MITSUBISHI COLT 2006 Service Repair Manual

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-7
Throttle position sensor This sensor detects the position of the throttle valve
and inputs it into the engine-ECU or
engine-CVT-ECU . Based on the voltage that
is output by this sensor, the engine-ECU or
engine-CVT-ECU effects throttle valve
feedback control.
Accelerator pedal position sensor This sensor detects the position of the accelerator
and inputs it into the engine-ECU or
engine-CVT-ECU . Based on the voltage that
is output by this sensor, which determines the
accelerator position (and the intention of the driver),
the engine-ECU or engine-CVT-ECU
effects appropriate fuel injection and throttle valve
position controls.
Camshaft position sensorThis sensor detects the top-dead-center (TDC) of the
compression stroke of each cylinder.
Crank angle sensorThis sensor detects the crank angle and inputs it into
the engine-ECU or engine-CVT-ECU .
The engine-ECU or engine-CVT-ECU
effects injector control and other controls in
accordance with the signals received from this
sensor.
Detonation sensorThis sensor, which contains a piezoelectric element,
detects the vibration of the cylinder block that results
from knocking. The engine-ECU or
engine-CVT-ECU detects only the knocking
of the engine from these vibrations, in order to retard
the ignition timing in accordance with the strength of
the knocks.
Alternator FR terminalThis terminal is used for detecting the duty cycle ratio
that energizes the alternator field coil.
Inhibitor switch This is a contact point type switch that inputs a signal
into the engine-CVT-ECU to determine whether the
shift lever is in the neutral position.
Stop lamp switchThis is a contact point type switch that detects how
the brake pedal is depressed.
Actuators
Engine control relayThis relay turns ON and OFF the engine-ECU
or engine-CVT-ECU power circuit.
Throttle valve control servo relayThis relay turns ON and OFF the actuation power
circuit for the throttle valve control servo in the
engine-ECU or engine-CVT-ECU .
InjectorThe injectors inject fuel in accordance with the
injection signals received from the engine-ECU
or engine-CVT-ECU .
Ignition coil (with power transistor)Applies ignition coil primary current intermittently in
accordance with the ignition signals received from
the engine-ECU or engine-CVT-ECU ,
in order to generate high voltage for ignition.
Name Function

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-8
Fuel pump relayControls the power supplied to the fuel pump in
accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
A/C compressor relayControls the operation of the A/C compressor in
accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
Purge control solenoid valveControls the flow rate of the purge air introduced into
the inlet manifold in accordance with the signals
received from the engine-ECU or
engine-CVT-ECU .
EGR valve (stepper motor) Controls the EGR flow rate in accordance with the
signals received from the engine-CVT-ECU.
Alternator G terminalControls the amount of current generated by the
alternator in accordance with the signals received
from the engine-ECU or engine-CVT-ECU
.
Cooling fan control relayControls the rotation of cooling the fan in accordance
with the signals received from the engine-ECU
or engine-CVT-ECU .
Throttle valve control servoControls the throttle valve position in accordance with
the signals received from the engine-ECU or
engine-CVT-ECU .
Oil feeder control valveThe oil feeder control valve, which is actuated by the
signals received from the engine-ECU or
engine-CVT-ECU , controls the valve timing.
Oxygen sensor heater Turns ON and OFF the oxygen sensor heater circuit
in accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
Name Function

FUEL INJECTION CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-9
FUEL INJECTION CONTROL
M2132003000840
This control system is basically the same as that of
the 4G1-Non-Turbo engine used in the COLT.
System Configuration Diagram
AK600487
Catalytic
converterInjector
From fuel
pump
AB
Manifold absolute pressure sensor
Engine-ECU
or
Engine-CVT-
ECU Barometric pressure sensor
Intake air temperature sensor
Engine coolant temperature sensor
Throttle position sensor
Accelerator pedal position sensor Detonation sensor
Camshaft position sensor Crank angle sensor
Ignition switch-ST Oxygen sensor (front)
Oxygen sensor (rear)

THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-10
THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE
SPEED CONTROL
M2132003500191
These control systems are basically the same as
those of the 4G1- Non-Turbo engine used in the
COLT.
System Configuration Diagram
AK401884AE
Motor drive power
supply
(From throttle valve
control servo relay)
Engine-ECU or
Engine-CVT-ECU
Throttle
position
sensor
Main Sub Sub Main
Throttle valve
control servo Accelerator
pedal position
sensor
Throttle valve control unit
Engine control unit
Motor drive circuit

