battery MAZDA MX-5 1994 Workshop Manual

AUDIO T Symptom: Speaker(s) do not operate (Without headrest speakers.) I L/ Possible cause Antitheft system activated Damaged audio unit Open circuit in wiring harness Poor connection of connector Damaged speaker Step 1 Check if the antitheft system has been activated. Turn the ignition switch to ACC and note the display. - - - Display CODE flashes Step 2 1. Remove the audio unit. (Refer to page T-145.) 2. Check the connections of the ground wire and the short plug. 3. If a connection is poor or loose, repair or replace it. 4. If the connections are OK, go to Step 3. Action Deactive antitheft system (page T-120) and go to step 2 Err flashes Clock No indication Step 3 1. Turn the ignition switch to ACC. 2. Measure the voltage at the following terminal-wires of the audio unit connector. B+: Battery positive voltage Have audio unit changed at a Panasonic service company Go to Step 4 Go to Ste~ 2 Terminal I Voltage I Action I B+ I Check C (UR) terminal 1 I 1, - I B+ I Redace audio unit I 1- Check ROOM 10A fuse (UR) I Other 1 If ROOM 10A fuse is OK, repair wiring harness 1 . . Check CIGAR 15A fuse If CIGAR 15A fuse is OK, repair wiring harness (CIGAR 15A fuse - Audio unit) A I I (ROOM 10A fuse - Audio unit) - I I Other Gartner Banana

T AUDIO Step 3 1. Turn the ignition switch to ACC. 2. Measure the voltage at the following terminal-wires of the audio unit connector. d B+: Battery positive voltage Action 1 rerminal Voltage + Check C (UR) terminal I Check CIGAR 15A fuse If CIGAR 15A fuse is OK, repair wiring harness (CIGAR 15A fuse - Audio unit) I A (uB) I Other If ROOM 10A fuse is OK, repair wiring harness (ROOM 10A fuse - Audio unit) Step 4 Locate the faulty speaker(s) by using the headrest speaker volume, and balance control. 1. Turn the ignition switch to ACC. 2. Play a prerecorded tape, and set the volume to the ten- ter position. .- 3. Set the head restraint speaker volume, and balance controls as shown in Table 2. Check operation of each speaker. 4. From results of Table 2 testing, go to the next step. I BALANCE CONTROL 45UOTX-246 Table 2 Judgement I Next Step I Speaker Left door I Left I Min Head restraint Speaker Ispeaker volume / operates Left door speaker circuit OK - Left door speaker circuit faultv 1 Step 5 Right door speaker circuit OK - Rinht door weaker circuit faultv Ste~ 5 (driver seat) faultv Step 8 Right door Left headrest (Driver seat) ---- Right headrest speaker circuit - (driver seat) OK Right headrest speaker circuit (driver seat) faultv Step 8 Right - Right headrest (Driver seat) Left headrest speaker circuit Left headrest (Passenger seat) Min Max - Max Yes No Yes No Right headrest (Passenger seat) Max 1 Max Yes I (passenger seat) OK I Right headrest speaker circuit bassenaer seat) faultv Gartner Banana

AUDIO I Symptom: No sound can be heard I Possible cause Burnt CIGAR fuse Burnt ROOM fuse Damaged audio unit ROOM 1 OA 35UOTX-077 Open circuit in wiring harness Poor connection of connector Damaged DIN cord Step 1 Check the CIGAR 15A fuse and ROOM 1 OA fuse in the fuse block. I Fuse 1 Action I Step 2 1. Remove the audio unit. (Refer to page T-145.) 2. Check the connectors and the DIN cord of the audio unit. 3. If a connection is poor or loose, repair or replace it. 4. If the connectors are OK, go to Step 3. Burnt OK Step 3 1. Turn the ignition switch to ACC position. 2. Measure voltage at terminals A (UB) and C (UR) of the AM-FM radio unit connector (1 2-pin). Replace fuse after checking and repairing wiring harness Go to Step 2 B+: Battery positive voltage Terminal 1 Voltfe Action Measure terminal C (VR) voltage Repair wiring harness (CIGAR fuse - AMeFM radio unit) Go to Step 4 Repair wiring harness (ROOM fuse - AM-FM radio unit) 1 Step 4 1. Check for continuity between body of the AM-FM radio unit and ground. I No Repair wiring harness (AM-FM radio unit - GND) 1 Continuity Yes Action Replace audio unit Gartner Banana

