engine oil MAZDA PROTEGE 1992 Workshop Manual
[x] Cancel search | Manufacturer: MAZDA, Model Year: 1992, Model line: PROTEGE, Model: MAZDA PROTEGE 1992Pages: 1164, PDF Size: 81.9 MB
Page 1050 of 1164
PARTS INDEX
I
CRANKSHAFT.. ....................................
I31 -64
CYLINDER BLOCK .............................. 61-60
CYLINDER HEAD..
............................... 81-54
CYLINDER HEAD GASKET .................
Bl-16
DRIVE BELT(S). ...................................... 81-5
FRONT OIL SEAL ................................ 81-23
HLA .............................................. Bl-7,20,60
OIL JET ................................................ 81-61
PISTON.. ...............................................
Bl-62
PISTON PIN..
........................................ 81-62
PISTON RING
....................................... 81-62
REAR
OIL SEAL..
................................. 81-25
TENSIONER, IDLER ............................. Bl-65
TENSIONER
SPRING ...........................
Bl-65
TIMING BELT ..................................
Bl-12,65
TIMING BELT PULLEY ........................
Bl-65
VALVE MECHANISM ........................... Bl-55
ENGINE
(BP DOHC) .................................... B2-2
CAMSHAFT ..........................................
82-58
CAMSHAFT PULLEY ...........................
B2-65
CONNECTING ROD..
........................... 82-63
CRANKSHAFT ......................................
B2-64
CYLINDER BLOCK ..............................
82-60
CYLINDER
HEAD.. ............................... B2-54
CYLINDER HEAD GASKET .................
82-16
DRIVE
BELTS.. .......................................
B2-5
FRONT
OIL SEAL ................................
82-26
H LA ..............................................
OIL JET .......................... B2-7iyL;;
......................
PISTON .................................................
B2-62
PISTON PIN ..........................................
82-62
PISTON RING..
..................................... 82-62
REAR OIL SEAL ................................... B2-28
TENSIONER, IDLER ............................. B2-65
TENSIONER SPRING ........................... B2-65
TIMING
BELT.. ................................
B2-12,65
TIMING BELT PULLEY ........................ 82-65
VALVE MECHANISM ........................... 82-55
ENGINE CONTROL UNIT (ECU) ............... F-149
ENGINE COOLANT
........................................ E-5
ENGINE OIL.. .................................................
D-7
ENGINE OIL FILTER.. .................................... D-8
’ EXHAUST SYSTEM. ...................................
F-136
EXTRACTOR CHAMBER .............................. S-53
F
FAN MOTOR (COOLING FAN). ................... E-14
FAN RELAY (COOLING FAN). ..................... E-18
FLASHER UNIT ............................................
T-17
FLOORMAT ..................................................
S-99
FLYWHEEL ..................................................
H-18
FRONT AXLE .................................................
M-4
FRONT BRAKE ............................................
P-l 8
FRONT BUMPER ......................................... S-39
FRONT DOOR ................................................
S-8
FRONT DOOR LOCK AND OPENER ..........
S-13
PI-2
FRONT FENDER PANEL ............................... S-7
FRONT LOWER ARM .................................. R-16
FRONT SHOCK ABSORBER AND SPRING R-11
FRONT SIDE WINDOW REGULATOR AND
GLASS ........................................................ S-10
FRONT STABILIZER..
................................... R-l 8
FRONT SUSPENSION .................................. R-l 0
FUEL FILLER LID AND OPENER..
.............. S-37
FUEL FILTER .............................................. F-l 24
FUEL GAUGE SENDER UNIT ..................... T-73
FUEL PUMP ............................................... F-125
FUEL TANK
................................................ F-123
FUSE AND JOINT BOX.. .............................. T-12
H
HEADLIGHT AND
FRONT COMBINATION LIGHT..
................ T-41
HEADLIGHT RELAY ..................................... T-l 8
HEADLINER ................................................. S-89
HEATER CONTROL UNIT.. ......................... U-26
HEATER UNIT
.............................................. U-21
HIGH-MOUNT STOPLIGHT
.......................... T-45
HIGH-TENSION LEAD ................................. G-l 7
HOOD ............................................................. S-5
HORN T-88
...........................................................
HORN RELAY
.......................................... T-18,88
.__. ’
I I
IGNITER .......................................................
