wiring MAZDA MX-5 1994 Workshop Manual

T LIGHTING SYSTEM Step 3 1. Remove the column cover and disconnect the connec- tors of the headlight switch. 2. Check for continuity between the terminals of the head- Q light switch connector. Position I Terminal I I I I Headlight High beam I I 3. If not as specified, replace the combination switch. 4. If correct, repair wiring harness. (Headlight switch - DRL control unit) I Symptom: Daytime running lights (DRL) function does not cancel. OSUOTX-161 Headlight Low beam Step 1 1. Turn the ignition switch ON. 2. Verify the symptom by operating the following switches; the DRL should cancel. Go to the specified Step. Headlight switch. Hazard warning switch. Turn signal switch. Parking brake switch (lever pulled one notch). 0 1 0 0---0 : Continuity Symptom: DRL function not canceled when Headlight switch ON I Parking brake switch ON Step 5 I 05UOTX-163 Next Step Step 2 Hazard warning switch ON Turn signal switch ON Step 4 Step 4 4. If not as specified, go to Step 3. 5. If correct, replace the DRL control unit. Step 2 1. Turn on the ignition switch. 2. Turn on the headlight switch. 3. Check the voltage at the terminal wire C (WIR) of the DRL control unit connector. B+: Battery positive voltage J Terminal Voltage C (WIR) B+ Gartner Banana

LIGHTING SYSTEM T Step 3 1. Remove the column cover and disconnect the connec- tors of the headlight switch. 2. Check for continuity between the terminals of the head- light switch connector. Position I- Terminal 0---0: Continuity HL Headlight High beam Headlight Low beam 3. If not as specified, replace the combination switch. 4. If correct repair wiring harness. (Headlight switch - DRL control unit) B A 1. Turn on the ignition switch. 2. Turn on the headlight switch. 3. Check the voltage at the following terminal wires of the DRL control unit connector. 0 B+: Battery positive voltage I Terminal I Voltage I 0 I I 45UOTX-151 4. If not as specified, repair wiring harness. (Flasher unit - DRL control unit) 5. If correct, replace the DRL control unit. F (GIB) H (GN) Step 5 1. Turn on the ignition switch. 2. Pull the parking brake lever more than one notch. 3. Check the voltage at terminal wire B (R) of the DRL con- trol unit connector. Cycles B+ and OV Cycles B+ and OV 4. If not as specified, go to Step 6. 5. If correct, replace the DRL control unit. T-75 B+: Battery positive voltage I Terminal Voltage B IR1 B+ Gartner Banana

T LIGHTING SYSTEM Step 4 1. Set the control switches to ON position. 2. Measure the voltage at the following terminal-wires of each interior light connector. d B+: Batterv ~ositive voltaae Terminal Voltage B+ Other Step 5 1. Open both doors, and set the control switches to DOOR position. 2. Measure the voltage at terminal wire B (R/W) of each in- terior light connector. B+: Battery positive voltage --' Action Check C terminal Repair wiring harness (ROOM 10A fuse - Interior light) - c (B) Terminal I Voltage I Action I B+ I Go tp Step 6 I (WW) I Other I Redace interior liaht assembly B* Other Repair wiring harness (Interior light - GND) Replace interior light assembly Step 6 1. Disconnect the door switch connector, and check conti- nuity of each switch. 2. If not as specified, replace the door switch. 3. If the switches are OK, repair wiring harness. (Interior light - Door switch) Switch Pushed Released Step 7 1. Set the control switches to ON position. 2. Measure the voltage at terminal wire C (B) of the interior light connector. Continuity No Yes B+: Batterv ~ositive voltaae I Terminal I Voltage I Action I c (4 B+ Other Repair wiring harness (Interior light - GND) Replace interior liaht assembly Gartner Banana

LIGHTING SYSTEM T b I Symptom: Interior light@) remains illuminated. (Control switch: DOOR position) 45UOTX-168 Step 1 1. Disconnect the door switch connectors, and check conti- nuity of each switch as shown. 2. If not as specified, replace the door switch. 3. If the switches are OK, go to Step 2. Switch Pushed Released Step 2 1. Close both doors. 2. Disconnect the interior light connectors, and check con- tinuity between terminal wire B (RMI) and ground. Continuity No Yes I No I Replace interior light assembly 1 B+: Battery positive voltage Door Switch Inspection 1. Disconnect the door switch connector, and check conti- nuity of the switch as shown. Terminal B (W) --GND 2. If not as specified, replace the door switch. Continuity yes Switch Pushed Released Action Repair wiring harness (Interior light - Door switch) Continuity No Yes Gartner Banana

LIGHTING SYSTEM T Troubleshooting Symptom: Illumination light control does not operate. Remedy 1. Turn the headlight switch ON. 2. Set the panel light control switch to Max. position. 3. Measure the voltage at the following terminal wires of the panel light control switch connector. B+: Battery positive voltage Terminal ( Voltage I Action I OV I Check D terminal Panel Light Control Switch Inspection 1. Remove the panel light control switch. 2. Apply battery positive voltage to terminal D and ground terminal G. 3. Check that the voltage at terminal a changes linearly when turning the control switch. A (R) I Max. ~osition I OV I OV Other Switch 4. If not as specified, replace the panel light control switch. Repair wiring harness (Panel light control switch - Each light) Replace panel light control switch Voltage Min. position 1 OV Gartner Banana

