MITSUBISHI COLT 2006 Service Repair Manual

WINDOW GLASS
BODY42-18
WINDOW GLASS
M2420015000669
Laminated glass is used for the windshield and rein-
forced glass for the other windows. The window
glasses have the following features.
•UV & heat protect glass has been used for the
windshield as standard.
•The ultraviolet (UV) shield glasses have been
used for the front door window glasses and rear
door window glasses as standard.
•Privacy glasses have been used for rear door
window glasses, quarter window glasses, and
tailgate window glass as an option.
VISIBLE RAY TRANSMISSIVITY RATE FOR WINDOW GLASS
AC401290AC206463AB
1
2 3
45 6
7
No.NameTy p eThick
ness
(mm)ColourVisible ray
transmissivity
rate (%)
1WindshieldLaminated glass
(UV & Heat
protect glass)4.4Green74.4
2Delta window glassTempered glass2.8Green83
3Front door window glass3.1Green (UV shield glass)75
4Rear door window glass3.1Green (UV shield glass)75
Dark grey (privacy glass)25
5Quarter window glass2.8Green83
Dark grey (privacy glass)28
6Tailgate window glass3.1Green83
Dark grey (privacy glass)25
7Sunroof lid glass4.0Dark grey10
NO
TE: The visible ray transmissivity ra t e (%) is a re ference va lue.

WINDOW GLASS
BODY42-19
STRUCTURAL DESCRIPTION
UV & HEAT PROTECT GLASS
AC510040AB
UV & Heat protect glass
Outside of
vehicles Inside of
vehicles
Infrared rays
Ultraviolet rays
Absorption
AbsorptionVisible rays
The glass absorbs infrare d rays with a ce rt ain wave-
length in a ddition to UV (u ltra violet) rays. Medium
infrare
d rays with wa velengths of 15 00 nm* or mo re
can
be absorbed almost comple tely by cont aining IR
(infrare
d) cu tting agent in the inte rmediate layer of
laminate
d gla ss. W e te nd to f eel h o ttest as expo sed
to these medium in
frared ra ys. This reduces a burn
-
ing or searing p a in which we feel when you ar e
seate
d in front seat.
NOTE: . * nm: stand s for "nano-meter" 1 nm = one
billiont
h m.

SUNROOF
BODY42-20
SUNROOF
M2420016000242
Electric sliding glass sunroof with tilt-up mechanism
has been adopted (Option). This sunroof features the
following characteristics.
•Lightweight sunroof have been adopted.
•The sunroof tilts up for approx. 30mm to improve
ventilation performance.
•The integrated switch allows for all slide
open/close, tilt up/down and stop operations.
•If external force is applied during slide closing or
tilt down operations that obstructs operations,
then the sunroof lid glass will stop according to
the jam prevention mechanism.
CONSTRUCTION DIAGRAM
AC206680 AB
Sunroof lid glass Drain hose
Drain hose
Sunroof motor assembly
(integrated into sunroof-ECU) Sunshade
Open switch
Tilt-up switch
Close/tilt-down switch
Drain hose
DESCRIPTION OF
STRUCTURE AND
OPERA
T ION
SUNROOF FUNCTION
The sunroof may operat e in the way similar to th e
jam preve
n tion function of the sunro o f due to so me
driving condition
s or environment. In the case, move
the sunroof t
o fully closed po sit i on a s described
below
.
1.T u rn ON and hold the sunroo f switch un til t he
sunroo f moves in the desired d i rection and stop s.
2.If the sunroof does not move to the fully closed
p o sit i on b y the operat ion in S t ep 1 and the jam
p r even tion f unction op erat es again, release the
sunroo f switch. Th en within the elap se of 3
seco nds, turn ON and ho ld it again until th e
sunroo f stop s at the fully closed position.
If the sunroof does not o perate corre ctly even af ter
step
2 is performed 4 times, re fer to th e W o rksh op
Manu
al.

SUNROOF
BODY42-21
SUNROOF MOTOR ASSEMBLY
AC207234AB
Sunroof-ECU
Drive gear
Motor
The sunroof motor assembly , which consist s o f the
m
o t o r bo d y , driv e ge ar , a n d sun r oo f-ECU, i s ins t al le d
in fron
t of the housing .
SUNROOF-ECU
6
3
1
10
54
M
AC312986 AC206479
5
4
3
2
1
10
9
8
7
6
AB
Ignition switch
Open switch Tilt-up switch
Close/Tilt-down
switch Sunroof switch Sunroof-ECU
Sunroof motor assembly Motor
Sensor 1
Sensor 2 Sensor
power supply
The su nroof-ECU incorporate s a micro c omputer an d
contro
ls various motor operations base d on t he su n
-
roof switch sign als.

LOOSE PANELS <4G1>
BODY42-22
LOOSE PANELS <4G1>
M2420000200128
CONSTRUCTION DIAGRAM
AC601161
AC600974
AB
Front suspension axle side plateCrossmember

The fron
t suspension axle side plate h a s be en
adopte
d to improve crossmember inst allatio n rig i dit y .

GROUP 22
MANUAL
TRANSMISSION
CONTENTS
MANUAL TRANSMISSION . . . . . . . .22-2
GENERAL INFORMATION . . . . . . . . . . . . . 22-2
TRANSMISSION CONT ROL . . . . . . .22-4
GENERAL INFORMATION . . . . . . . . . . . . . 22-4

MANUAL TRANSMISSION
MANUAL TRANSMISSION22-2
MANUAL TRANSMISSION
GENERAL INFORMATIONM2220000100592
Due to the addition of vehicles with M/T, a
"GETRAG" F5MG type transmission has been
adopted.
SPECIFICATIONS
Transmission modelF5MGAF5MGB
Engine model4A94G1
Transmission type5-speed, floor-shift
Transmission gear ratio1st3.3083.538
2nd1.9131.913
3rd1.2581.344
4th0.9431.027
5th0.7630.833
Reverse3.2313.357
Final reduction ratio4.1583.737
Transmission fluidSpecified
lubricantsDia-Queen wide gear oil G-1 SAE 75W-90 API GL-4
Quantity L1.75

MANUAL TRANSMISSION
MANUAL TRANSMISSION22-3
SECTIONAL VIEW
AC311790AE
1234
5
6
7
8
9
1. 5th gear
2. 2nd gear
3.reverse gear
4. 1st gear
5. Input shaft
6.Differential
7. 3rd gear
8. 4th gear
9.Output shaft

TRANSMISSION CONTROL
MANUAL TRANSMISSION22-4
TRANSMISSION CONTROL
GENERAL INFORMATIONM2222000100242
Due to the addition of vehicles with M/T, the following
transmission control has been established.
CONSTRUCTION DIAGRAM
AC600701
Gearshift knob
AB
Select cable
Gearshift lever assembly
Gearshift cable or
Select cable assembly
Gearshift cable

GROUP 21
CLUTCH
CONTENTS
GENERAL INFORMATION . . . . . . . .21-2