G-23
IGNITION COIL.. .......................................... G-19
INJECTOR .................................................. F-l 31
INSTRUMENT CLUSTER
AND SPEEDOMETER CABLE
.................... T-69
INTAKE MANIFOLD ................................... F-113
INTERIOR LAMP ..................................... T-52,53
ISC VALVE.. ................................................ F-l 16
J
JOINT SHAFT (FRONT AXLE) .................... M-18
L
LATERAL LINK AND TRAILING LINK.. ....... R-26
LICENSE PLATE LIGHT.. ............................. T-47
i
M
I
---
MAIN RELAY (FUEL INJ. RELAY). ............ F-172
MANUAL STEERING ..................................... N-4
MANUAL TRANSAXLE (F5M-R). .................. Jl-2
Page 1051 of 1164
PARTS
DIFFERENTIAL ..................................... Jl-52
SHIFT MECHANISM ............................. Jl-56
TRANSAXLE ............................................ Jl-8
TRANSAXLE OIL .................................... Jl-7
MANUAL TRANSAXLE (G5M-R) .................. J2-2
DIFFERENTIAL ..................................... J2-43
SHIFT MECHANISM ............................. J2-46
TRANSAXLE.. .......................................... J2-8
TRANSAXLE OIL .................................... J2-7
MOLDING, PROTECTOR, GARNISH ...........
S-42
BELTLINE MOLDING ............................. S-48
REAR WINDOW MOLDING.. ............. S-43,44
ROOF MOLDING.. .................................. S-46
SIDE PROTECTOR ................................. S-49
UPPER WINDSHIELD MOLDING,
A-PILLAR GARNISH ............................ S-42
NEUTRAL SWITCH (MTX) . . . . . . . . . . . . . . . . . . . . . . . . . . F-l 73
0
1
\_ OIL COOLER (ENGINE). ................................ D-8
OIL PAN (ENGINE) ........................................ D-9
OIL PUMP (ENGINE) ................................... D-l 3
..................................... F-l 71
OXYGEN SENSOR
P
PARKING BRAKE ......................................... P-31
PARKING BRAKE CABLE ............................ P-32
PARKING BRAKE LEVER ............................ P-33
PARKING BRAKE SHOE ............................. P-31
PASSIVE SHOULDER BELT SYSTEM.. ..... S-103
DOOR CATCH SWITCH ....................... S-l 07
LIMIT SWITCH ...................................... S-l 07
PASSIVE SHOULDER BELT MOTOR.. S-106
SPEED SENSOR ................................... S-l 07
WARNING SWITCH .............................. S-l 07
PCV VALVE ................................................
POWER BRAKE UNIT ‘;--=I;;
..................................
POWER DOOR LOCK SYSTEM ................... S-23
DOOR LOCK CONTROL.. ...................... S-26
DOOR LOCK SWITCH.. .......................... S-26
DOOR LOCK TIMER AND RELAY.. ....... S-26
POWER STEERING.. .................................... N-23
POWER STEERING FLUID .......................... N-27
POWER STEERING OIL PUMP.. ................. N-37
POWER STEERING PRESSURE SWITCH . . F-l 73
POWER WINDOW SYSTEM.. .......................
S-27
MAIN POWER WINDOW SWITCH.. .......
S-31
POWER WINDOW MOTOR.. ..................
S-32
POWER WINDOW SUB-SWITCH ........... S-32
PRESSURE REGULATOR (FUEL). ............. F-l 29 . . . . . . . . , . . . . . , . RADIATOR CAP .............................................
E-7
RADIATOR GRILLE,
I
LOWER GRILLE MOLDING ....................... S-51 fl
RADIATOR THERMOSWITCH ...................... E-17 t
REAR AXLE ................................................. M-10
REAR BRAKE (DISC) ................................... P-23
REAR BRAKE (DRUM) ................................. P-28
REAR BUMPER ............................................ s-40
REAR COMBINATION LIGHT.. ....
REAR CROSSMEMBER ............................... R-29
REAR DOOR ................................................ S-l 5
REAR DOOR LOCK AND OPENER.. .
REAR FINISHER ........................................... s-52
REAR HATCH ............................................... s-20
REAR HATCH LOCK AND OPENER.. ......... S-22
REAR SHOCK ABSORBER AND SPRING.. R-21
REAR SIDE MARKER LIGHT ....................... T-48
REAR SIDE WINDOW REGULATOR AND . . . . . . . . .
