MAZDA MX-5 1994 Workshop Manual

WINDOW REGULATOR, GLASS, AND GUIDE s Forward/backward adjustment of door glass 1. Loosen the window regulator upper installation nuts and the glass guide upper installation nut. 2. Move the window regulator and glass guide forward or backward so that the side edge of the door glass u is in the correct ~osition. 3. Tighten the installation nuts. Tightening torque: 22-27 N-m (2.2-2.8 kgf-m, 16-20 ft-lbf) AHEAD TOO FAR CORRECT POSITION SEC. B-B GLASS GUIDE CONVERTIBLE TOP DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.5 ~OUNTING HOLE NO.^ RETAINER MOUNTING HOLE NO.^ RETAINER / RETAINER GLASS GLASS SEC. E-E SEC. F-F mm (in) Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE After completion of adjustment 1. Verify the following with the weatherstrip removed: (1) When the door glass is raised, the lower glass stoppers contact the upper glass stoppers simulta- neously. (2) The door glass is in the correct position when fully closed. 2. Verify the following with the weatherstrip installed: (1) he door glass raises and lowers smoothly with the door closed. (2) Alignment of the weatherstrip is correct (convertible top only). CONVERTIBLE TOP RETAINER MOUNTING HOLE No.1 RETAINER MOUNTING HOLE N0.5 15 {0.59) 60 (2.36) / RETAINER MOUNTING HOLE No.7 RETAINER MOUNTING HOLE No.8 DETACHABLE HARDTOP RETAINER MOUNTING HOLE No.1 15 (0.59) 65 i2.56) RETAINER G'LASS SEC. E-E RETAINER 16 (0.62) RETAINER MOUNTING HOLE No.5 4(0.94) 9.4 + 2.0 9.3 + 2.0 10.37 i 0.08) (0.37 * 0.08) 9.1 2 2.0 7.4 2 2.0 10.36 0.08) (0.29 k 0.08) I c d SEC. F-F mm {in) 45UOSX41 Gartner Banana

DOOR LOCK AND OPENER s DOOR LOCK AND OPENER COMPONENTS Removal 1 lnstallation 1. Raise the door glass fully. 2. Disconnect the negative battery cable. Note Remove the door screen carefully so that it may be reused. 3. Remove in the order shown in the figure, referring Removal Note. 4. Install in the reverse order of removal, referring Installation Note. 1. Regulator handle 5. Inner handle Removal Note ............. page S-10 6. Sealing pad Installation Note ........... page S-10 7. Door screen - 2. Inner handle cover 8. Door lock assembly 3. Pull handle 9. Outer handle 4. Door trim 10. Key cylinder Removal Note ............. page S-61 Gartner Banana

TRUNK LID TRUNK LID COMPONENTS Removal / Installation 1. Remove in the order shown in the figure, referring to Removal Note. 2. Install in the reverse order of removal. 7.9-10.7 Nrn (80-110 kgfwn, 70--95 indbf} 1. Wire harness 4. Balance spring 2. Trunk lid Removal Note ............. page S-17 Adjustment ................ page S-17 Adjustment ................ page S-17 3. Rod holder 5. Rear package trim 6. Set plate 7. Hinge Gartner Banana

TRUNK LID s 5 2 1.5 (0.2 i 0.06) A TRUNK -&- SEC. B-B mm (in) 05UOSX421 Removal Note Balance spring Warning Removing the balance spring without securing the trunk lid can be dangerous. The trunk lid may fall and injure you. Open the trunk lid fully and se- cure it before removing the balance spring. 1. Lift the balance spring with a protected screwdriver. 2. Remove the balance spring. Adjustment Trunk lid Loosen the trunk lid mounting nuts and adjust as shown. Balance spring Slide the balance spring to the desired position as described below with a protected screwdriver. Hinge b Left side Standard 0 Right side 0 Left side Increase Right side Left side Decrease Right side 0: Indicated position Gartner Banana

s TRUNK LID LOCK AND OPENER TRUNK LID LOCK AND OPENER COMPONENTS Removal / Installation 1. Remove in the order shown in the figure. 2. Install in the reverse order of removal. Rear console 6. Rear combination light .................... Removal 1 Installation ....... page S-56 Removal Section T Opener lever 7. Rear finisher ............. Opener cable Removal Note page S-28 4. Trunk end trim 8. Key cylinder 5. Trunk lid lock assembly 9. Striker ..................... Adjustment below Adjustment Trunk lid lock assembly Verify that the trunk lid can be closed easily and that there is no looseness. If necessary, loosen the lock assembly mounting bolts and adjust the lock assembly. Gartner Banana

POWER WINDOW SYSTEM s POWER WINDOW SYSTEM STRUCTURAL VIEW 1. Rear console 3. Power window regulator Removal 1 Installation ....... page S-56 Removal / Installation ........ page S- 9 ................. 2. Power window switch Inspection page S-22 Removal / Installation ....... page S-56 Inspection ................. page S-22 S-I 9 Gartner Banana

POWER WINDOW SYSTEM TROUBLESHOOTING Circuit Diagram MAIN FUSE BLOCK e (EI /I \ IX-021 OFF SWITCH FUSE BLOCK K POWER WINDOW SWITCH CLOSE OPEN POWER WINDOWS POWER WINOOW REGULATORS l., -03 POWER WINDOW REGULATOR RH(OR2) -01 POWER WINDOW SWITCH(1) K-02 POWER WiNCOW REGULATO2 LH (ORI) Gartner Banana

POWER WINDOW SYSTEM Power windows do not operate w Turn ignition switch ON B+: Battery positive voltage Check P.WINDOW (30A) fuse W Shon circuit Disconnect power window main switch connector, check Repair harness (Main switch--Ground) continuity of terminal-wire (B) to ground Check for B+ at terminal-wire (BNV) of power window main switch connector 1 Check power window switch (Refer to page S-22) 1 45UOSX-016 One power window does not operate w --c NG' I Turn ignition switch ON I Repair harness (Fuse box-Main switch) Check for B+ at terminal-wires of power window main Check power window switch (Refer to page S-22) switch connector Up : (GIR), ((RIB)) wire Down: (G), ((RIG)) wire I Repair harness (Main switch-Motor) connector Up : G/R) wire Down: [G) wire Check power window regulator (Refer to page S-22) (( )): Passenger side Gartner Banana

s POWER WINDOW SYSTEM FDB POWER WINDOW SWITCH Inspection 1. Check for continuity between terminals of the switch with an ohmmeter. O--O: Indicates continuity 2. If not as specified, replace the switch. POWER WINDOW REGULATOR lnspection 1. Connect battery positive voltage to terminal A and L' ground terminal B of the motor connector. Verify that the motor operates. 2. Reverse the above connections and check for reverse operation of the motor. 3. If not as specified, replace the motor. Gartner Banana