IGNITION TIMING AND DISTRIBUTION CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-11
IGNITION TIMING AND DISTRIBUTION CONTROL
M2132005000750
This control system is basically the same as that of
the 4G1-Non-Turbo engine used in the COLT.
System Configuration Diagram
AK402031
Ignition switch-IG
Ignition
coil Battery
Spark plug
Cylinder No. 1 2 3 4
Manifold absolute
pressure sensor
Intake air temperature sensor
Barometric pressure sensor
Engine coolant
temperature sensor
Camshaft position sensor
Crank angle sensor
Detonation sensor
Ignition switch-ST
Engine-ECU
or Engine-
CVT-ECU
AG
OTHER CONTROL FUNCTI O NS
M21320100 0059 6
The following co ntrols are b a sically t he sa me a s
those
of the 4G1 - No n
−turbo eng ine u s ed in the
CO
L
T
.
•ENGINE CONTROL RELA Y CONTROL
•THROTTLE VA L V E C O NTROL SER VO R E LA Y
CONTROL
•MIVEC (Mitsub i sh i Inno vative V a lve T i ming Elec-
tronic Con t rol System)
•FUEL PUMP RELA Y CONTROL
•OXYGEN S E NSOR HEA T E R CONTR O L
•A/C RELAY CONTROL
•ALTER N A T OR CONTROL

FAN RELAY CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-12
FAN RELAY CONTROL
M2132026400117
M
AK402032
OFFON ON
OFF
Engine coolant temperature sensor
Accelerator pedal position sensor Crank angle sensor
Engine-ECU or
Engine-CVT-ECU
Battery
Ignition
switch-IG
Cooling fan
control relay
Cooling fan
control relay A/C switch
AD
A/C switchVehicle speedEngine coolant
temperaturePower transistorFan operation
OFF80 km/h or lessApproximately 96°C
or moreONRotated
Approximately 96°C
or lessOFFStopped
80 km/h or moreApproximately
105
°C or more
ONRotated
Approximately
105
°C or less
OFFStopped
ON−−ONRotated

CONTROLLER AREA NETWORK (CAN)
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-13
CONTROLLER AREA NETWORK (CAN)
M2132019000292
Establishing communication without fail is designed
by CAN communication protocol. Refer to Group
54C-CAN
P.54C-2 for the details about CAN.
The signals input into engine-ECU or
engine-CVT-ECU are as follows:
CAN Communication Input Signal Table
Input signal nameTransmitter ECU
Motor electric current signalEPS-ECU
Compressor signalMeter and A/C-ECU
Idle-up request signal
Cooling fan request signal
SYSTEM CONFIGURATION DIAGRAM
AK600527AB
Engine-ECU
or
Engine-CVT
-ECU
M.U.T.-III
EPS-ECU ETACS
-ECU
Steering
wheel
sensor G and
yaw rate
sensor
ABS-ECU
CAN_H
CAN_L Diagnosis
connector Combination
meter
(incorporating
meter-A/C-ECU)
: Shows sub bus line. : Shows main bus line. Terminal resistor
Terminal resistor
Main bus lines

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-14
DIAGNOSIS SYSTEM
M2132009000882
Engine-ECU or engine-CVT-ECU has
been provided with the following functions for easier
system inspection.FREEZE-FRAME DATA
When the engine-ECU or engine-CVT-ECU
detects a problem and stores the resulting
diagnosis code, the engine condition at that time is
also memorized. The M.U.T.-III can then be used to
analyze this data in order to increase the effective
-
ness of troubleshooting. The freeze-frame data dis-
play items are given below.
Item No.DataUnit
13Intake air temperature sensor°C
21Engine coolant temperature sensor°C
22Crank angle sensorr/min
24Vehicle speed sensorkm/h
32Manifold absolute pressure sensorkPa
44Ignition advancedeg
81Long-term fuel compensation%
82Short-term fuel compensation%
87Calculated load value%
88Fuel control conditionOpen loopOL
Closed loopCL
Open loop owing to drive conditionOL-DRV
Open loop owing to system malfunctionOL-SYS
Closed loop based on one oxygen sensorCL-HO2S
8AThrottle position sensor (main)%
A1Oxygen sensor (front)V
A2Oxygen sensor (rear)V
DIAGNOSIS CODE
The diagnosis and engine warning lamp items are
given in the table below.
Code No.Diagnosis itemMain diagnosis contentsEngine
warning lamp
P0011Variable valve timing systemAbnormal MIVEC system−
P0105Manifold absolute pressure sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0110Intake air temperature sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0115Engine coolant temperature sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0122*Throttle position sensor (main)
circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P0123*Throttle position sensor (main)
circuit high inputShort-circuit in sensor-related
circuitsON