AI .,.n
INDEX
Q
QUARTER WINDOW GLASS . . . . . . . . . . . . ..a........ S-62
R
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
kiLA33 ........................................................ a-- I I
REAR SPEAKER ........................................... T-99
REAR SPOILER ............................................ s-41
REAR STABILIZER.. ..................................... R-27
REAR SUSPENSION .................................... R-20
REAR WINDOW GLASS ............................... S-63
REAR WINDOW DEFROSTER.. .................... T-74
REAR WINDOW DEFROSTER SWITCH ....... T-77
REAR WIPER AND WASHER ...................... S-74
REAR WASHER MOTOF
REAR WIPER AND WASHER SWITCH . . S-77
REAR WIPER MOTOR ............................ s-77
RELEASE BEARING (CLUTCH). . . . . . . . . . ..s..... H-17 I . . . . . . . . ...*. .*......*..
SEAT BELT.. ........................................ S-100,102
BUCKLE SWITCH.. ............................... S-l 02
SEAT ........................................................... s-110
SEPARATOR (FUEL) .................................. F-l 40
SHUTTER VALVE ACTUATOR (VICS) ........ F-l 18
SLIDING SUNROOF ..................................... S-80
MOTOR ASSEMBLY ............................... S-81
SUNROOF RELAY.. ................................ S-82
SUNROOF SWITCH.. .............................. S-82
SOLENOID VALVE
(PRESSURE REGULATOR CONTROL) .... F-135
SOLENOID VALVE (PURGE CONTROL). .. F-140
SOLENOID VALVE (VICS) .......................... F-l 18
SPARK PLUGS ............................................ G-18
-II__
Page 1082 of 1164
kll?lNQ MAQRAY
EGI MT l ENGINE CONTROL SYSTEM (l/3)
30A
STARTING
SYSTEM
(SECTION A-
MAIN
RELAY
[FUEL
INJ)
: 1
Ix-181
-W/R [EM) ENGINE CONTRO- UNIT
v (EM) --------+ lc
1G
IB
- LG (EM) 81-01 ~~=~~~===~T-~-~~~---~~--------------------------~--
I I I
FL% A
a
I SHIELD I
WIRE :
/ 1 WATFJ
DIAGNOSIS CONNECTOR
(SECTION u)
!I-01 ENGINE CONTROL UNIT (EM) 81-02 MAIN RELAY iE) 81-03 CIRCUIT OPENING
1” IS 10 ID ,M 1K II IG 1E IC IA 2~ 2~ 2~ 25 20 20 2~ 2K 21 2G 2E 2C 2A (FUEL INJ) RELAY (EM)
)t LG/Y X G/W Y/0 v L/R * L/O Y < x LG/R * x
R/Y B/L B/G L/y R/W (‘;“’ L/B t W/B W/Y W/R x W/L Y/B G/O * R/B R/L LG/W * “;’ * /BP B/O
I” IT 1R IP IN IL lJ 1H IF ID 16 2L 2X 2” 27 2R 2P 2N 2L 2J 2H 2F 20 28
II -04 FUEL TANK UNIT [RI Bl-05 IGNITER (EM) Bl-06 CONDENSER (EM) 81-07 IGNITION COIL (EM) ~1-08 OXYGEN SENSOR (EM)
~~~ (w] (jj (JJD @
Z-26
Page 1083 of 1164
“.w- MIM . FRONT- ENGINE - REAR - - __._ -._.- -.~ -~ ~.. .-_.--_* . . . . . -...-- --
- WIRING DIAGRAM
IGNITION COIL
IA-VI/ FUSE BOX FUSE BOX
Bl-02
MAIN RELAY
(FUEL INJ)
JOINT BOX
I h
(_an&=y “t Ix-16j
I- 323 HATCHBACH
h-s* A,- (WW
JB-06 DI-U3 . dl, u=nE)
I
IGNITER (GRAY) 4b
s/JB-04 B&M
FUEL TANK “NIT
JOINT
CONNECTOR
A - Bl-01
\W\“ A Bl -03 /
JO& BOX
(F)-o /x-o! (BucI() (F)-(EM) w PROTEGii
Z-27
Page 1090 of 1164
L WIRINQ DIAQRAM
EGI EC-AT HENGINE CONTROL SYSTEM 6 EC-AT CONTROL SYSTEM(1/3) <>. .DoHC 0 .ChNADh b-2
THERMOSWITCH
(SECTION 8-41 MAIN
- -
INSTRUMENT CLUSTER
+ Y/L (EM)
I I I I
Q
I
DIAGNOSIS CONNECTOR
(SECTION u)
II R/L
(EM)
1 ;
