sensor MITSUBISHI 3000GT 1991 Service Manual

36-2PARKING BRAKES - Specifications
SPECIFICATIONSM36CA- -
GENERAL SPECIFICATIONS
ItemsSpecifications
iI”
Parking brakes
Type
Brake lever type
Cable arrangementMechanical brake acting on rear wheels
Lever type
V-type
SERVICE SPECIFICATIONSM36cB-.
Items
Standard value
Parking brake lever stroke
Brake lining thicknessmm (in.)
Brake drum I.D.mm (in.)
Clearance between th;$;;d) sensor pole pieceand the rotor tooth
Limit
Brake lining thicknessmm (in.)
Brake drum I.D.mm (in.)
Specifications
3 - 5 notches2.8
(.I 1)
168.0 (6.6)0.2
- 0.7 LOO8 - .028)
1 .o f.039)
169.0 (6.7)
LUBRICANTSM36CD- -
ditems
Rear brake shoe and backing plate contact surfaces
Contact surface between shoe & lining assembly’sstrut and adjusterSpecified lubricant
Brake grease SAE J310, NLGI No. 1
Contact surface between shoe & lining assembly and
shoe-adjustment bolt and shoe-support piece
SEALANTS AND ADHESIVES
ItemsSpecified sealant
Shoe hold-down pin installation surface3M ATD Part No. 8513 or equivalent
1 TSB Revision

36-6PARKING BRAKES - Parking Brake Lever and Parking Brake CableI
50-60 Nm36 - 43 ft.lbs.
Parking brake cable removal
steDs11. Shoe hold-down pin.
1. Cable adjuster** 12. Adjuster
l * l *6. Rear speed sensorl a 13. Shoe-to-anchor spring
(Refer to GROUP 35 -Speed Sensor.)14. Strut
7. Rear brake assembly15. Strut return spring
8. Rear brake disc16. Shoe & lining assembly*-I PI’.
9. Adjusting wheel spring10. Shoe hold-down cupI
/. Llrp18. Parking cable protector19. Parking brake cable16
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14FOO70TSB Revision

36-8PARKING BRAKES - Parking Brake
PARKING BRAKE
REMOVAL AND INSTALLATION
{emoval steps1’
C* l *1. Rear speed sensor
3. Rear brake assembly
4. Rear brake disc
5.Hubcap
l +6. Flange nut7.Washer
8. Rear hub unit
beanng12. Adjusting wheel spring
13. Shoe hold-down cup
14. Shoe hold-down spring
15. Shoe hold-down pin
l * 16. Adjusterl a 17. Shoe-to-anchor spring18.Strut
19. Strut return spring
20. Shoe
& lining assembly21.Clip23.Backingplate
71
Adjustment (Refer to P.36.4.)
83 Nm60ft.lbS. 50-60Nm
36 - 43 ft.lbs.
/
M36YA- -
Sealant: 3M ATD Part No.
8513 or equivalent50-60 Nm
36 - 43 ftlbs.
14NOOll
L23
20
*
14N0004
Grease: Brake grease SAE J310, NLGI No. 1
14LOO15c:&14D650
d,
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ITSB Revision

PARKING BRAKES - Parking Brake36-9
4WD>
190Nm
137ft.lbs.
83Nm12 Nm60ft.lbs.9 ft.lbs.50-60
Nm36 43-ft.lbs.Removal steps
+*I. Rear speed sensor2. O-ring
3. Rear brake assembly
4. Rear brake disc
50-60Nm36 - 43 ft.lbs.l * l *9. Self-locking nut10. Companion flangel *11. Rear axle shaft
12. Adjusting wheel spring
13. Shoe hold-down
CUD14. Shoe hold-down spnng15. Shoe hold-down pinI)* 16. AdjusterI)* 17. Shoe-to-anchor spring
18. Strut
19. Strut return spring
20. Shoe
& lining assembly
21. Clip
22. Brake tube connection
23. Backing plate23
Grease: Brake grease SAE 5310, NLGI No. 1
1 TSB Revision1

36-10PARKING BRAKES - Parking Brake
SERVICE POINTS OF REMOVALM36YBALI. REMOVAL OF REAR SPEED SENSOR
Caution
When removing the speed sensor from the knuckle, usei&J 1
care not to hit the pole piece at its tip against the rotorteeth or other parts.
11 FO03814LOOOi
14NOli9. REMOVAL OF SELF-LOCKING NUT
With the special tool, secure the axle shaft and remove the
companion flange self-locking nut.
II. REMOVAL OF AXLE SHAFT ASSEMBLY
With the special tool, remove the axle shaft from the trailing
arm.
INSPECTIONM36YCAI
CHECKING FOR UNUSUAL WEAR OF THE BRAKE LININGAND BRAKE DRUM
(1) Measure the thickness of the brake lining at several places.
Standard value: 2.8 mm
(.I10 in.)
Limit:
1.0 mm (.039 in.)
Caution
Replace the brake shoes if the thickness of the brakelining is the limit value or less.
(2)Measure the brake disc drum inner diameter at two or more
places.Standard value: 168.0 mm (6.6 in.)
Limit: 169.0 mm (6.7 in.)
CautionReplace if the brake disc drum inner diameter is the
limit value or more.
TSB Revision

