diagnostic MITSUBISHI 380 2005 Workshop Manual

TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
TRACTION CONTROL SYSTEM (TCL)13C-27
STEP 2. Using diagnostic tool MB991958, read the
diagnostic trouble code.
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
(1) Connect diagnostic tool MB991958 to the data link
connector. (Refer to P.13C-3).
(2) Turn the ignition switch to the "ON" position.
(3) Use diagnostic tool MB991958 to read the TCL diagnostic
trouble codes. (Refer to P.13C-3).
(4) Turn the ignition switch to the "LOCK" (OFF) position.
(5) Disconnect diagnostic tool MB991958.
Q: Is any DTC set?
YES : Refer to P.13C-8, Diagnostic Trouble Code Chart.
Then go to Step 4.
NO : Go to Step 3.
STEP 3. Using diagnostic tool MB991958, read the
diagnostic trouble code.
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
(1) Connect diagnostic tool MB991958 to the data link
connector. (Refer to P.17-11).
(2) Turn the ignition switch to the "ON" position.
(3) Check for Combination meter system diagnostic trouble
code. (Refer to GROUP 54A, Combination Meter Assembly
Diagnosis
Diagnosis Function How to Read and Erase
Diagnostic Trouble Code P.54A-46).
(4) Turn the ignition switch to the "LOCK" (OFF) position.
(5) Disconnect diagnostic tool MB991958.
Q: Is DTC U1102 set?
YES : Replace the hydraulic unit (integrated with
ABS/TCL-ECU). (Refer to GROUP 35B
Hydraulic
Unit P.35B-93). Then go to Step 4.
NO : Replace the combination meter assembly. (Refer to
GROUP 54A
Combination Meter Assembly
P.54A-142). Then go to Step 4.

TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
TRACTION CONTROL SYSTEM (TCL)13C-34
INSPECTION PROCEDURE 6: TCL does not Operate.
NOTE: If the ABS-8 ECU or the active wheel
speed sensor are disconnected, or if the wiring is
an open/ short circuit, the ABS 8 ECU will shut
off power supply to the respective wheel speed
sensor. All other wheel speed sensors will oper-
ate normally. To restore the power supply, the
ignition switch must be turned to the "OFF" posi-
tion then to the "ON" position again.
.
COMMENT
The fail-safe function is probably cancelling TCL. In
this case, diagnostic tool MB991958 can be used to
retest each system by checking the diagnostic trou-
ble codes.
.
TROUBLESHOOTING HINTS (THE MOST
LIKELY CAUSES FOR THIS CASE:)
Malfunction of the CAN bus line.
Malfunction of the MPI system.
Malfunction of the A/T system.
Malfunction of the ABS/TCL-ECU.
DIAGNOSIS
Required Special Tools:
MB991958: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: V.C.I.
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
STEP 1. Using diagnostic tool MB991958, read the
diagnostic trouble code.
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
(1) Connect diagnostic tool MB991958 to the data link
connector. (Refer to P.13C-3).
(2) Turn the ignition switch to the "ON" position.
(3) Use diagnostic tool MB991958 to read the TCL diagnostic
trouble codes. (Refer to P.13C-3).
(4) Turn the ignition switch to the "LOCK" (OFF) position.
(5) Disconnect diagnostic tool MB991958.
Q: Is any DTC set?
YES : Repair the TCL. (Refer to P.13C-8, Diagnostic
Trouble Code Chart). Then go to Step 4.
NO : Go to Step 2.

TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
TRACTION CONTROL SYSTEM (TCL)13C-35
STEP 2. Using diagnostic tool MB991958, check TCL
actuator test item09: Engine TCL Drive.
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
(1) Connect diagnostic tool MB991958 to the data link
connector. (Refer to P.13C-3).
(2) Turn the ignition switch to the "ON" position.
The engine speed increases after the actuator test
because the actuator test continues for only three sec-
onds. Therefore, release the accelerator pedal immedi-
ately.
(3) Use diagnostic tool MB991958 to check the actuator test.
(Refer to P.13C-3).
Item 09: Engine TCL Drive.
When the accelerator pedal is depressed at the
same time that the button for actuator test item 09
displayed on diagnostic tool MB991958 is pressed,
the system prevents the engine speed from rising for
three seconds.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
(5) Disconnect diagnostic tool MB991958.
Q: Are the check results for actuator test item 09
satisfactory?
YES : Go to Step 3.
NO : Replace the hydraulic unit (integrated with
ABS/TCL-ECU). (Refer to GROUP 35B
Hydraulic
Unit P.35B-93). Then go to Step 4.
STEP 3. Retest the system
Q: Does the TCL work normally?
YES : It can be assumed that this malfunction is intermittent.
(Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
How to
Cope with Intermittent Malfunction P.00-14).
NO : Replace the hydraulic unit (integrated with
ABS/TCL-ECU). (Refer to GROUP 35B
Hydraulic
Unit P.35B-93). Then go to Step 4.
STEP 4. Retest the system
Q: Does the TCL work normally?
YES : The procedure is complete.
NO : Return to Step 1.

TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
TRACTION CONTROL SYSTEM (TCL)13C-36
DATA LIST REFERENCE TABLEM1136003500071
NOTE: If the ABS-8 ECU or the active wheel
speed sensor are disconnected, or if the wiring is
an open/ short circuit, the ABS 8 ECU will shut
off power supply to the respective wheel speed
sensor. All other wheel speed sensors will oper-
ate normally. To restore the power supply, the
ignition switch must be turned to the "OFF" posi-
tion then to the "ON" position again.The following items can be read by the diagnostic
tool from the ABS/TCL-ECU input data. (Refer to
P.13C-3).
NOTE: Since the TCL is controlled with the same ABS/TCL-ECU used to control the ABS, the stoplight switch
check item (No.6) used only for the ABS also appear.MUT-III
DIAGNOSTI
C TOOL
DISPLAYITEM
NO.CHECK ITEM CHECKING REQUIREMENTS NORMAL
VA L U E
FL wheel
speed sensor01 Front left wheel speed sensor Drive the vehicle Vehicle speeds
displayed on the
speedometer
and diagnostic
tool are identical. FR wheel
speed sensor02 Front right wheel speed sensor
RL wheel
speed sensor03 Rear left wheel speed sensor
RR wheel
speed sensor04 Rear right left wheel speed
sensor
Power supply
voltage05 ABS/TCL-ECU power supply
voltageIgnition switch power supply
voltageBattery positive
voltage
Stoplamp
switch
(input)*06 Stoplamp switch Depress the brake pedal. ON
Release the brake pedal. OFF
Stoplamp
switch*13 Stoplamp switch Depress the brake pedal. ON
Release the brake pedal. OFF
Pump motor 21 Pump motor When the ABS outputs the
operation permission signal
during drivingON
When the ABS outputs the
operation permission signal
during drivingOFF
Valve relay 30 Valve relayWhen the ABS outputs the
operation permission signal
during drivingON
When the ABS outputs the
operation permission signal
during drivingOFF
TCL mode 35 TCL operation When the TCL outputs the
operation permission signal
during drivingON
When the TCL outputs the
operation inhibition signal
during drivingOFF

TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
TRACTION CONTROL SYSTEM (TCL)13C-37
ACTUATOR TEST REFERENCE TABLEM1136003600067
NOTE: If the ABS-8 ECU or the active wheel
speed sensor are disconnected, or if the wiring is
an open/ short circuit, the ABS 8 ECU will shut
off power supply to the respective wheel speed
sensor. All other wheel speed sensors will oper-
ate normally. To restore the power supply, the
ignition switch must be turned to the "OFF" posi-
tion then to the "ON" position again.The diagnostic tool activates the following actuators
for testing. (Refer to P.13C-3).
NOTE: Since the TCL is controlled with the same ABS/TCL-ECU used to control the ABS, the FL, FR, RL or
RR Wheel ABS Drive testing items (No.01 to 04) used only for the ABS also appear. MUT-III
DIAGNOSTIC TOOL
DISPLAYITEM NO. CHECK ITEM PARTS TO BE ACTIVATED
FL wheel ABS Drive* 01 Solenoid valve for front left wheel Solenoid valves and pump
motors in the hydraulic unit
(simple inspection mode) FR wheel ABS Drive* 02 Solenoid valve for front right wheel
RL wheel ABS Drive* 03 Solenoid valve for rear left wheel
RR wheel ABS
Drive*04 Solenoid valve for rear right wheel
Engine TCL Drive 09 TCL operation check Outputs the engine torque
control signal (engine torque =
0) to PCM for three seconds.

SPECIAL TOOLS
TRACTION CONTROL SYSTEM (TCL)13C-45
SPECIAL TOOLSM1136000600024
TOOL TOOL NUMBER AND NAME SUPERSESSION APPLICATION
MB991958
A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991914
F: MB991825
G: MB991826
MUT-III sub assembly
A: Vehicle communication
interface (V.C.I.)
B: MUT-III USB cable
C: MUT-III main harness A
(Vehicles with CAN
communication system)
D: MUT-III main harness B
(Vehicles without CAN
communication system)
E: MUT-III main harness C
(for Daimler Chrysler
models only)
F: MUT-III measurement
adapter
G: MUT-III trigger harnessMB991824-KIT
NOTE: G: MB991826
MUT-III trigger
harness is not
necessary when
pushing V.C.I. ENTER
key.Checking diagnostic
trouble codes
For vehicles with CAN
communication, use
MUT-III main harness A
to send simulated
vehicle speed. If you
connect MUT-III main
harness B instead, the
CAN communication
does not function
correctly.