2-01 ENGINE CONTROL UNIT (EM)
162-02 MAIN RELAY (ET
1” IS 10 10 IM 1K 31 IG 1E IC 1A
x w G G/B G/R “,$%G,‘Y G/W Y/B V L/R
x R/W 0/L O/L L/Y C/B B/L R/B W/B w/y W/R
,” ,T 117 ,P IN 3L IJ 1H IF 10 16 20 2M 2K 21 26 2E 2C 2A
/L W/L R/B -G/ W/E L/W R/L W
R/Y Y/L * “t R/%-G/k B/G R
2P 2N 2L 2J 2H 2F 2D 28 3Y 3W 3U 35 30 30 3M 3K 31 36 3E 3C 3A (FUEL INJ)
0 L/O Y 3c L/O * G/O *
BpJY/W Y 3/L B/O
L L/Y Y/B * x * * *
* Y/R yp’ 3/B B/O
32 3X 3V 3T 3R 3P 3N 3lL 3J 3H 3F 30 38
2-03 CIRCUIT OPENING 82-04 FUEL TANK UNIT(R) 82-05 IGNITER (EM1 82-06 CONDENSER (EM) 82-07 IGNITION COIL (EM)
RELAY iEM)
B/G
B 82-08 OXYGEN SENSOR (EM)
z-34
Page 1120 of 1164
: WIRINQ DIAGRAM
. STOPLIGHTS F-2
Y
z!zL
+
B MAIN BTN
BOA 60A
(E) m :>
IX-O l,j lx-0 11 W/R (F)
--I JB-05 (B
STOP
20A
SHIFT-LOCK
UNIT
(SECTION HI
Y JB-05 0
49
9
(6, BULB TRADE NUMBER
STOPLIGHT: 1157 (27W)
HIGH MOUNT
STOPLIGHT: 921 (18.4W) tr-~ (F) +@ ENGINE CONTROL UNIT
(SECTION 6-1~. 2b)
t+G (F) -+@ CRUISE CONTROL UNIT
(SECTION Q)
WITH REAR SPOILER
3HB
B 12
STOPLIGHT
STOPLIGHT
STOPLIGHT 12
STOPLIGH
LH
PROTEGE
“-06 STOPLIGHT
SWITCH (F)
Z-64
F-07 HIGH MOUNT STOP
WITH 1 B 1 G 1 PROTI
REAR SPOILER- (R2 I-12 STOPLIGHT LH (R) c-13 STOPLIGHT RH (R)
Page 1152 of 1164
. WIIWNU UIAUnA-
iDIAGNOSIS CONNECTOR U
ENGINE
CONTROL UN IT (SECTION B-la. 2a) @-W/Y (SECTION B-la. 2al
ENGINE
CONTROL UNIT
(SECTION
B-la, 2a) *W/B (SECTION B-la. 2a)
U-01 DIAGNOSIS CONNECTOR
IGNITION
COIL
(SECTION
J-01 DIAGNOSIS CONNECTOR (EM)
NOTE: TH-tS IS THE CONNECTOR AS ZEN FROM THE TERMINAL SIDE.
Z-96
Page 1162 of 1164
DIAGRAM Z
rl PARTS NAME
-
PA ,K
SECTION T
CIGARETTE LIGHTER ............................................
I-1
CIRCUIT OPENING RELAY ..............................
B-l&Pa
I CLUTCH
SWITCH .............................................. B-lc
CONDENSER ................................................. B-la.2a
CONDENSER FAN ..................................................
G
CONDENSER
FAN RELAY ....................................... G
COMBINATION
SWITCH .................................... E-l.2
COOLING FAN MOTOR .....................................
B-3,4
COOLING
FAN RELAY ........................................ B-3,4
COURTESY LAMP ................................................
l-3
CPU .................................................................... l-2
CRUISE CONTROL
MAIN SWITCH ........................... Q
CRUISE
CONTROL SWITCH .................................... Q
CRUISE CONTROL UNIT ......................................... Q 0 ACTUATOR ........................................................... Q
A/C RELAY ........................................................... G
t A/C SWITCH .........................................................
G
t AIRFLOW METER .......................................... B-lc,Pc
t ALTERNATOR .....................................................
A-2
I AUDIO SYSTEM .....................................................
J
@BACK-UP LIGHT .................................................. F-3
BACK-UP LIGHT SWITCH
..................................... F-3
I
BLOWER MOTOR ...................................................
