MERCEDES-BENZ ML430 1997 Complete Repair Manual

AR00.60-P-1000-01GH
Lifting vehicle with pit lift or workshop jack

P00.60-2016-01

Lifting at front


Place inspection pit lift or garage jack at the front cross bridge for the front-axle carrier

The garage jack can use the side jacking points.

P00.60-2017-01

Lifting at rear

Place inspection pit lift or garage jack at the rear cross bridge for the rear-axle carrier
The garage jack can use the side jacking points.

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF54.30-P-3015A
Liquid crystal display (LCD), location/task/function
7.7.99

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208,

210 as of 1.6.96,

215, 220

P54.30-0523-06

Task

The liquid crystal displays (LCDs) can display

numbers, letters and other symbols. They are

therefore used as the output devices of

electronic systems. They are increasingly

used as a replacement for the conventional

analog indicating instruments and indicator

lamps.

Operating principle

The operating principle of the liquid crystal
display is explained using a seven-segment

display as an example (see illustration).

A spacer frame (d) which surrounds a thin

layer of liquid crystal (e) is sandwiched

between the glass plates (a) and (f).

Transparent electrodes (segments) are

attached to glass plate (a) in the shape of the

desired characters.

The transparent counter-electrode (h) is on glass plate (f). If a

voltage is applied between the contact (g) of the counter-electrode

(h) and one or more contacts (b) of the segmented electrodes (c), the

optical properties of the liquid crystal between the counter-electrode

(h) and the energized electrodes (c) change. If the LCD is viewed in

the direction of the arrow, the energized electrodes (c) appear dark

and are thus visible. By actuating the appropriate electrodes (c) it is

possible to display any number.

The liquid crystal display also has 2 polarization filters (i). These

types of display have a better contrast and require a lower supply

voltage (approx. 1.5 - 5 V).
Other characters can also be displayed if the appropriate electrode

layout or shape is selected. Strip-type electrodes are usually used in

the multifunction display (A1p13). Here strip-type electrodes are

attached to both of the glass plates (a) and (f). The strips on glass

plate (a) are arranged vertically to the strips on glass plate (f). This

arrangement allows individual dots (pixels) to be actuated. If different

dots are actuated repeatedly in sequence at a sufficiently high speed

, it is possible to produce almost any "image".

Copyright DaimlerChrysler AG 04.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF77.20-P-0001-01GH
Electric sliding/pop-up roof (SR), location of

components

P77.20-0380-06

M12
Sliding /pop-up roof drive assembly
S13/2
Sliding /pop-up roof switch

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR68.20-P-4810GH
Removing and installing luggage compartment floor covering
28.2.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P68.20-0456-06

1
Belt end fitting for third seat row

2
Cargo retainers

3
Floor mat


Remove/install


Torx bit set

*000589011000

1.1
Remove inner spare wheel together with cover
Only model 163.174.

AR68.30-P-4610GH
2.1
Fold third seat row upward
Only with 3rd seat row, code 847.

See owner's manual

3
Remove load compartment floor flaps

See owner's manual

4.1
Remove seat belt end fitting for third seat row

(1)
Only with 3rd seat row, code 847.


*BA91.40-P-1001-01D

5
Unscrew screws for load retainer (2)


*BA68.50-P-1001-02A

6.1
Remove mount for child seat retainer

If installed


*BA91.20-P-1001-01A

7
Remove cover for rear edge of load

compartment

Do not scratch cover when removing caps.


Installation:
Properly install seal on rear-

end door.

8
Remove floor covering (3) to rear

Installation:
Install floor covering below

side paneling.

