
•Idle switch or related circuit malfunction
•MAF/IAT sensor or related circuit malfunction
•IAT sensor No.2 or related circuit malfunction
•VSS or related circuit malfunction
•Incorrect adjustment accelerator position sensor and/or idle switch
•Incorrect idle speed
•Inadequate fuel pressure
•Fuel pressure sensor or related circuit malfunction
•Suction control valve malfunction (built-in supply pump)
•Fuel pressure limiter malfunction (built-in common rail)
•Supply pump malfunction
•Fuel injector malfunction
•Low engine compression
•Improper valve timing
•Exhaust system and/or catalyst converter restriction
•Clutch slippage
•IDM or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.