T AUDIO Step 14 1. Turn the ignition switch to ACC. 2. Measure the voltage at terminal C (UB) of the auto level controller connector (&pin). .J B+: Battery positive voltage I voltage Action Step 15 1. Disconnect the auto level controller DIN cord (&pin). 2. Measure the voltage at terminal 2 of the DIN cord. B+ Other Go to Step 15 Repair wiring harness CIGAR fuse - Auto level controller B+: Battery positive voltage Step 16 1. Check for continuity between the auto level controller connector (&pin) and the headrest speaker and body- sonic connector (&pin). Voltage B+ Other Action Go to Step 16 Replace AMFM radio unit 2. If correct, replace the auto level controller. 3. If not as specified, repair the wiring. I Speaker Right headrest Left headrest ALC I 'peaker connector connector H (VW) 8-pin +t C (LMI) 6-pin B (UO) &pin ++ D (LO) 6-pin F (RIL) &pin o B (RIL) Gpin A (W) &pin o A (W) 6-pin continuity Yes Yes Yes Yes .- / Gartner Banana

AUDIO T Symptom: Bodysonic will not play Possible cause Damaged bodysonic Damaged audio unit Damaged DIN cord Open or short circuit in wiring harness Poor connection of connector Open or short circuit in DIN cord 45UOTX-269 Step 1 1. Remove the audio unit. (Refer to page T-145.) 2. Make sure the audio unit connector and DIN cord are properly connected. 3. If the connections are OK, go to Step 2. 4. If a connection is poor, repair it. Step 2 1. TI~ the ignition switch to ACC. .. .-... 2. Measure fhe voltage at terminal C (UB) of the auto level controller connector (8-pin). B+: Battery positive voltage Step 3 1. Disconnect the auto level controller DIN cord (6-pin). Voltage B+ Other 2. Measure the voltage at terminal 2 of the DIN cord. Action Go to Ste~ 3 J Repair wiring harness (CIGAR fuse - Auto level controller) B+: Batterv ~ositlve voltage I Other I Replace AMaFM radio unit . . - Step 4 1. Make sure headrest speaker and bodysonic connectors are properly connected. 2. If the connections are OK, go to Step 5. 3. If a connection is poor, repair it. Voltage B+ Action Go to Stea 4 Gartner Banana

AUDIO Inspection c Fuse ness. ml JHFDB If the antenna fails to raise or lower, make the following checks: 1. Check the antenna fuse (10A). 2. Replace fuse after checking and repairing wiring har- Power antenna 1. Check for continuity between the terminals of the power antenna relay. If there is no continuity, replace the relay. Terminal I M: Continuity 2. If the antenna does not function even though there is continuity, the problem may be either in the wiring har- ness or in the audio component assembly. 3. Apply battery positive voltage to the terminals and check the operation. I I A 1 B 1 DOWN I Function of antenna UP Battery Pos. D Neg. A Gartner Banana

AUDIO CONNECTOR TERMINAL SPECIFICATIONS Type 1 Component I Connector audio unit Terminal A: Headrest speaker left F : Headrest speaker right $ B: Headrest speaker left H: Headrest speaker right C: NC I : NC D: NC J: NC 4: ACC H: NC B: NC J: NC C: B+ K: Door speaker left $ D: NC L : Door speaker left 0 E : TNS (for illumination M: Door speaker right $ light) N: Door speaker right 0 F: NC 1 : Left signal 8 : B+ 2 : Left signal 9 : Amp control signal 3 : Right signal 10: NC 4 : Right signal 11 : NC 5 : Signal ground 12: NC 6 : Illumination signal 13: NC 7 : ACC E : Shield earth 1 : Left signal 8: B+ 2 : Left signal 9 : Amp control signal 3 : Right signal 10: NC 4 : Right signal 11 : NC 5 : Signal ground 12: NC 6 : Illumination signal 13: NC 7: ACC E : Shield earth B+: Battery positive voltage - - - - - 45UOTX-277 Bt: Battery positive voltage .-I Component Audio unit Connector I Terminal A: ACC H: N.C. B: System mute J : N.C. C: B+ K : Door speaker left $ D: ANTSW L : Door speaker left 9 E: TNS M: Door speaker right @ F : Illumi (OUT) N: Door speaker right 9 A: Speaker left @ F : Speaker right $ B: Speaker left 9 H: Speaker right 9 C: N.C. I : N.C. D: N.C. J : N.C. 1 : Output right 5 : Output left 2 : +I 3.2V Control Power 6: GND 3 : Output left E : Shield earth 4 : Output right Gartner Banana

