oil MAZDA MX-5 1994 Workshop Manual

ST SPECIAL TOOLS DIFFERENTIAL rooL NUMBER a DESCRIPTION PRIORITY TOOL NUMBER~ DESCRIPTION PRIORITY ILLUSTRATION 49 F027 005 Attachment @62 Hanger, differential carrier Collar Adjustment wrench, side bearing 49 8531 565 Pinion model 49 GO30 338 Attachment E 49 F027 004 Attachment @80 Gauge body, pinion height 49 BOO1 795 Installer, oil seal 49 0305 555 Sauge block 49 U027 003 Installer, oil seal nstaller, rubber wshing Holder, coupling ilange Gartner Banana

SPECIAL TOOLS ILLUSTRATION TOOL NUMBER B DESCRIPTION PRIORITY ILLUSTRATION PRIORITY 49 F026 103 Puller, wheel hub Attachment $72 49 GO33 102 Handle Attachment $68 & $77 Installer, dust cover Attachment A 49 vo01 795 Installer, oil seal STEERING SYI 'EM PRIORITY ILLUSTRATION TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION DESCRIPTION Gauge set, power steering Installer, dust boot 49 H002 671 Adapter Protector, pinion shaft 498032302A Adapter Holder, power steering pump Gartner Banana

ST SPECIAL TOOLS STEERING SYSTEM (CONT'D) PRIORITY ILLUSTRATION rOOL NUMBER i DESCRIPTION PRIORITY ILLUSTRATION Hexagon wrench (Except PIS) Installer, oil seal & bearing Remover body, back-up ring & oil seal Installer body, oil seal & bearing 49 DO32 302 Attachment Remover, oil seal & bearing 49 NO32 302 Guide, oil seal 49 DO32 31 6 Protractor 49 NO32 304 Protecter, oil seal Seal ring former & guide 49 GO32 31 9 Adapter Protector, back-up ring & oil seal 49 DO32 31 3 Seal ring former 49 DO32 306 Support block protector body, oil seal Gartner Banana

SPECIAL TOOLS ST STEERING SYSTEM (CON' r TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION Handle Remover, oil seal & bearing 49 DO32 303 Attachment 49 01 18 850C Puller, ball joint 49 H032 301 Wrench Attachment, preload measuring BRAKING SYSTEM TOOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION ILLUSTRATION Expand tool, disc brake 49 F043 001 Adjust gauge Wrench, socket A 49 0208 701 A Air out tool, boot Lock tool, turning A 49 8043 001 Adjust gauge 49 U043 OAO A Gauge set, oil wessure Installer, sensor rotor A Gartner Banana

ST SPECIAL TOOLS \R SUSPENSIONS - - - FRONT AND RI EEFZ rooL NUMBER & ( PRIORITY I ILLUSTRATION DESCRIPTION PRIORITY ILLUSTRATION 49 NO28 201 Support block Compressor, coil spring 49 8034 201 Support block Installer, dust boot 49 0727 575 Puller, ball joint CHECKERS AND OTHER EQUIPMENT I I rooL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION PRIORITY I ILLUSTRATION System selector Checker, fuel and thermometer 49 0305 870A Tool set, window Adapter harness (Engine signal monitor) Sheet (Engine signal monitor) Self-diagnosis checker 49 H066 003 Adapter, harness Engine signal monitor Gartner Banana

GENERAL SERVICE INFORMATION VEHICLE DIMENSIONS d Measurement I I Overall height mm (in) I Overall length mm (in) Overall width mm (in) 3,948 (155.4) 1,676 (65.9) WHEEL ALIGNMENT Front wheel alignment (Unloaded*) 2,266 (89.2) 1,410 (55.5) 1,428 (56.2) Wheelbase mm (in) Rear wheel alignment (Unloaded*) Tread Total toe-in Front mrn (in) Rear mm (in) mm (in) degree Camber angle I 0'24' f 30' 3 + 3 (0.12 f 0.12) 0°18' + 18' Maximum steering angle Inner Outer I 37'23' f 2O 32O32' f 2O Caster angle * Fuel tank full; radiator coolant and engine oil at specified levels; and spare tire, jack, and tools in designated positions. 4O4Y f 45' 1 1°20' 3 * 3 (0.12 f 0.12) 0'18' + 18' King pin angle Camber angle Total toe-in -0'43' f 30' mm (in) degree Gartner Banana

UNDERCOATING, PVC PAINTING AND RUST PREVENTIVE WAX TREATMENT u Procedure for PVC (polyvinyl chloride) Painting Body panel damaged I Repair damage (including + Prime* 1 "Sand with #2# 40-#400 paper + Mask Apply PVC c + Dry* I I *Sanding not necessary if all oil and grease completely I removed Color coat c I Repair paint Mask Apply PVC I 'I Color coat Gartner Banana

UNDERCOATING, PVC PAINTING AND RUST PREVENTIVE WAX TREATMENT Air dry a minimum of 4-6 hours [20°C (68OF)l. L Heat dry a minimum of 30-40 minutes [60°C (140°F)]. Color coat i Apply coating after PVC paint film is thoroughly dry. Sanding is not necessary if all oil and grease were completely removed. Conditions such as air pressure, paint viscosity, etc. can be same as for ordinary body coating. -1 Done in same way as for ordinary body coating. Nozzle type A Nozzle type B RUST PREVENTIVE WAX TREATMENT WAX APPLICATION PROCEDURE Preparation of equipment 1. Prepare equipment suitable for the wax chosen. 2. Use the correct nozzle, spray pattern, and in- jection pressure based on instructions provided for the wax. 3. If necessary, clean the nozzle with thinner before beginning work. Preparation of vehicle (or parts) 1. Scrape mud, etc. off the wax application area. 2. Dry any water collected at the wax application area. 3. The temperature of the vehicle body should be kept at more than 10°C (50°F) during the opera- tion. 4. Close all windows of the vehicle. Caution When repairing a damaged part, complete painting first, then apply the wax. The reasons are: a) The wax is sometimes dissolved by heat [more than 120°C (248OF)I during the drying process, resulting in deteriorated anticor- rosion effects. b)lf the wax applied before painting is smeared over the paint application surface, poor painting will result because the wax repels the paint. Gartner Banana

.- 1OlU -1 CYLINDER HEAD 8 COVER 1010 CYLiNDER HEAD COVER PbRT SO. 1~1.1 .- HEAU,CVLINDER CLIP,VALVE GUIDF STUD BOLT,CAMSWAFT CAP BOLT, CYLIHDER HEAD WAStiER ,PLAIN CVL . HE hD STUDDEX. MANIFOLD PLATE ,OIL BAFFLE-III. SIDE PLATE,OIL BAFFLE-EX. COVER,CYLIHDER HEAD PLATE, BAFFLE PLATE ,OIL BAFFLE GASKtT ,HEAD COVER PROTECTOW,HT.CUWD-5. T ANR Gartner Banana

lU3O -1 % CYLINDER B!OCL CLOCK,CYLIUDER JETIOIL =LUG PIti, TUBULAR JOI Ell PIPE ,OIL LEVEL GAUGE PLUG, BLIt1D BOLT 1 BEARIKG CAP GAUGE,OIL LEVEL RING, '0' GASKET ,011. JE'f VALVE ,OIL .JET PLUG Gartner Banana