PARKING BRAKES - Parking Brake36-11
14N000'
Spindle,
I’_14NOO05
SERVICE POINTS OF INSTALLATIONM36YDAP
17. INSTALLATION OF SHOE-TO-ANCHOR SPRINGThe shoe-to-anchor spring must be installed in the se-
quence shown in the illustration.
Caution
Each shoe-to-anchor spring has a unique spring loadand the spring “a”is painted to prevent erroneous
installation.
NOTEThe figure shows the left wheel; for the right wheel, the
position in symmetrical.
16. INSTALLATION OF ADJUSTERInstall the adjuster facing the left adjusting bolt to the
vehicle front and right adjusting bolt to the vehicle rear.
9. INSTALLATION OF SELF-LOCKING NUT
With the special tool, secure the axle shaft and tighten the
companion flange self-locking nut.
6. INSTALLATION OF FLANGE NUT
After tightening the flange nut, align with the spindle’s
indentation and crimp.
1. INSTALLATION OF REAR SPEED SENSOR
Insert a filler gauge between the speed sensor pole piece
and rotor teeth and tighten the speed sensor at such
position where the gap is as specified below over the entire
circumference.
Standard value: 0.2
- 0.7 mm (.008 - .028 in.)
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37A-1
STEERING
CONTENTSM37AA-A
POWER STEERING GEAR BOX*....................17Steering Wheel Return to Center
Check................................................................8
POWER STEERING HOSES................................32Tie Rod End Ball Joint Startinq Torque
POWER STEERING OIL PUMP. .._....................28Check. . . . . . . . .._.............................. r . . . . . . . . ..I . . . . . .6Tie Rod End Ball Joint Variation Check
SERVICE ADJUSTMENT PROCEDURES5(Shaft direction)................................................5........
Bleeding............................................................10V-Belt Tension Check........................................8
Fluid Level Check............................................9SPECIAL TOOLS....................................................3Fluid Replacement
............................................9
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bOil Pressure Switch Check
SPECIFICATIONS2............................12................................................Oil Pump Pressure Test
....................................1 1General Specifications....................................2Stationary Steering Effort Check
....................8Lubricants............................................................3Steering Angle Check
5Sealant and Adhesives....................................3........................................Steering Wheel Centering
6Service Specifications....................................2................................Steering Wheel Free Play Check
....................5STEERING WHEEL AND SHAFT*....................13
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3000GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components (that may have to be
removed/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(I)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from
rendering the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B
-Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of theSRS or any SRS-related component.

42-1
BODY
CONTENTSM42AA- -
CENTER PILLAR GLASS........................................................32
CENTRAL DOOR LOCKING SYSTEM
................................55
DOOR ASSEMBLY....................................................................40
DOOR GLASS AND REGULATOR
........................................42
DOOR HANDLE AND LATCH
................................................54
DOOR TRIM AND WATERPROOF FILM
............................41
DRIP LINE WEATHERSTRIP....................................................65
ENGINE HOOD........................................................................18
FENDER*....................................................................................23
FUEL TANK FILLER DOOR
....................................................22
LIFTGATE....................................................................................20
LIFTGATE GLASS....................................................................37
LOOSE PANEL
........................................................................24
POWER WINDOW
....................................................................43
QUARTER WINDOW GLASS
................................................33SERVICE ADJUSTMENT PROCEDURES
............................
Door Adjustment................................................................Door inside Handle Play Check............................................Door Window Glass Adjustment........................................Floor Pan inspection............................................................Fuel Filler Door Adjustment................................................Hood Adjustment................................................................Liftgate Adjustment............................................................
SPECIAL TOOLS........................................................................
SPECIFICATIONS....................................................................
General Specifications........................................................Sealants and Adhesives........................................................
ServiceSpecifications........................................................
TROUBLESHOOTING............................................................
WINDOW GLASS....................................................................
WINDSHIELD............................................................................
13
14
16
14
17
14
13
13
4
2
2
3
3
5
25
28
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3000GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components (that may have to be
removed/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(1)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from
rendering the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B
-Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of the
SRS or any SRS-related component.

EXTERIOR - Windshield Wiper and Washer
MOVAL AND INSTALLATIONY5lK.JAR
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9Nm7 ft.lbs.
3emoval steps of linkage
I. Wiper blade
I)* 2. Wiper arm
3. Front deck garnish
4. Air inlet garnish
(RH)5. Hole cover
a*6. Wiper motor16FO103
7. Linkage
Removal steps of wiper motor
1. Wiper blade
l *2. Wiper arm
5. Hole cover
*I)6. Wiper motorRemoval steps of washer tank
8. Battery
9. Battery tray
10. Washer tank
11. Washer motor
12. Washer fluid level sensor
Removal of column switch (wiper and washer
switch)
15. Column switch (Refer to GROUP 54
-Column Switch.)
TSB RevisionRemoval steps of washer tube
8. Battery
9. Battery tray
13. Washer nozzle
14. Washer tube

51-34
EXTERIOR - Windshield Wiper and Washer
Connector B
-____1.310027lXN007t
1
dentification mark: AInspection of Wiper Relay (Built-in Column Switch)
(1) Check to ensure that there is continuity between terminals@ and @ and between the terminals @ and
@, and that
there is no continuity between terminals @ and
@.
(2) Connect the positive terminal of the battery to terminal @dand the negative terminal to terminal @ to check that the
battery voltage is available at terminal
@.INSPECTION OF WASHER MOTOR
(I) When the washer motor is inspected, make sure that it is
mounted on the washer tank and that the washer tank is
filled with water.
(2) Connect the battery as shown to check whether water is
pumped out.
INSPECTION OF WASHER FLUID LEVEL
,SENSOR
(1) Connect a circuit tester to the connector of the level sensor
as shown.
(2) Check that when the float is moved down, the circuit is
closed and that when the float is moved up, the circuit is
opened.
Front deck garnish18FO164SERVICE POINT OF INSTALLATION
2. INSTALLATION OF WIPER ARM
(1) The wiper arms, right and left, are different in shape.
Check the identification symbol.
(2) After the wiper blades have been set, install them in
such a way that the ends of the wiper blades will stop at
the specified positions (standard values).
Standard value: (A) 15
tz mm (.6 tf in.)
dTSB Revision