Assembly wedge

*110589035900

9
Install in the reverse order


Safety belts/emergency tensioning retractors

Number

Designation
Model 163 up to

08/99
Model 163 as of

09/99

BA91.40-P-1001-01DBelt end fitting screw
Nm
3535


Luggage nets

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Number
Designation
Model

Series 163

BA68.50-P-1001-02A
Bolt securing cargo retainer bracket to loading

compartment floor
Nm
24


Child seats

Number

Designation
Model

Series 163

BA91.20-P-1001-01A
Bracket for child seat anchorage on load

compartment floor
Nm
24

000 589 01 10 00

Torx bit set

Assembly wedge

110 589 03 59 00

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d by Modification services.
Page 2

BT27.40-P-0003-01A
Magnet in oil pan, new part

TRANSMISSION
722.6## ## as of 2871384 as of 17.4.01,
722.7## ## as of 0153700 as of 9.7.01

P27.40-2027-01

To avoid malfunctions from metal particles, a magnet is placed in the oil pan.


The magnet can be retrofitted in the field.

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Code Beschreibung
=====================================================================
T 0000 LACKFARBE FUER ERSATZTEILKARROSERIEN MB 0000
P 000A POLSTERUNG STOFF
T 000L UNTERDRUECKUNG INLAND/EXPORT
P 000U SONDERLACKIERUNG
P 001A STOFF SCHWARZ / ANTHRAZIT / GRAFIT
T 001E ECKTYP 1
P 001K R3-OTTOMOTOR M160 E06 40 KW FUER MCC
P 001P ATG BR221 FZG 1
P 002A STOFF BLAU / BLAUVIOLETT / PAZIFIC BLAU
T 002E ECKTYP 2
P 002K R3-OTTOMOTOR M160 E07 45 KW FUER MCC
P 002P ATG BR221 FZG 2
P 003 AUFBAUREIHENFOLGE
T 003E ECKTYP 3
P 003K R3-OTTOMOTOR M160 E07 60 KW FUER MCC
P 003P ATG BR221 FZG 3
P 004 AV-WAGEN
T 004E ECKTYP 4
P 004K LM-RAD AVANTGARDE (ENTWICKLUNGSCODE)
P 004P ATG BR221 FZG 4
P 005 VERSUCH UT, ERPROBUNG
P 005A STOFF CHAMPIGNON / QUARZ
T 005E ECKTYP 5
P 005K LM-RAD ELEGANCE (ENTWICKLUNGSCODE)
P 005P ATG BR221 FZG 5
P 006 VERSUCH UT, PRESSE / TEST
P 006A STOFF PETROL
T 006E ECKTYP 6
P 006K AB KW 26/2000 UND SPÄTER
P 006P ATG BR221 FZG 6
P 007 VERSUCH SIFI, KAROSSERIE-ENTWICKLUNG
P 007A STOFF ZIEGELROT
T 007E ECKTYP 7
P 007K DACHRELING (ENTWICKLUNGSCODE)
P 007P ATG BR221 FZG 7
P 008 KUNDENNAHE FAHRERPROBUNG-FUHRPARK UT /ERPROB. PAC
P 008A STOFF GRAU / SCHIEFERGRAU / ORION GRAU
T 008E ECKTYP 8
P 008K RAD VA + HA 8,5J X 17 (ENTWICKLUNGSCODE)
P 008O DESIGNO ALANITGR_N
P 008P ATG BR221 FZG 8
P 008U DESIGNO-ALANITGRUEN LACKIERUNG
P 009 FOTO
T 009E ECKTYP 9
P 009K RAD VA + HA 8,5J X 18 (ENTWICKLUNGSCODE)
P 009P ATG BR221 FZG 9
P 009U SONDERLACKIERUNG - SAPHIRSCHWARZ
P 010 FAHRERPROBUNG W50
P 010A STOFF DUENE
T 010E ECKTYP 10
P 010K RAD VA 8,5J X 18/HA 9,5 X 18 (ENTWICKLUNGSCODE)
P 010P ATG BR221 FZG 10
P 011 FAHRERPROBUNG W67
P 011A STOFF MESCALERO/DUENE ANTHRAZIT
P 011K AGGREGATETRAEGER TYP 203 BAULOS 2 U.3
P 011P ATG BR221 FZG 11
P 012 SCHULUNG / DIAGNOSE VP/S
P 012A STOFF DUENE MERLINBLAU
P 012K TAC-(TEILAUFBAU-CRASH-GESAMT)WG.1-3 TYP 211
P 012O DESIGNO-BLAU - METALLIC
P 012P ATG BR221 FZG 12
P 012U DESIGNO-BLAU - METALLICLACK

