lock MAZDA MX-5 1994 Workshop Manual
[x] Cancel search | Manufacturer: MAZDA, Model Year: 1994, Model line: MX-5, Model: MAZDA MX-5 1994Pages: 1708, PDF Size: 82.34 MB
Page 863 of 1708

T SWITCH IGNITION SWITCH Replacement 1. Disconnect the negative battery cable. 2. Remove the column covers. 3. Remove the screw and the ignition switch. 4. Install in the reverse order of removal. Inspection 1. Check for continuity between terminals of the switch. ACC 82 IG1 45UOTX-OX I Terminal 1 Position I B1 1 82 1 ACC I IG1 I IG2 I ST LOCK M: Continuity 2. If not as specified, replace the combination switch. Gartner Banana
Page 864 of 1708

SWITCH T COMBINATION SWITCH Removal 1 Installation 1. Disconnect the negative battery cable. - 2. Remove as shown in the figure. 3. Install in the reverse order of removal. Before installing the steering wheel, reset the clock spring connec- tor. COLUMN COVER TURN CLOCKWIS RETURN 2.75 TURNS - STEERING WHEEL / AIR BAG MODULE Clock spring connector adjustment 1. Set the front wheels straight ahead. 2. Turn the clock spring connector clockwise until it stops. Caution Do not force the front wheels straight ahead. 3. Return the connector 2.75 turns. 4. Align the marks on the clock spring connector and the outer housing. Gartner Banana
Page 879 of 1708

T WARNING LIGHT AND SENDER UNIT WARNING LIGHT AND SENDER UNlT STRUCTURAL VIEW 1. Brake system warning light 2. Seat belt warning light 3. Air bag system warning light 4. Retractor indicator light 5. Alternator warning light 6. MIL (malfunction indicator light) 7. O/D OFF indicator light 8. Antilock brake system warning light 9. Washer level indicator light 10. Rear window defroster indicator light Reference Table Warning indicator light SRS air bag system Retractor indicator light Alternator MIL (malfunction indicator light) O/D OFF Antilock brake system Washer level 45UOTX-062 T-34 Reference page or section T-154 T- 48 section G section F section K section P T- 39 J Gartner Banana
Page 887 of 1708

T LIGHTING SYSTEM Description The headlight system consists of two halogen headlights mounted on retractable mechanisms, a head- light switch in the combination switch, and a retractor switch between the center ventilation outlets. When the headlight switch is rotated to the second position, the headlights are activated and the retract- able headlight actuator lift the headlights. If only the retractor switch is turned ON, the headlights will raise to the upright position, but all lights will be off. An emergency manual retractor knob is located on top of each retractable headlight actuator. 45UOTX-080 Troubleshooting A retractor indicator light is included in the instrument cluster. The indicator light illuminates when the re- tractable headlight actuator is operating and should go out when the headlights are fully raised or retracted. if the indicator light remains on, small objects, such as pebbles or pieces of ice, may lodged between the headlight and the vehicle body. Use the following procedure to correct this. Turn the ignition switch to OFF. Obtain the code number and deactivate the audio antitheft function. (Refer to page T-120.) Disconnect the negative battery cable or remove the RETRACTOR 30A fuse in the main fuse block. Raise or lower the headlight by turning the emergency retractor knob. Remove the obstruction. After verifying that the headlight switch and the retractor switch are off, reconnect the negative battery cable. Verify operation of the retractable headlight and the retractor indicator light. 45UOTX-095 --- Symptom: Headlights do not illuminate. HEAD 30A MAIN FUSE BLOCK Step 1 1. Check HEAD 30A fuse in the main fuse block. 2. If the fuse is burned, replace it. Check and repair the wir- ing harness, if necessary. 3. If the fuse is OK, go to Step 2. Gartner Banana
Page 891 of 1708

T LIGHTING SYSTEM I Symptom: Retractable headlight actuators do not operate (Both sides). I Activate the headlight switch and retractor switch and follow the approximate action. d Switch I Headlight switch ON / 'RECTOR Retractor rnotor(s) operate Retractor switch ON Step 1 1. Check RETRACTOR 30A and HEAD 30A fuses in the main fuse block. 2. If a fuse is burned, replace it. Check and repair the wire harness, if necessary. 3. If the fuses are OK, go to Step 2. Actlon Yes No Step 2 1. Disconnect the negative battery cable. 2. Retract the headlights fully by using the manual knobs. 3. Disconnect the retractable headlight actuator connec- tors. 4. Reconnect the negative battery cable. 5. Turn on the headlight switch and retractor switch. 6. Measure the voltage at the following terminal wires of the retractable headlight actuator connectors. Begin troubleshooting from Step 5 Next, turn ON retractor switch 45UOTX-087 Yes No B+: Batterv ~ositive voltage Begin troubleshooting from Step 4 Begin troubleshooting from Step 1 . . - Step 3 1. Disconnect the retractable headlight actuator connec- tors. 2. Check for continuity between the A terminal wire of the retractable headlight actuator connectors and ground. Retractable headlight actuator Left and Right I~ontinui~l headlight actuator Action Voltage (RN) Repair wiring harness (Retractable headlight actuator - GND) Left and Right Check retractable headlight actuator (Refer to oaon T-51) Action B+ Other Go to Step 3 Go to Step 4 Gartner Banana
Page 898 of 1708

