lock MAZDA MX-5 1994 Workshop Manual

s DOOR FENDER PANEL I DOOR PANEL 5 2 1.0 (0.2 rt 0.04) SEC. A-A mm (in} 05UOSX-o( Adjustment Door lock striker 1. Verify that the door can be closed easily and whether there is any looseness. If there is a problem, loosen the striker mounting screws and adjust by moving the striker vertically. 2. Verify the rear offset of the door to the body. If there is a problem, adjust by moving the door lock striker vertically. Tightening torque: 18-26 N.m (1 .&2.7 kgf.m, 14--19 ftlbf) Door Loosen the hinge bolts and adjust as shown in the figure. Tighten the bolts to the specified torque. Tightening torque: 22-30 N.m (2.2-3.1 kgf-m, 16-22 ftlbf) Door wedge Verify the alignment of door wedge and dovetail. If there is a problem, adjust by moving the door wedge vertically. Tightening torque 4.3-6.2 N-m (43-63 kgf.cm, 37.3-54.7 in.lbf) Gartner Banana

DOOR LOCK AND OPENER s DOOR LOCK AND OPENER COMPONENTS Removal 1 lnstallation 1. Raise the door glass fully. 2. Disconnect the negative battery cable. Note Remove the door screen carefully so that it may be reused. 3. Remove in the order shown in the figure, referring Removal Note. 4. Install in the reverse order of removal, referring Installation Note. 1. Regulator handle 5. Inner handle Removal Note ............. page S-10 6. Sealing pad Installation Note ........... page S-10 7. Door screen - 2. Inner handle cover 8. Door lock assembly 3. Pull handle 9. Outer handle 4. Door trim 10. Key cylinder Removal Note ............. page S-61 Gartner Banana

s TRUNK LID LOCK AND OPENER TRUNK LID LOCK AND OPENER COMPONENTS Removal / Installation 1. Remove in the order shown in the figure. 2. Install in the reverse order of removal. Rear console 6. Rear combination light .................... Removal 1 Installation ....... page S-56 Removal Section T Opener lever 7. Rear finisher ............. Opener cable Removal Note page S-28 4. Trunk end trim 8. Key cylinder 5. Trunk lid lock assembly 9. Striker ..................... Adjustment below Adjustment Trunk lid lock assembly Verify that the trunk lid can be closed easily and that there is no looseness. If necessary, loosen the lock assembly mounting bolts and adjust the lock assembly. Gartner Banana

POWER WINDOW SYSTEM TROUBLESHOOTING Circuit Diagram MAIN FUSE BLOCK e (EI /I \ IX-021 OFF SWITCH FUSE BLOCK K POWER WINDOW SWITCH CLOSE OPEN POWER WINDOWS POWER WINOOW REGULATORS l., -03 POWER WINDOW REGULATOR RH(OR2) -01 POWER WINDOW SWITCH(1) K-02 POWER WiNCOW REGULATO2 LH (ORI) Gartner Banana

WINDSHIELD WIPER AND WASHER S WINDSHIELD WIPER AND WASHER TROUBLESHOOTING i/ Circuit Diagram WINDSHIELD WIPER & WASHER MAIN FUSE BLOCK MAIN BOA FUSE BLOCK // WIPER \ & 20A IGNITION SWITCH WINDSHIELD WIPER AND WASHER SWITCH i WIPER SWITCH --------------------- o -I MIST o OFF HIGH o o LOW INT I I I - MOTOR - I I I WINDSHIELO WIPER MOTOR ( ( I -01 WINDSHIELD WASHER MOTOR (F) IITHOUT ABS - ----- 'ITH ABS 1-02 WINDSHIELO WIPER MOTOR (F) 1-03 WINDSHIELD WTPER AND WASHER SWITCH(F) Gartner Banana