P 013 AUSSTELLUNG (WENN NICHT CODE 997)
P 013K TAC-(TEILAUFBAU-CRASH-WAGEN 1)TYP 211
P 013P ATG BR221 FZG 13
P 014 KUNDENNAHE FAHRERPROBUNG-FUHRPARK SIFI/W54 RASTATT
P 014K TAC-(TEILAUFBAU-CRASH-WAGEN 2)TYP 211
P 014P ATG BR221 FZG 14
P 015 KD - TECHNIK
P 015A STOFF QUARZ/QUARZ
P 015K TAC-(TEILAUFBAU-CRASH-WAGEN 3) TYP 211
P 015O DESIGNO-PURPUR-LACKIERUNG
P 015P ATG BR221 FZG 15
P 015U DESIGNO-PURPUR LACKIERUNG
P 016 PRAXISTEST INLAND/EXPORT
P 016K AB KW 40/2000 UND SPAETER
P 016P ATG BR221 FZG 16
P 017 NICHT KUNDENFAEHIGE FAHRZEUGE
P 017A STOFF DUENE MAGMAROT
P 017K ELEKTROMAGNETISCHE VENTILSTEUERUNG BAUSTUFE 1A
P 017O DISIGNO-VARIOCOLOR LACKIERUNG
P 017P ATG BR221 FZG 17
P 017U DESIGNO-VARICOLOR 1 LACKIERUNG
P 018 FZGE. DIE IN VERKAUFSF. ZUST. UMGER. WERDEN SOLLEN
P 018A STOFF MESCALERO GRAU
P 018K TAC TEILAUFBAU TA 1105/1 PTT2 TEST
P 018P ATG BR221 FZG 18
P 019 PRAXISTESTFZGE., VORFUEHR-FZGE.(KUNDENFAEH. FZGE.)
P 019A STOFF QUARZ/GELB
P 019K VARIABLE LIFT CONTROL
P 019O DESIGNO-ROT - METALLICLACK
P 019P ATG BR221 FZG 19
P 019U DESIGNO-ROT - METALLICLACK
P 020 VORFUEHRWAGEN VERTRIEB
P 020O DESIGNO-ORANGE-LACKIERUNG
P 020P ATG BR221 FZG 20
P 020U DESIGNO-ORANGE LACKIERUNG
P 021 DESIGNO - LEDER
P 021A STOFF SCHWARZ
P 021K ATG 02 TYP W169
P 021O DESIGNO-LCP LACKIERUNG
P 021P ATG BR221 FZG 21
P 021U DESIGNO-LCP LACKIERUNG
P 022 DESIGNO - ZIERTEILE
P 022A STOFF MONDRIA (BLAU)
P 022K ATG 03 TYP W169
P 022O DESIGNO-BRAUNSCHWARZ-LACKIERUNG
P 022P ATG BR221 FZG 22
P 022U DESIGNO-BRAUNSCHWARZ LACKIERUNG
P 023 VF 210 SYNERGIEFAHRZEUGE
P 023K ATG 04 TYP W169
P 023O DESIGNO-VARIOCOLOR-LACKIERUNG
P 023P ATG BR221 FZG 23
P 023U DESIGNO-VARICOLOR 2 LACKIERUNG
P 024 QM FREIGABE-FAHRZEUGE
P 024K ATG 05 TYP W169
P 024O DESIGNO-HELLGRUEN-LACKIERUNG
P 024P ATG BR221 FZG 24
P 024U DESIGNO-HELLGRUEN LACKIERUNG
P 025 TRANSPORTSCHUTZ ALLRAD
P 025K ATG 06 TYP W169
P 025O DESIGNO-BRILLANTSCHWARZ-LACKIERUNG
P 025P ATG BR221 FZG 25
P 025U DESIGNO-BRILLANTSCHWARZ LACKIERUNG
P 026 ENTFALL NOTSCHLUESSEL
P 026A STOFF MINT (GRUEN)
P 026K ATG 07 TYP W169