SRS AIR BAG SYSTEM T COMPONENT DESCRIPTION Component Air bag module Function Air bag system warning light Deploys air bag when current flows to integrated igniter Light illuminates or flashes if malfunction occurs in air bag system I EE with S-sensor, completes Circuit Clock spring I Ensures uninterrupted electrical connec- tion to air bag module while allowing turning of steering wheel Activated(closed) when crash impact de- Crash sensor Diagnostic module to infktor Activated(closed) when crash impact de- S-sensor 1 Monitors com~onents and harnesses in tected Acting with D-sensor, completes circuit to inflator Remark Located in instrument cluster Location: Driver side . . . . . . . . in steering wheel hub Passenger side . . . above the glove compartment Part of combination switch Located in front part of vehicle(left, right, and center) Located behind heater unit in passenger compartment Contains back-up battery air bag system Indicates system malfunction by flashing or illuminating air bag system warning light If warning light is bunt, sounds warning buzzer Detects short circuit between air bag module and ground or crash sensor rnal- function and melts system fuse to pre- vent unintended air bag deployment Gartner Banana

SRS AIR BAG SYSTEM SYSTEM DIAGRAM PASSENGER-SIDE S-SENSOR AIR BAG MODULE I IG1 B+ HORN RELAY CLOCK SPRING BACK-UP BATTERY I AIR BAG SYSTEM WARNING LIGHT SENSOR -7 System Operation During collision When either of the D-sensors and the S-sensor are activated (closed) simultaneously by shock of a colli- sion, the circuit to the inflator is completed. The inflator creates nitrogen gas and the air bag is deployed. The air bag vents the nitrogen gas from the vent hole on the back side of the bag to reduce shock to the driver and to allow easier exit from the vehicle. During normal condition and malfunction The diagnostic module constantly monitors the components and wiring of the air bag system for malfunc- tion, open circuits, and short circuits. .J If a malfunction is detected, the diagnostic module illuminates or flashes the warning light. In the case of a short circuit in the sensors or sensor harnesses, the diagnostic module activates the warning light and shuts down the system to prevent accidental deployment of the air bag. Gartner Banana

T SRS AIR BAG SYSTEM GENERALPROCEDURES Before Servicing 1. Deactivate the audio antitheft system, if installed. (Refer to page T-120.) 2. Disconnect the negative battery cable. 3. Remove the lower panel. 4. Disconnect the orange and blue clock spring connec- tors. 5. Remove the glove compartment. 6. Disconnect the orange and blue passenger-side air bag module connectors. I , 46UOTXd21 TROUBLESHOOTING Troubleshootinn Procedure The air bag diagnostic module has a self-diagnosis function that flashes or illuminates the AIR BAG sys- tem warning light to indicate trouble in the air bag system. The trouble can be determined by the warning light illumination or flashing pattern. If the light does not illuminate but the system still has trouble, a warn- ing buzzer will sound 5 cycles of 5 times each. . . Flowchart I START Troubleshoot warning light circuit Does AIR BAG system warning light illuminate for 4-8 secs and I I Yes t Refer to service code table and troubleshoot system Press horn switch while turning steering wheel. Does horn sound? I I I Yes Reconnect connectors Are air bag module and horn switch connectors properly con- nected to clock spring connec- tor? Yes I I I I Troubleshooting horn circuit - Gartner Banana