MAZDA MX-5 1994 Workshop Manual

FUEL-FILLER LID OPENER s FUEL-FILLER LID OPENER COMPONENTS Removal l Installation 1. Remove in the order shown in the figure. To remove the opener cable, remove the rear package trim (page S-59) and rear end mat (page S-62). 2. Install in the reverse order of removal. 1. Rear console Removal 1 Installation . . . . . . . page S-56 2. Opener lever 3. Opener cable 4. Fuel-filler lid opener 5. Fuel-filler lid Gartner Banana

s FRONT BUMPER FRONT BUMPER COMPONENTS Removal 1 Installation 1. Raise the headlights. 2. Disconnect the negative battery cable. 3. Remove in the order shown in the figure. 4. Install in the reverse order of removal. Front combination light 6. Set plate Removal .................... Section T 7. Front fascia Front side marker light 8. Retainer Removal .................... Section T 9. Bumper reinforcement 3. Fender bracket 10. Spacer 4. Mud guard 11. Front bumper retainer 5. Grille cover 12. Front bumper bracket Gartner Banana

REAR BUMPER s REAR BUMPER COMPONENTS L Removal 1 Installation 1. Disconnect the negative battery cable. 2. Remove in the order shown in the figure. 3. Install in the reverse order of removal. 1. Rear side marker light 2. Splash shield Removal . . . . . . . . . . . . . . . . . . . . Section T 3. Rear bumper Gartner Banana

REAR BUMPER Disassembly / Assembly 1. Disassemble in the order shown in the figure. 2. Assemble in the reverse order of disassembly. 1 . Rear fascia 2. Retainer 3. Bumper reinforcement 4. Bumper stay 5. Set plate Gartner Banana

MOLDING AND GARNISH s MOLDING AND GARNISH COMPONENTS Removal / Installation 1. Remove in the order shown in the figure, referring to Removal Note. 2. Install in the reverse order of removal. 1 REPLACE P REPLACE 1. Windshield molding 4. Beltline molding ............. Installation Note ........... page S-28 Removal Note page S-28 2. Cowl grille 5. Rear window molding (detachable hardtop) ....... ........... Removal I Installation page S-44 Installation Note page S-29 3. Front beltline molding 6. Rear finisher ............. Removal Note ............. page S-28 Removal Note page $28 Gartner Banana

s MOLDING AND GARNISH Removal Note Front beltline molding Remove the outside mirror to remove the front beltline molding. (Refer to page S-34.) i/ Rear finisher Remove the rear combination light to remove the rear finisher. (Refer to Section T.) PRIMER 45UOSX42C I MOLDING I MOLDING Beltline molding Remove the convertible top to remove the beltline mold- ing. (Refer to page S-67.) Installation Note Windshield molding 1. Remove the windshield. (Refer to page S-44.) 2. Install the windshield. (Refer to page S-44.) 3. Apply primer with a brush to the bonding area of the new upper molding. Keep the bonding area free of dirt and -- grease, and do not touch the surface. Allow the primer to dry for approximately 30 minutes. 4. Align the center mark in the molding with the glass mark (0) 5. Install the upper portions of the molding into the body (Q) . 6. Push the corner of the molding into the body ((3). 7. Push the side portions of the molding into the body, beginning from the bottom (@). 8. Check for water leaks. If a leak is found, wipe the water off well and repeat the installation. Hardening time of repair sealant Time required until car Temperature Surface hardening time ,, be put into service 5°C (41 OF) Aoorox. 1.5 hr 12 hr I 35°C {95"F} I Approx. 10 rnin 2 hr 1 Gartner Banana

MOLDING AND GARNISH s F PRIMER I 35UOSX-021 MOLDING & GLASS I Rear window molding (detachable hardtop) 1. Remove the rear window glass. (Refer to page S-52.) 2. Install the rear window glass. (Refer to page S-52.) 3. Apply primer with a brush to the bonding area of the new rear window molding. Keep the area free of dirt and grease, and do not touch the surface. Allow the primer to dry for approximately 30 minutes. JOINT MOLDING I 4. Install the rear window molding to the glass, as shown. Temperature 5°C (41 OF) 20°C (68OF1 5. If the molding is too long, cut the excess molding 10mm (0.39 in) inside the joint molding edge. Hardening time of repair sealant Surface hardening time Approx. 1.5 hr ADD~OX. 1 hr Time required until car can be put into service 12 hr 4 hr . . . . I 35°C {95"F} I Approx. 10 min 2 hr 6. Check for water leaks. If a leak is found, wipe the water off well and repeat the installation. 45uosx-029 Gartner Banana

OUTSIDE MIRROR OUTSIDE MIRROR STRUCTURAL VIEW t 35uosx-022 1. Power outside mirror switch 2. Power outside mirror Inspection . . . . . . . . . . . . . . . . . page S-33 Inspection . . . . . . . . . . . . . . . . . page S-33 Removal 1 Installation . . . . . . . page S-34 Removal 1 Installation . . . . . . . page S-34 S30 Gartner Banana

OUTSIDE MIRROR TROUBLESHOOTING Gartner Banana

OUTSIDE MIRROR Power outside mirrors do not operate 1 B+: Battery positive voltage 1 u Check CIGAR 15A fuse Replace fuse after checking and repairing wiring harness I Turn ignition switch to ON I ,,.,,,,,,,,,.,,,,.,. switch connector Repair harness (Fuse box - Power outside mirror switch) 1 OK I I I RIGHT i i~&) wire Disconnect power outside mirror switch connector Check for continuity between terminal wire (0) and ground Fbpair harness (Power outside mirror switch -Ground) 1 Check power outside mirror switch (Refer to page S-33) Reconnect power outside mirror switch connector Check for B+ at terminal wires of power outside mirror I I Switch position I Terminal I Voltage I UP I (BRl wire 1 B+ switch connector with mirror switch in positions indicated below NG c OK Right Left Check for B+ at terminal wires py of power outside mirror con- nector with mirror switch in positions indicated below Check power outside mirror (Refer to page S-33) - DOWN LEFT RIGHT UP DOWN LEFT RIGHT OK > ,- , - (LGIB) wire (LG/B) wire (B R/B) wire (BR) wire (LGIB) wire (LGIB) wire (BRIB) wire - Repair harness (Power outside mirror switch - Power outside mirror) B+ B+ B+ B+ B+ B+ B+ Gartner Banana