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-15
P0125*Feedback system monitorOxygen sensor not operatingON
P0130Oxygen sensor (front) systemOpen circuit or short-circuit in
sensor-related circuitsON
P0135Oxygen sensor (front) heater
systemOpen circuit or short-circuit in
heater-related circuitsON
P0136Oxygen sensor (rear) systemOpen circuit or short-circuit in
sensor-related circuitsON
P0141Oxygen sensor (rear) heater
systemOpen circuit or short-circuit in
heater-related circuitsON
P0170Abnormal fuel systemLeanness or richness problemON
P0201No.1 injector systemOpen circuit or short-circuit in
injector-related circuitsON
P0202No.2 injector systemOpen circuit or short-circuit in
injector-related circuitsON
P0203No.3 injector systemOpen circuit or short-circuit in
injector-related circuitsON
P0204No.4 injector systemOpen circuit or short-circuit in
injector-related circuitsON
P0222*Throttle position sensor (sub)
circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P0223*Throttle position sensor (sub)
circuit high inputOpen circuit in sensor-related
circuitsON
P0300*Random/multiple cylinder misfire
detectedMisfiringON
P0301*No.1 cylinder misfire detectedMisfiringON
P0302*No.2 cylinder misfire detectedMisfiringON
P0303*No.3 cylinder misfire detectedMisfiringON
P0304*No.4 cylinder misfire detectedMisfiringON
P0325Detonation sensor systemAbnormal sensor outputON
P0335Crank angle sensor systemAbnormal sensor outputON
P0340Camshaft position sensor systemAbnormal sensor outputON
P0403 Exhaust gas recirculation control
systemOpen circuit or short-circuit in
valve-related circuitsON
P0421Warm up catalyst malfunctionAbnormal exhaust gas purification
performance of catalystON
P0443Purge control solenoid valve
systemOpen circuit or short-circuit in
solenoid valve-related circuitsON
P0500 Vehicle speed sensor systemOpen circuit or short-circuit in
sensor-related circuitsON
P0513Immobilizer malfunctionOpen circuit or short-circuit in
sensor-related circuits−
P0603EEP ROM malfunctionAbnormality in engine-ECU
or engine-CVT-ECU −
Code No. Diagnosis item Main diagnosis contents Engine
warning lamp

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-16
P0606Microcomputer malfunctionAbnormality in engine-ECU
or engine-CVT-ECU ON
P0622Alternator FR terminal systemOpen circuit or short-circuit in
system-related circuits−
P0638*Throttle valve control servo circuit
range/performance problemAbnormal throttle valve control
servoON
P0642*Throttle position sensor power
supplyAbnormality in engine-ECU
or engine-CVT-ECU ON
P0657*Throttle valve control servo relay
circuit malfunctionOpen circuit or short-circuit in
sensor-related circuitsON
P1021Oil feeder control valve systemOpen circuit or short-circuit in
solenoid valve-related circuitsON
P1602*Communication malfunction
(between engine-ECU or
engine-CVT-ECU main
processor and system LSI)Abnormality in engine-ECU
or engine-CVT-ECU ON
P1603*Battery backup circuit malfunctionOpen circuit or short-circuit in
system-related circuitsON
P2100*Throttle valve control servo circuit
(open)Open circuit in throttle valve control
servo-related circuitON
P2101*Throttle valve control servo
magneto malfunctionShort-circuit in system-related
circuitsON
P2108*Throttle valve control servo
processor malfunctionAbnormality in engine-ECU
or engine-CVT-ECU ON
P2122*Accelerator pedal position sensor
(main) circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P2123*Accelerator pedal position sensor
(main) circuit high inputOpen circuit in sensor-related
circuitsON
P2127*Accelerator pedal position sensor
(sub) circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P2128*Accelerator pedal position sensor
(sub) circuit high inputOpen circuit in sensor-related
circuitsON
P2135*Throttle position sensor (main and
sub) range/performance problemAbnormal sensor outputON
P2138*Accelerator pedal position sensor
(main and sub) range/performance
problemAbnormal sensor outputON
P2226Barometric pressure sensor
systemAbnormality in engine-ECU
or engine-CVT-ECU ON
U1073Bus offAbnormality in CAN bus line−
U1102ABS-ECU time-outAbnormality in CAN bus line−
U1106EPS-ECU time-outAbnormality in CAN bus line−
U1108Combination meter time-outAbnormality in CAN bus lineON
U 111 0A/C-ECU time-outAbnormality in CAN bus line−
Code No. Diagnosis item Main diagnosis contents Engine
warning lamp