ON-VEHICLE SERVICE
TRACTION CONTROL SYSTEM (TCL)13C-47
ON-VEHICLE SERVICE
TCL INDICATOR LIGHT CHECKM1136000900058
1. Check that the "TCL OFF" indicator light and the TCL work
indicator light illuminate for three seconds when the ignition
switch is turned to the "ON" position.
2. Check that the "TCL OFF" indicator light illuminates and
goes off in cycles each time the TCL switch is pushed after
starting the engine.
3. Check that the "TCL OFF" indicator light and the TCL work
indicator light do not illuminate, when driving at 30km/h
(37.5 mph) for more than 2 seconds.
4. If defective, repair it. (Refer to P.13C-23, TCL diagnosis

Symptom Procedures
Inspection Procedure 1, 2, 3 and 4).
TCL OPERATION CHECKM1136001100055
Required Special Tools:
MB991958: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: V.C.I.
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A

ON-VEHICLE SERVICE
TRACTION CONTROL SYSTEM (TCL)13C-48
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
1. Connect diagnostic tool MB991958 to the data link
connector. (Refer to P.13C-3).
2. Turn the ignition switch to the "ON" position.
The engine speed increases after the actuator test
because the actuator test continues for only three sec-
onds. Therefore, release the accelerator pedal immedi-
ately.
3. Use diagnostic tool MB991958 to check the actuator test.
(Refer to P.13C-3).
Item 09: Engine TCL Drive.
When the accelerator pedal is depressed at the same
time that the button for actuator test item 09 displayed
on diagnostic tool MB991958 is pressed, the system
prevents the engine speed from rising for three sec-
onds.
4. Turn the ignition switch to the "LOCK" (OFF) position.
5. Disconnect diagnostic tool MB991958.
6. If defective, repair it. (Refer to P.13C-34, TCL diagnosis

Symptom Procedures
Inspection Procedure 6).
TCL SWITCH CHECKM1136001700024
1. Remove the TCL switch. (Refer to P.13C-49).
2. Measure the resistance between terminal 1 and terminal 2
when the TCL switch is pressed or released. If the values
measured at the time correspond to those in the table below,
the resistance values are correct.
WHEEL SPEED SENSOR CHECKM1136001300026
Refer to GROUP 35B, On-vehicle Service P.35B-88.
SWITCH
POSITIONTESTER
CONNECTIONSPECIFIED
CONDITION
Pressed 1-2 Less than 2
ohms
Released 1-2 Open circuit

17-1
GROUP 17
ENGINE AND
EMISSION
CONTROL
CONTENTS
ENGINE CONTROL. . . . . . . . . .
17-3
GENERAL DESCRIPTION . . . . . .
17-3
ENGINE CONTROL SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .
17-3
INTRODUCTION . . . . . . . . . . . . . . . . . . 17-3
TROUBLESHOOTING STRATEGY . . . 17-3
SYMPTOM CHART . . . . . . . . . . . . . . . . 17-4
SYMPTOM PROCEDURES . . . . . . . . . 17-4
SPECIAL TOOL . . . . . . . . . . . . . . .17-8
ACCELERATOR PEDAL . . . . . . . .17-9
REMOVAL AND INSTALLATION . . . . . 17-9
AUTO-CRUISE CONTROL . . . .17-10
GENERAL DESCRIPTION . . . . . .
17-10
AUTO-CRUISE CONTROL SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .
17-10
INTRODUCTION TO AUTO-CRUISE
CONTROL SYSTEM DIAGNOSIS . . . . . 17-10
DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . . 17-11
DIAGNOSTIC FUNCTION . . . . . . . . . . . 17-11
DIAGNOSTIC TROUBLE CODE CHART17-14
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . . . . . 17-15
SYMPTOM CHART . . . . . . . . . . . . . . . . 17-53
SYMPTOM PROCEDURES . . . . . . . . . . 17-54
DATA LIST REFERENCE TABLE . . . . . 17-65
ENGINE ECU TERMINAL VOLTAGE
REFERENCE CHART FOR AUTO-CRUISE
CONTROL SYSTEM OPERATION . . . . 17-67
SPECIAL TOOLS . . . . . . . . . . . . . .17-69
ON-VEHICLE SERVICE . . . . . . . . .17-71
AUTO-CRUISE CONTROL SWITCH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . 17-71
AUTO-CRUISE CONTROL SYSTEM
COMPONENT CHECK. . . . . . . . . . . . . . 17-73
AUTO-CRUISE CONTROL. . . . . . .17-75
REMOVAL AND INSTALLATION . . . . . . 17-75
Continued on next page

ENGINE CONTROL
ENGINE AND EMISSION CONTROL17-3
ENGINE CONTROL
GENERAL DESCRIPTIONM1171000100437
For the accelerator system, an electronic throttle
actuator control system is utilised, eliminating the
accelerator cable.CONSTRUCTION DIAGRAM
ENGINE CONTROL SYSTEM DIAGNOSIS
INTRODUCTIONM1171002000254
If there is a malfunction in the engine control system,
the accelerator pedal or throttle body may be faulty.
TROUBLESHOOTING STRATEGYM1171002100284
Use these steps to plan your diagnostic strategy.
If you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find an
engine control system fault.
1. Gather information from the customer.2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify that the malfunction is eliminated.