P 026O DESIGNO-MEERBLAU-LACKIERU
P 026P SAMMELCODE BL1 ATG BR221
P 026U DESIGNO-MEERBLAU LACKIERUNG
P 027A STOFF SCARLET (ROT)
P 027K ATG 08 TYP W169
P 027O DESIGNO-LCP LACKIERUNG
P 027P SAMMELCODE BL2 ATG BR221
P 027U DESIGNO-LCP LACKIERUNG
P 028 SKD - KAROSSEN GRUNDIERT
P 028K STARTERGENERATOR
P 028P SAMMELCODE BL2B ATG BR221
P 029 PREISSTEUERUNG AUTOM. GETRIEBE (210 E28/E32)
P 029K GW FBM 461.329
P 029O DESIGNO-SILBER LACKIERUNG
P 029U DESIGNO-SILBER LACKIERUNG
P 030 AMG - AGGREGAT V8-M55/V12-M63
P 030K DIREKTEINSPRITZUNG,STRAHLGEFUEHRT
P 030O DESIGNO-GELBGOLD LACKIERUNG
P 030U DESIGNO-GELBGOLD LACKIERUNG
P 031K ATG 09 TYP W169
P 031O DESIGNO-CHROMAFLAIR 1 LACKIERUNG
P 031P ATG BR221 FZG 31 (UNDERSHOOT-ATG)
P 031U DESIGNO-CHROMAFLAIR 1 LACKIERUNG
P 032 TAIWAN - GERAEUSCHTEST GETRIEBE
P 032A STOFF GRAU/BLAU BZW. ANTHRAZIT/BLAU
P 032K ATG 10 TYP W169
P 032O DESIGNO-MYSTICBLAU-LACKIERUNG
P 032P ATG BR221 FZG 32 (UNDERSHOOT-ATG)
P 032U DESIGNO-MYSTICBLAU-LACKIERUNG
P 033 ZUSATZRAD STAHLAUSFUEHRUNG B. LM-RAEDER 124/202
P 033K ATG 11 TYP W169
P 033O DESIGNO-MOKKASCHWARZ LACKIERUNG
P 033U DESIGNO-MOKKASCHWARZ LACKIERUNG
P 034 PREISSTEUERUNG UMST. RADIO CLASSIC -> SPEZIAL
P 034K ATG 12 TYP W169
P 034U DESIGNO-VARICOLOR 3 LACKIERUNG
P 035 SERIENVERSUCH M271
P 035K ATG 13 TYP W169
P 036 SERIENVERSUCH DE22LA
P 036A STOFF ANTHRAZIT/GRUEN
P 036K ATG 14 TYP W169
P 036U DESIGNO-VARICOLOR 4 LACKIERUNG
P 037 SERIENVERSUCH DE27LA
P 037A STOFF ANTHRAZIT/ROT
P 037K ATG 15 TYP W169
P 037U DESIGNO-MYSTICROT LACKIERUNG
P 038 SERIENVERSUCH ELEKTROHYDRAULISCHE BREMSE (EHB)
P 038A STOFF ANTHRAZIT/GRAU
P 038K ATG 16 TYP W169
P 039 SERIENVERSUCH:M111 EVO/BITURBO M275/OM613 MODFI.
P 039A STOFF ANTHRAZIT/GELB
P 039K ATG 17 TYP W169
P 040 KANADA SPECIAL EDITION
P 040A STOFF MERCEDES
P 040K ATG 18 TYP W169
P 040O SCHWARZ - UNILACK
P 040P PROTOTYPWAGEN W/S203 4X4 (PTS 1 BIS PTS 14)
P 040U SCHWARZ - UNILACK
P 041A STOFF MERCEDES - SCHWARZ
P 041K ATG 19 TYP W169
P 041P PROTOTYPWAGEN W203 4X4 PTS 14 (M112 E32)
P 041U DESIGNO-GRAPHITGRUEN LACKIERUNG
P 042 UMSTELLUNG AUF APS 4 W210 U.BR140 (BEDIENTEIL 2)
P 042A STOFF MERCEDES - BLAU
P 042K ATG 20 TYP W169