:-2 .BACK-UP LIGHTS .HORN .STOPLIGHTS .HIGH-MOUNT STOPLIGHT MAIN FUSE BLOCK MAIN BUB TRAOE NUMBER ma-u~ LIGHTS: 11% (~WI Ix-oal OoA FUSE BLOCK \ ,, HIGH-HOUNT STOPLIGHT: 921 (l8.4W) STOP STRIGHTS: 1157 (27Wl PARK/NEUTRAL W/R (F) << IX-MI 15* FUSE BLOCK W/G IF) 0 F-O2k=zz& hORN RELAY F-03 G/O (F) STOR IGHT -5t SWITCH F-03 BACK-LP G/R LIGHT SWITCH OATA LINK PASSENGER-SIOE CONNECTOa (F) AIR BAG MOOWE (SECTION U! R/G (F) z:zzzz::zzzz:zz: G/R IF) F-0.551 HORN 0RIVE;I-SIOE AIR BAG MOOULE . E-19 E-20 A B B (R) (Rl A - VW REAR COnsINATION LIGHT F-05 HORN (F) F-06 PASSENGER-SIDE AIR BAG MXIULE(F) I U j-03 ORIVER-SIOE S-W PASSENGER-SIOE A:R BAG nrrmE (F) AIR BAG MX)UE (F) Gartner Banana
Page 901 of 1708

T LIGHTING SYSTEM Stoplight Switch Adjustment 1. Adjust the brake pedal height. (Refer to section P.) 2. Disconnect the stoplight switch connector. 4 3. Loosen the stoplight switch locknut. 4. Turn the stoplight switch until it contacts the pedal arm. Turn an additional 112 turn. 5. Tighten the locknut. Locknut tightening torque: 14-18 N.m (1.4-1.8 kgf-m, 120-156 in-lbf) I I I Brake pedal depress I 0 0 1 I Inspection Stoplight switch 1. Disconnect the stoplight switch connector. 2. Check for continuity between terminals of the switch. lnspection condition 3. If not as specified, replace the stoplight switch. Terminal A I B I Brake pedal released I m : Continuity Gartner Banana
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T LIGHTING SYSTEM Troubleshooting 1 Symptom: Turn and hazard warning function do not operate. I Step 1 Check HAZARD 15A fuse and METER 15A fuse in the fuse block. Step 2 Measure voltage at terminal H (B/R) of the flasher unit connector. Fuse Burnt OK Action Replace fuse after checking and repairing wiring harness Go to Step 2 Step 3 1. Disconnect the flasher unit connector. 2. Check for continuity between terminal A (B) of the flasher unit connector and ground. B+: Battery positive voltage -1 Voltage B+ Other Continuity Step 4 1. Turn the ignition switch ON. 2. Set the turn signal switch ON (right or left) and measure voltage at terminal C (G/Y) and terminal B (G/R) of the combination switch connector (&pin connector). Action Go to Step 3 Repair wiring harness (Hazard fuse - Flasher unit) Action Yes No B+: Battery positive voltage I Terminal I Wire IVoltaae 1 Action I Reconnect connector and go to Step 4 Repairing wiring harness (Flasher unit - GND) C - u (w) ,, .,. I (ti~nl - B+ Others B+ , Others I lnspect combination switch Go to Step 5-1 Inspect combination switch Go to Ster, 5-2 d Gartner Banana
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LIGHTING SYSTEM T Symptom: Turn signals do not operate. (Hazard warning function operates normally.) J 45UOTX-I23 Step 1 Check the METER 15A fuse in the fuse block. Fuse 1 Action 1 I Burnt I Replace fuse after checking and repairing wirina harness I OK I GO to step 2 I Step 2 1. Turn the ignition switch to ON. 2. Measure voltage at terminal A(B/Y) of the combination switch connector. Other B+: Battery positive voltage Repair wiring harness (TURN fuse - Combination switch) Voltage B+ Step 3 Set the turn signal switch to ON (right or left) and mea- sure voltage at terminal C (GN) and terminal B(G/R) of the combination switch connector (&pin connector). Action Go to Step 3 B+: Battery positive voltage Terminal I Wire IVoltage 1 Action inspect combination switch (Refer to Daae T-20) Gartner Banana
Page 911 of 1708

MAIN FUSE @LOCK MAIN EUE TRADE NUMBER W (F) EACX-uP LIGHTS: 1156 (2%) Ix-oal FUSE BLOCK U ,, HIGH-MOUNT STOPLIGHT: Q1 (18.4W) STOP STCRIMTS: 1157 (27WI PARK/NEUTRAL W/R (F) - SWITCH OoA [X-031 Ix-olll 15A (SECTION H-1) FUSE ELDCK WG (F) 1 MTER 0 L (Fl HORN RELAY G/O (F) STOPLIGHT -12 SWITCH OWERTRAIN ONTROL ACK-UP G/R IGHT AT DATA LINK PASSENGER-SIDE CONNECTW RUISE CONTROL UNIT AIR BAG MOOVLE (SECTION U) m38 ::::s::t::z:::== R/G IF) t G/R G/O t I (F) (Fl G T I R/G G I I (R) (R) R/G G [R) (R) (R) 0, WW REAR COMBINATION LIGHT .BACK-UP LIGHTS .HORN .STOPLIGHTS 1 HIGH-MOUNT STOPLIGHT 1 :-06 PASSENGER-SIOE AIR 8AG HOOULE (F) U i-04 PASSENGER-SIDE AIR BAG MOWLE (F) Gartner Banana