G
h BLOWER SWITCH ..................................................
G
I BRAKE FLUID SWITCH ...........................................
C
BUCKLE SWITCH .............................................
l-2, S
@I DIAGNOSIS CONNECTOR .......................................
U
DIGITAL CLOCK
................................................... l-l
DIODE ..................................................................
G
DISTRIBUTOR ...............................................
B-l b,2b
DOOR CATCH SWITCH .......................................... S
DOOR
SPEAKER ..................................................... J
DOOR SWITCH ....................................................
l-2
DRL CONTROL UNIT ............................................
E-3
DRL RELAY .........................................................
E-3
ORL RESISTOR ....................................................
E-3
ENGINE CONTROL UNIT
.................................... B-1.2
ii@ FLASHER UNIT ....................................................
F-l
FRONT TURN LIGHT ............................................
F-l
FUEL METER
......................................................... C
FUEL
TANK UNIT .......................................... B-la,2a
HAZARD SWITCH ...............................................
F-l _
HEADLIGHT .....................................................
E-l.2
HEADLIGHT RELAY .............................................
E-2
h HIGH
MOUNT STOPLIGHT ....................................
F-2
h HOLD SWITCH .................................................. B-2c
4 HORN .................................................................
F-3
! HORN RELAY
...................................................... F-3
HORN SWITCH ....................................................
F-3
0 IC REGULATOR ..................................................
A-2
-L
T-S INDEX
PARTS NAME SECTION
IGNITER ........................................................ B-la,2a
IGNITION COIL ..............................................
B-la.2a
IGNITION KEY CYLINDER LAMP .............................
l-2
IGNITION KEY REMINDER SWITCH ........................ l-2
ILLUMINATION LAMP
A/C SWITCH ..................................................... l-4
AT SELECT
....................................................... l-4
AUDIO SYSTEM
................................................. l-4
BLOWER SWITCH .............................................
l-4
CIGARETTE LIGHTER
......................................... l-4
CRUISE CONTROL
MAIN SWITCH ....................... l-4
HAZARD SWITCH .............................................
l-4
INSTRUMENT CLUSTER
..................................... l-4
REAR WINDOW DEFROSTER SWITCH
................. l-4
INHIBITOR SWITCH .................................... A-l, B-2c
INJECTOR ....................................................
B-1 b,2b
INSTRUMENT CLUSTER ..........................................
C
INTERIOR & SPOT LAMP .......................................
l-2
ISC VALVE ...................................................
B-1 b,26
@ LICENSE PLATE LIGHT .........................................
E-4
LIMIT SWITCH .......................................................
S
481 MAGNETIC
CLUTCH .............................................. G
MAIN RELAY (FUEL INJ) ................................
B-la,Pa
@ NEUTRAL SWITCH ............................................
B-lc
@ OIL PRESSURE SWITCH ..........................................
C
OXYGEN SENSOR ......................................... B-la.2a
@ PANEL LIGHT CONTROL .......................................
l-4
PARKING BRAKE SWITCH ......................................
C
PASSIVE SHOULDER BELT CONTROL UNIT
.............. S
PASSIVE SHOULDER BELT
MOTOR .......................... S
POSITION LIGHT .................................................
E-4
POWER DOOR LOCK MOTOR
............................... K-2
POWER DOOR LOCK RELAY
................................. K-2
POWER DOOR LOCK SWITCH
.............................. K-2
POWER
OUTSIDE MIRROR ...................................... L
POWER OUTSIDE MIRROR MOTOR
.......................... L
POWER OUTSIDE MIRROR SWITCH .........................
L
POWER STEERING PRESSURE SWITCH ........... B-l b.2b
POWER WINDOW MAIN SWITCH .........................
K-l
POWER WINDOW MOTOR ...................................
K-l
POWER WINDOW SWITCH
.................................. K-l
@ REAR TURN LIGHT ..............................................
F-l
REAR SiDE MARKER LIGHT ..................................
E-4
REAR
SPEAKER ......................................................
J
REAR WASHER MOTOR ......................................
D-3
REAR WINDOW DEFROSTER
................................. I-1
REAR WINDOW DEFROSTER SWITCH ....................
I-1
REAR WIPER MOTOR
.......................................... D-3
REAR WIPER & WASHER SWITCH
........................ D-3
REFRIGERANT PRESSURE SWITCH
.......................... G
RESISTOR ASSEMBLY ............................................
G