P 042P PROTOTYPWAGEN W203 4X4 PTS 1 (M112 E32)
P 043K ATG 21 TYP W169
P 043P PROTOTYPWAGEN S203 4X4 PTS 5 (M112 E32)
P 044 LERNINSEL FZGE. RASTATT
P 044K ATG 22 TYP W169
P 044P PROTOTYPWAGEN W203 4X4 PTS 8 (M112 E32)
P 045 PREISSTEUERUNG ETS/ASR
P 045A STOFF MERCEDES - CHAMPIGNON
P 045K ATG 23 TYP W169
P 045P PROTOTYPWAGEN S203 4X4 PTS 2 (M112 E32) (USA)
P 046 VLIESBATTERIE BR 210 IN W50
P 046K ATG 24 TYP W169
P 046P PROTOTYPWAGEN W203 4X4 PTS 15 (M112 E26)
P 047 ELEKTR. EINPARKHILFE FUER W/V 140 MIT E60
P 047K ATG 25 TYP W169
P 047P PROTOTYPWAGEN S203 4X4 PTS 13 (M112 E32)
P 048 NEUE KATBOX OM668 (BR 168)
P 048A STOFF MERCEDES - GRAU
P 048K ATG 26 TYP W169
P 048P PROTOTYPWAGEN S203 4X4 PTS 9 (M112 E26)
P 049 MOTORSTEUERUNG MSM2
P 049K ATG 27 TYP W169
P 049P PROTOTYPWAGEN S203 4X4 PTS 7 (M112 E32)
P 050 AEJ 99/2
P 050A STOFF-CLASSIC
P 050K AMG TEILE
P 050P PROTOTYPWAGEN W203 4X4 PTS 12 (M112 E32)
P 051 AEJ 00/2
P 051A STOFF ANTHRAZIT
P 051K ATG 29 TYP W169
P 052 AEJ 01/2
P 052A STOFF GALAXIBLAU
P 052K ATG 30 TYP W169
P 053 AEJ 02/2; 03/0
P 053K ATG 31 TYP W169
P 054 AEJ 03/2
P 054K CHALLENGE A-MASSNAHME NEUE STEUERUNG
P 055 AEJ 04/2
T 0550 LACKFARBE FUER CRASH FAHRZEUGE MB 0550
P 055A STOFF QUARZ
P 055K DREHMOMENTOPTIMIERUNG N275
P 056 AEJ 05/2
P 056K BST.2,CHARGE 3 B
P 057 AEJ 06/2
P 057K ELEKTROMAGNETISCHE VENTILSTEUERUNG BAUSTUFE 1B
P 058 AEJ 97/2
P 058A STOFF ORIONGRAU MITTEL
P 059 AEJ 98/2
P 060K SAF 01 TYP W164
P 060P PROTOTYPWAGEN W/V220 4X4 PTS 1-15
P 061A STOFF SCHWARZ / ANTHRAZIT
P 061K SAF 04 TYP W164
P 061P PROTOTYPWAGEN W220 4X4 PTS 1 (M112 E32)
P 062A STOFF BLAU
P 062K SAF 03 TYP W164
P 062P PROTOTYPWAGEN W220 4X4 PTS 2 (M112 E32)
P 063K SAF 02 TYP W164
P 063P PROTOTYPWAGEN V220 4X4 PTS 3 (M113 E50)
P 064K SAF 05 TYP W164
P 064P PROTOTYPWAGEN W220 4X4 PTS 4 (M113 E50)
P 065A STOFF QUARZ
P 065K SAF 06 TYP W164
P 065P PROTOTYPWAGEN V220 4X4 PTS 5 (M113 E50)
P 066K SAF 07 TYP W164
P 066P PROTOTYPWAGEN V220 4X4 PTS 6 (M112 E32)