SECTION T MAZDA MX-5 1994 Workshop Manual

PLASTIC BODY PARTS 2. Weld damaged area For repair of a cracked area, melt the crack together a heat gun and a special attach- ment. - B' section Melt area with heat gun C - C' Attachment Section after melting For repair of a hole, degrease the area and apply aluminum tape on the reverse side of the damaged area. A - A' Section Degrease surface ~lumin;m tape 3. Melt the polypropylene welding rod with a heat gun and deposit it in the cracked area. B - B' C - C' Section Welding rod (Polypropylene) / - - (Polypropylene) Melt this area Note a) Heat the shaded area to melt it. b)Take care not to excessively melt the welding rod. If the part is welded with the welding rod melted like jelly, the welding strength will be lowered. c) Hold the heat gun 10-20mm (0.39-0.79 in) away from the part that will be welded. d)Do not move the welding rod until the welded part cools. A - A' Section Welding rod (Polypropylene) Welding rod (Polypropylene) / I TOP view Tape Gartner Banana

-pp - - ------ - - - - - - -~ I LAYOUT OF CONTENTS I DISPOSITION 7YPOGRAPHIOUE DE CONTENU I nlSPOSlClON DEL CONTENIDO / ANORDNUNG DES 1Nt1ALTS U.S.A. Catalog No. AU-NA04-03 a The followrng IS il tvpical exornplc of the layout of contents on Mazda m~crofrctlr :)arts ca1aIog Voicr trn cxe:nple typlquc de la disposition typc!yraphique de contenu clar~s les m:crofrctles de catalogue des pieces de Mazda El slgulentc es trn qeinplo ripico de la disposition dcl conten~rlo crl una microfrcha del catalogo de rur)ur!stos dt: Mazda. Folgcndos ist ein typlsct~es Ueispie! der Inhaltsariordnuny des t\'razcia.~41krof1~tie~Teiiekataloys. 0 Remark : Tho nems listed under@ nave been deletod from each fiche since Dec. '93 @ Lsywt of contents Disposition Typo 0 graphique de Contcnu Disposicibn del conten~do Anordnung Per I~ilidlr: r'ictorial lndex Index p3r Schdmas lndicc: Grdfico lllu~trisrler lndex Illustration & Text Il.ustrst~ons e* Texrrr . \lurtrt..ibn y 7'thtc Abbildung und Te:r @ . Master Section No. lndex . Indc