HORN T Step 6 1. Ground the terminal B (GIO) of the horn relay connector. 2. Measure the voltage at the following terminal wires of the horn relay connector. Step 5 1. Remove the knee protector. 2. Disconnect the clock spring connector. 3. Check for continuity of the clock spring connector as shown in the figure. B+: Batterv ~ositive voltaae Continuity Yes No A (WIG) Actlon Repair wiring harness (Horn relay - Clock spring connector) Replace combination switch D (WIG) Voltage B+ Repair wiring harness Other I (STOP l5A fuse - Horn relay) Action Check D terminal Other B+ Repair wiring harness (STOP 15A fuse - Horn relay) Check C terminal REMOVAL I INSTALLATION Horn Remove and install as shown in the figure. Horn Switch 1. Disconnect the negative battery cable. u C (GIR) '+ Other Repair wiring harness (Horn relay - Horn) Replace horn relay Gartner Banana

T REAR WINDOW DEFROSTER Step 3 1. Turn the ignition switch to on. 2. Turn the rear window defroster switch on. 3. Check the voltage at the terminal wires of the rear win- d dow defroster rday connector. B+: Battery positive voltage Terminal (uB) c (R) Step 4 Check if the heater operates in the first position. I Operation I Action I Voltage B+ other NG Repair wiring harness (Heater switch- Rear window defrostertimer unit) Action Check C terminal Repair wiring harness (HEATER fuse - Relav) B+ Other . , Go to Step 4 Go to Step 5 I Step 5 Check the voltage at the rear window defroster connec- tors. Check A terminal Repair wiring harness (DEFOG fuse - Relavl A (w) B+: Battery positive voltage B+ Other Terminal I Voltage I Action B+ I Check C terminal other If all above-mentioned parts are normal, replace the rear window defroster timer unit. Repair wiring harness (Defroster - Defroster timer unit) c (W) A (B) . B+ Other B+ Other Check A terminal Repair wiring harness (Relay- Defroster) Repair wiring harness (Defroster - GND) Repair defroster filament Gartner Banana

T CRUISE CONTROL SYSTEM TROUBLESHOOTING Before troubleshooting the system, check the following items: 1. Is the customer using the system correctly? 2. Is the fuse burnt? If it is, replace it after checking and repairing the wiring harness. d Symptom: Vehicle speed cannot be set. (Cruise control unit will not hold vehicle speed.) 45UOTX-189 ("pj") SRUISE MAIN Step 1 1. Turn the ignition switch ON. 2. Turn the cruise control main switch ON. 3. Check that the main switch indicator light comes ON. 4. If the light does not come ON, go to Step 2. 5. If the light comes ON, go to Step 3. Step 2 1. Check for continuity between the terminals of the cruise control main switch. Neutral OFF I Position M: Continuity 2. If not as specified, replace the switch. 3. If the switch is OK, repair the wiring harness. (METER 15A fuse - Cruise control main switch - GND) Terminal A~B~D~F~G~H Step 3 1. Measure the voltage at the following terminal wires of the cruise control unit connector. Disconnect the CIS control unit connector before measuring the voltage at terminal J. 2. If all terminal voltage are OK, replace the cruise control unit. -- / Gartner Banana

CRUISE CONTROL SYSTEM B+: Battery Dositive voltage erminall Win color . . .. Action Connected to Cruise actuator Cruise actuator Test condition Main switch OFF Main switch ON Cruise A\actuator Specification Main switch OFF Main switch ON PCMT OV 9V Main switch OFF . Main switch ON Brake switch Go to Step 8 OV . 9V Ignition switch OFF lanition switch ON ParklNeutral switch Cruise control Main switch ON switch (Set switch and coast switch) Check main switch OV 9V - Brake pedal depressed Brake ~edal released Clutch switch Check main switch OV B+ Shift to "N" or "P" range Shift to other ranae Go to section K OV 9V Clutch pedal depressed Clutch pedal released Stoplight switch Go to Step 4 OV 5V Cruise control switch (Resume switch and accel switch) speed I While rotating rear tires I beMeenM,, sor Run I GO to Step 9 Go to section K OV B+ Brake pedal depressed Brake pedal released Cruise actuator I I I Battery 1 Constant I B+ I Repair wiring harness Go to Step 5 Main switch ON While turning resume switch after main switch ON B+ OV Main switch OFF Step 4 - Inspection of brake switch 1. Disconnect the brake switch connector. 2. Check for continuity between terminals of the switch. Go to Step 7 B+ OV OV GND 1 Constant Pedal position Go to Step 6 OV I Repair wiring harness Terminal A B 1 I Main switch ON 9V 45UOTX-19 Go to Step 8 3. If not as specified, replace the brake switch. 4. If the switch is OK, repair the wiring harness (fuse - brake switch - control unit). Pedal released Pedal depressed M: Continuity 0 0 Gartner Banana

T CRUISE CONTROL SYSTEM ~~UOTX-195 3. If not as specified, replace the clutch switch. 4. If the switch is OK, repair the wiring harness (fuse - clutch switch - control unit). w B A CRUISE CONTROL UNIT I Step 5 - lnspection of clutch switch 1. Disconnect the clutch switch connector. 2. Check for continuity between terminals of the switch. I RESUMUACCEL I 0 I 0 I m: Continuity Step 6 - lnspection of cruise control switch 1. Remove the knee protector and disconnect the com- bination switch connector. 2. Check for continuity between terminals of the combina- tion switch connector. ./ 3. If not as specified, replace the cruise control switch. 4. If the switch is OK, repair the wiring harness (cruise con- trol switch - control unit). Pedal position Pedal released Pedal depressed Switch Step 7 - lnspection of stoplight switch 1. Disconnect the stoplight switch. 2. Check for continuity between terminals of the switch. W: Continuity Terminal Terminal A 0 SE Pedal position 3. If not as specified, replace the stoplight switch. 4. If the switch is OK, repair the wiring harness (cruise con- trol unit - stoplight switch). B 0 RE I E Terminal A B i Pedal released Pedal depressed m: Continuity 4 0 0 Gartner Banana