REAR WINDOW s PUL PROTECTOR Removal Note Rear window 1. Remove the rear package trim. 2. Remove the set plates. 3. Unzip th fully. e rear window, and lower the convertible top 4. Remove the beltline covers. 5. Remove the beltline protectors. 6. Remove the rain rail mounting fasteners from the body. 7. Leave the top latch assemblies in the unlocked position. Raise the convertible top completely. 8. Remove the rain rail from the studs. 9. Remove the rivets from the link assembly with a drill. Drill size: @4.0mm ($0.16 in) 10. Remove the rain rail from the body. Gartner Banana

REAR WINDOW s OUTER RAIN RAIL 9 , BELTLINE COVER PROTECTOR 5. lnstall the zipper stops to the rear window and the top fabric. 6. Affix the rear window to the top fabric with the Velcro. 7. Mount the outer rain rail to the studs. 8. Mount the top fabric to the studs. 9. Mount the rear window to the studs. 10. Mount the inner rain rail to the studs. 11. Loosely install the set plates beginning at the left side. 12. Unzip the rear window, and lower the convertible top fully. 13. lnstall the rain rail with the fasteners. 14. lnstall the beltline protectors. 15. lnstall the beltline cover. 16. Raise the convertible top completely, and lock the top latch assemblies. 17. Zip the rear window into place. 18. Tighten the set plate mounting nuts. Tightening torque: 8.Q-11.7 N.m (90-1 20 kgfem, 79-1 04 ft-lbf) 19. Rivet the top fabric to the link assembly. 20. lnstall the rear package trim. 21. If there is any sagging of the top fabric, remove the pull tab and realign the zipper. Gartner Banana

DASHBOARD AND CONSOLE DASHBOARD AND CONSOLE COMPONENTS Removal l Installation 1. Disconnect the negative battery cable. Warning Handling the air bag module improperly can accidently deploy the air bag, which may seri- ously injure you. Read SERVICE WARNINGS, section T, before handling the air bag module. 2. Remove in the order shown in the figure, referring to Removal Note. To remove the dashboard, remove the control wires of the heater unit and blower unit. 3. Install in the reverse order of removal. 1. Ashtray 2. Change lever knob 3. Rear console assembly a. Back plate b. Shift lever boot 7. Speedometer cable 8. Instrument cluster 9. Center louver Removal Note ............. page S-57 10. Center an el assemblv c. Power window switch Removal Note ............. page S-58 d. Cover (Without power window) 1 1. Glove box assembly e. Console lock assembly 12. Passenger-side airbag module (if equipped) 4. Center lower panel assembly Removal 1 Installation ......... section T Removal Note ............. page S-57 13. Hood release knob -1 5. Steering shaft 14. Center hole cover 6. Meter hood assembly 15. Side cover Removal Note ............. page $57 16. Dashboard Gartner Banana

s SEAT BELT SEAT BELT lnspection ELF? 1. Verify that the belt can be pulled out smoothly, and that d it moves smoothly when worn. 2. Verify that the retractor locks when the belt is quickly pulled. 3. Remove the retractor. 4. Hold the retractor as it would be installed. 5. Slowly incline the retractor while pulling out the belt. 6. Verify that the retractor locks at approximately 30 degrees inclination. Webbing Inspect the webbing for scars, tears, and wear and for deformation of the fittings. BUCKLE SWITCH lnspection 1. Disconnect the seat belt buckle switch connector. 2. Check for continuity between the switch terminals. I Unbuckled I Yes I Seat belt Buckled 3. If continuity is not as specified, replace the switch. Continuity No d Gartner Banana

s CONVERTIBLE TOP PUL BRACKET Removal Note Convertible top 1. Unlock the top latch assemblies. 2. Unzip the rear window, and lower the convertible top \- ' fully. Installation Note Convertible top 1. Insert the rain rail into the beltline molding lip, and mount it over the studs. 2. Align and install the link bracket over the studs with no clearance between the studs and the bracket. 3. Tighten the bolts to the specified torque. Tightening torque: lS--2S N.m (1.9--2.6 kgf.m, l5--18 ftlbf) Gartner Banana