SECT ION NAME INDEX (my) - LO a NO * - ... - a 2-C03 2-E03 2-H03 2-403 2-KO3 2-1.03 2-CO4 2-E04 2-H04 2-104 2- JOG ?-KO4 2-M04 ?-NO4 9-CO4 ?-LO5 2-8 0% ?-KO5 ?-NO!, 7-CO6 ?*C47 i?-107 ?*f-d7 ?-GO I ?- 109 ,!-LO I Z-catj il- t. 0 a 2 .. f' fl g4 ?-GO9 ;,. JO9 ?-MQY ? il'j ? CII --- - - SEC .#I ---..- 0900 5000 5910 8030 5100 5103 $105 5110 5120 5170 5180 5230 5260 5310 5520 5539 5340 5370 5580 53 YO 5500 5570 55.10 5!>40 5560 55 "0 5588 5 IOU 5790 '; 19'. 5flOti !,bSB !J n c* u LlbIJ . ---..- - - --- SECfION NAME -----.- ------------------ ..--- KEY SETS FRONT BUNPER REAR EUHPER WINDOW HOULDING L COWL GRILLES HEAD LANPS HEAD LAHP RE T RACY ORS FRONT CONBINITION Lanes REAR COHBINATIOH LAHPS L ALENSE LAHPS BRNAMM3S REAR FIWISWER BONNET TRUNK LIB FWDNT PANELS FEIiDER P WHEEL APRON PANELS 3PCU L COWL PANELS SiUE PANELS {'!.OUR PANELS, FLCOR AYTACWHEHTS (HDCC GOVEAS 1 FLOOR AVYACHHEHTS DASHEOARD EOU IPMENI 5 nf VCR NttUD SPEEDOM TCW CADI.[; nt 1 ER CONPONE ws DASHBOAKU 6 WI LATLb PAKl S COHSOLC. VLUTILATOSI St.AI'S %CAI IC'ITS AIR OhC FblOlil li00k'$ F WLlh 'l !WOH Wt't:NAN I TUUHI 1)ouu IHlnS 1 WELAICL, PAW 1s - SEC * N( -----a 6110 6115 6 120 6130 6160 6190 6300 6330 6600 6610 661 1 6638 6635 6640 6600 6662 670U &7C 1 6707 6703 6784 6 ?i!U 6720 1 6730 6 760 ba20 6140 ~uen tB1U bVQU SECTION NAHE HEATER UNIT COMPONENTS HEATER CONTROLS COMPONENTS HEATER BL OWER COHPONENT S AIR CONDITIONER COMPRESSOR COHFONENTS (AIR CON DIT JlrNEiO COOLING UI\'TS (AIR COHDITIOHEW) WINDOW GLASSES SUNROOF SWITCHES C RFtAVS (ENGINE) DASHBOARD SWlTCHES COHBINATIOM SWITCH RELAYS L UNIT (BODY) DOOR SWITCH & HDRWS AUTO CRUISE CONTROL SYSTEH AUDIO SYSTEMS (RADIO & TAPE W. CK 1 AUDIO SYSTFffS (ANTENNA 6 SPEAK El?) NIP t He HARNESSES(FRON1 L REAR ) WlW iNG HARNESS CL.AHPS UtHaSH1EL.D W4SHER ANT1 LJCI BRAKE SYSTEH) WIHDSHIELU WASHER (AH71 LOCK BRAKE SYSTEM) UINUSHIELD WIPERS FRONT hEAD$Y TWIN & PIMY TRl n s FLOOR HATS L PAW QUARTER WINDOW L VRIHS LA I L Olr HI).. AUHAOd* I1 3 Gartner Banana

Catalog No. AU-NA04-03 1185 Maze. h>ow Cwporarwn I LAYOUT OF CONTENTS / DlSPOSlTlON TYPOGRAPHIQUE DE CONTENU / F)ISPOSICIO?J DEL CONTENIDO / ANORDNUNG DES INHALTS 0 The following 1s a typical example of the lavout of coptents 011 Mazda microfictlt Darts catalog Volci un cxcmplc tvplque dc la disposition t~poglaplrique de contenu dans les rn~crofiches de catalogue des p~eces de Mazda. u El slyuicnte es un e~emplo liplco de la d~spos~c~ofl del conrcn~do en una m~crof~cha dei catalog0 de - repuestos clc Mazda. Folgendes i3 ein tyoisches Beispiel der lnhalt~nordnung des tdazda-Mikrofiche-Te~lekatslogs. Remark : The aerns l~stec under@ have been deld from each fche since Dec. '53 @ Layout ai antenu @ Pictorial Index @ .Master Section No. Index Dimtion Type Index par Wthnas Index f, 'i Nl~dros des graphiquc de Contenu Indice Grdfico Sections Totale Disporicibn del conten~do . I,lustrioner Indice del Niimero de Id Anordnung der Inhalts Seieccibn Mabtra 'iaupta&xhnitssnummer- lndex @} . lllvstrat~on & Text @ -I1w No Index Ilhr~:rilt~ons et Tertes :nd~x des Nurn6ros de: Ilurtrrci,jn y Texto Piker les Cobnncs . Abbildung wrd Text lndlce dal No de Pleza " .,it FJ-..Index G) . Alphabetical Index (8) . Model Idtr,t~fiurron (3 . Vehicle ldent~fication Ir~dex AIphaMr~qur Idznbf cation der ModPles System Irldice AlfaMti~u, Id?r~tifiacibn del Hodelo Syst&ma d'ldentif ication de . Alphnbctischer Index Vdhicule - Modell-Kennzeidinung . Sstcmw & Identifutron de Vehicn~lo Fahrzeug Idenl~f~la!~ocs tysteln Gartner Banana

SECT I ON NAHE iNDf X (ENGINE) -8-, -- SECTION NAHE 1.O.NO SEC.NO SECTION NANE ! I 1 -KO3 1100 PISTON,CRAWKS#AFT & FI-YWIIEEL I I-NOS 1200 VALVE SYSTEH l-BBG 1300 IHLE l MhH1FOLl) 1-EO4 ,1310 ~EXIIAUGT HAHIFCLD 1-FOG 1320 jFUEL SYSYEH 1 LO^ 132% /FUEL. DISIRIBUlOfl 1350 AIR CLEANER I364 IHROT :t.E BOUV 1370 /iiHIssIoH CoHTRoL. sYsTEH ( 1tiLET fiiDk) 1-NO4 1600 OIL PUMP L FILTER 1-DO5 1500 COOL IHG SYSTCn I 1-*605 1580 BRACKET ,PULLEY & 8El.T I I 1-CO6 1600 CLUTCH .)ISC L COVER (MANUAL) ! f -LO6 171 ' /TRANSHI SSION GEP"SiFIAtdI1AI.) I 1 - JOfs 1 720 1 CHANGE PONY WOL. SI STEM ( MANUAL I 1 1 ! 1 -no6 , l!;n0 '.ftiGl~t! FLECTRICAL. bYSlfM I i-CPT 1630 ALTffttdATOH 1 -to7 1tldtO STAR'IE)! I (I41 1-GO? IWO A ISIARTCH I (AT) 1-10? 18)!,0 BATltRY j i 1 -JOT 1YIU TUQOUL CUNVEHTCR,Ulr. PUMP L tb! I PING?, (AUTOHATlC) i I 1 -no 1 l192o IT~~A#SMIS!;ION CASE 8 MAJN i-(jN'f)l i I I I OL sYs.rLn ( AUTORAT IC I i.ton 1~2s !cmrucu VALVE truronrrlc) I I .Hot) IlqLo 'c1u1chcl: ti t*LAwImv CtAMs 1 IlUHAl lC) I 1 IIOY 1 VG'1 ' LOVt RIiUI(, LOW L RE Vf. qsE fmiStlj# I I lAUiO#ATlG> i 1 0 , 1 UAUUAt L lNb.ASt SYSlt M (AU13NA7 i ! i iL' i ! I I ! i ' ' I; Ub tau- AU~SALI. 0 5 UA'fk. 199'1-04 Gartner Banana

SEC1 ION NAME INDEX (CHASSIS) -- SECTION HAKE SECTION NAME I-El 1 2660 REAR AXLE (N/O ANTI LOCK BRAKE SYSTEM) 1-Ftl 2610 WEAR BRAKE )IC.CHANISHS 1-G15 4340 A BRAKE WASTER CVl-XNUER L POWER l-Hfl 2710 REAR DIFFERENTIALS BRAKE !NORMAL DIFF.1 t ANT f LOCK BRAKE SYSTEM) I-L11 2710 k REAR DIFFERENTIALS 1-115 4360 BRAKE PIPINGS (t In1 TED SLIP DIFF. CW/O ANTI LOCK BRAKE SVSTEN) 1-C12 2800 REAR SUSPENSIOId HECHANISHS 1-K15 4360 A BRAKE PIPINGS (ANTI LOCK BRAKE SVSTEH) I-Dl2 ZICl REAR SPRING & DAMPER i-~i5 4370 AHTILOCK BRAKE swen !-El2 2810 REAR STABILIZER 1-C16 6400 PARkING BRAKE SVSTEH l-FlZ 2630 REAR LOWER ARllS L Sll8 FRAHE I-El6 4500 FUEL PIPINGS 1-1117 3200 STEERING WIIEF.1. 1-616 4600 CHANGE CDNTRtiL SVSTEH 1-11> 3210 STEERINL;COLU#H& SHAFTS (AT) 1-J12 3220 STEERING GfGR (W/O POWER STEERING) 1-C13 5240 POWER STEERING SYSTEM I-.L;lJ 3300 FRONT AXLE (Y/O AHTI LOCK LPAKE SYSTEM) l-f,';3 3306 A FRONT AXLE. (ANT 1 l OCK BRAKE SYSTCN) 1-61 3 3310 FftC'JI BRAKE WECHAHISHS I-1115 3600 FROHT SUSPENSION MECHAYlSHS .-..---- I A I I !lL. HI1 . ALIHAJh 'I 3 PAIC. 1985-04 Gartner Banana

SECTION NAME KEY SETS FRONT BUHPER REAR SUNPER WINDOW rlOULBIHG L COWL GRILLES HEAD LAMPS IIEAD LAHP RE 1 RACTORS FRONT COHBINATION LAWS REAR CUHBlNATIOH LAHPS L ICE HOE LAWS ORNhHENTS REAR F f Hf Ci+CR BONNET TRUNK 110 f RWT PANEL S FLHOEW & WHfkL APWOt4 P4NkL!$ LUSH & COWL PANELS SIDE PANELS FLOOR PANELS F LOOR ATTACHHENTS (HOLE COVERS ) HkTER HOOD SCf 600NC TCH CAB1.k RC 1 ER COMPONENTS SECTION nAnE ---------_L---_-----__________L_______I__________________L_______I__________________L_______I________-__________L_______I__________________L_______I__________________L_______I________ HEAI'ER Wit COMPONENTS HEATER CONTROLS COHPONENf S HEATER BLOWER COWPONENTS AIR CONBlTXOMR COHPRESSOR COHPONENTS (AIR CDh DITIONER) COOLING UNIT (AIR CO#DlTZONERI WINDOW GLASSES SUNRtOF SWiTCMES L RELAvC (ENGINE) DASMIOAWD SWITCHES CO~bfNAI~OH SWlfCiI RELAYS L UNIT i8OBV) DOOR SWITCH L HORNS AUTO CRUISE CONTROL C't SIGH AUDIO SYSTEHS (ANTENNA C WEAK ER MIWBSH2El.D YASHCK (U/U ANTI LUCI MAKC SYSICI) 7250 QUARTER WINCOW L TRIHS Gartner Banana

U.S.A. - - : t OI5 Mmda Motor Corpofatbon LAYOUT OF CONTENTS / CISPOSITION TYPBGRAPHIQUE DE CONTENU / IXSPOSICION DEL CONTENIDO / ANORDNUNG DES INHALTS The followmg is a tv~~ical example of the lavout of contents on Mazda rnicrofictw 1)arts catalog. Voici un cxemple typ~q:re de la dispos~tion typographique de contenc: dam Ies mtcrofiches de catalogue des pieces de Ibtarda. E; sigtiiente es un ejemplo tipico de la disposition del conlen~do en cna rn~crof~ct~a del catalogo dt? repuestos de Mazda. Folgendes ist ein typisches Beispiel der lnhaltsanordnung des Mazda.Mikrofiche.Terlekatalogs. aenurk : The ilems listed under@ have Seen deleled from each ltche since Dec. '93 @ byout of contents @ Pictorial Index @) .Master Section No. Index - Cisporitio~r Typa lndtx par %hemas Index de~ Nudros des graphique de Contenu Indice Gr6f im Sections Totalt Dispocici6n del conrentdo . - India4 del Nirmcro de la Ar~ordnung des Inhalts Scccibn MaCItrr . Haupsibschnitssnummer. Index @b No. Indeyy/ @ - Illustration & Text @ . Pan No Index the lumn Illustrations ct Terrer Index des Numtros des Ilustrrci6n y Texto hkzs Abbildung und TCK! Indtce dcl No de Pieza I nd - Teilc~Nr.~lndex c7) .Alphabetical Index @ Model Ident~ficatlw @ . Vrhtcle Ident~f~cattan - Index AlphaMttque ' Identifc oq det Mod&;es System lrrdice A!frMtm Ickntifiwibn dal Modclo Systhe d'ldentif teatton de VChiculu . Alphjbetischrr Index ' M&ll-Kennzeicttnung . Sirtenla de Identificmon de Vehiculo . F~hrreuqldenttfikat~ons system Gartner Banana

SECT I ON NAME INDEX (CHASSIS) SECTION NAHE LO.NO SEC.Na .---------------------------- ----- ------ REAR PROPELLER SHAFT 1-C15 4300A tt REAR DRIVE SHAFT REAR AXLE SEAR BRAKE MECHANISMS REAR DIFFERENTIALS (NORMAL DIFF . 1-Ll1 2710 A REAR DIFFERENTIALS I I (LIMITED SLIP DIu. 1 1-C12 12800 1 REAR SUSPENSION MECHANISMS 1 1-~15 1 4360 A REAR SPRING 6 DAMPER REAR STABILIZER REAR LOWER ARMS & SUB FRAME STEERING WHEEL STEERING COLUMN & SHAFTS STEERING GEAR (W/O POWER STEERING) STEERING GEAR (W/ POWER STEERING) POWER STEERING SYSTEH FRONT AXLE (W/O ANTI LOCK BRAKE SYSTEM) FRONT AXLE (ANTI LOCK BRAKE SYSTEM) FRONT BRAKE MECHANISMS FRONT SUSPENSION MECHANISMS FRONT SPRING d DAMPER CROSSMEMBER Jl STABILIZER TIRES 8 JACK ENGINE t T/MISS13N HOUNTINGS EXHAUST SYSTEU CLUTCH RELEASE L MASTER CYLIND ERS (MANUAL TRANSHISSION) CLUTCH PIPINGS (MANUAL TRANSHI SSION) ACCELERATOR CONTROL SYSTEM FUEL TANK FlIFI. L ID OPENER CLUTCH & BRAKE PEDALS (MANUAL TRANSHISSION) SECTION NAME I ~0.~0 ---------------------------- ----- BRAKE PEDALS (AUTOHATIC TRANS# ISSIOH) 1 BRAKF MASTER CYLINDER L POWER BRAKE (W/O ANTI LOCK BRAKE SYSTEM) 1 BRAKE MASTER CYLINDER & POWER BRAKE (ANTI LOCK BRAKE SYSTEH) BRAKE PIPINGS (V/O ANTI LOCK BRAKE SYSTEM) I BRAKE PIPINGS (ANTI LOCK BRAKE SYSTEM) ANTILOCK BRAKE SYSTEM PARKING BRAKE SYSTEM FUEL PIPINGS CAI L OG-YO- AIJNAOG- 05 DATE. 1995-04 Gartner Banana

VEWICLE IDENTIFICATION SYSTEM FOR MX-5 MIATA SERIES (.i994) VIN (= Vehicle Identification Number) for MX-5 MIATA series (1994 Year Model) consists of WMI(= World N,anuf:lcturer Identifier), VDS(= VehlCle Description Section) and VIS(= Vehicls lderitification Section). VDS consisting of six alphanumeric characters denotes the 'MODEL SERIES". VIS consisting of ell%lt alphanumeric characters denotes the serial unit number of vehicle and is sequentially numbered within each VUS. ~iscellaneous ibnllficalbn code (1 =All seats manual belts + Driver's seat air bag, 3=All seats manual bolt.. + Front wts ah b8g) .- Body style code (35=2 door) Car line code (NA=MX.5 MIATA wries ) ---- World manufacturer tdentifier (Al! Mazda passenger cars undw 1J.S.A. h Canada spe?ciflcations are idenUfied by JM1) * Chock dtg11 is tncludod ao a VIN secmry foarure to permit law o:,forcom~nf vonficatlon of tho aulhentrc~ty of a suspected tllegal VIN pota. This S~ngle dlyit nurrlbor 1 abtmined. bawd l~pon a cotnplor rnalht,matrcal formula whrch 16 applied lo etch votdc10'~ VI!N ,. -+nr LOCA'IION OF VIN PLATE The plate is a:lached to the top Mge of the dash pand under the bonnet(englrte hood), refer to the IUuntratlon shown light (Notel If Lhe VIN(Chassis) reference nunibor In the PCM{Parts Catalog Mc~oticho) appeal od as: NA3 a r r - 5OOOOl , ... th.9 vehicle's VIN wccrkl be e.g. JMlNA351 * HOWUOOl Gartner Banana