wheel torque MITSUBISHI ECLIPSE 1991 Owner's Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: ECLIPSE, Model: MITSUBISHI ECLIPSE 1991Pages: 1216, PDF Size: 67.42 MB
Page 612 of 1216

17-2REAR SUSPENSION
GENERAL SPECIFICATIONS
LN17CAA
ItemsVehicles with 1.8L EngineVehicles with 2.0L DOHC
Engine
jSuspension system
3-link, torsion axle with coil spring type
Coil spring
Wire dia.
x O.D. x free length
mm (in.) 10.1 x 105.1 x 336.510.2 x 105.2 x 316.5
(40 x 4.14 x 13.25)(40 x 4.14 x 12.46)
[Coil spring identification color]
[Light Blue
x 11[Orange x 11Spring constant
N/mm
(Ibs./in.) 20 (112.0)23 (128.8)
Shock absorber
TypeHydraulic, cylindrical, double-acting type
Max. length
mm (in.) 495 (19.5)485 (19.1)
Min. length
mm (in.) 315 (12.4)315 (12.4)
Strokemm (in.) 180 (7.1)170 (6.7)Damping force [at 0.3 m/set. (0.9
ft./set.)]
ExpansionN (Ibs.)800 (176)
ContractionN (Ibs.)300 (66)
Wheel bearing
TypeUnit ball bearing
SERVICE SPECIFICATIONS
Items
Standard valueToe-in (Left-right difference)
Camber
LimitWheel bearing end play
Rear hub rotary-sliding resistance
Rear hub rotary-sliding torque
NOTEToe-in and camber cannot be adjusted.mm (in.)
mm (in.)
N (Ibs.)
Nm
(ftlbs.)
TORQUE SPECIFICATIONS
Specifications
0+3 (Of.1 18)
-45’
f 30’
0.01 (004) or less
31
(7) or less
1.8
(1.30) or lessNI’ICB-A
ItemsNmft.lbs.
Wheel bearing nut
Shock absorber upper mounting nut
Shock absorber lower mounting nut
Lateral rod mounting nut (body side)
Lateral rod mounting bolt (axle beam side)
Trailing arm mounting bolt
Piston rod tightening nut
Brake hose and tube bracket mounting bolt
Caliper assembly mounting nut
Rear speed sensor mounting bolt
200-260
40-50
80- 100
80-100
100-120
100-120
20-2517-26
50-609-14144-188
29-36
58-72
58-72
72-87
72-87
14-18
12-19
36-43
I7-10
Nl7CGA
Page 613 of 1216

Special Tools/Troubleshooting/REAR SUSPENSION
SPECIAL TOOLN17DA.A
ToolNumberName1 Use1
L-451 4
Spring compressorRemoval and installation of the coil spring
bodyTROUBLESHOOTINGNI’IEA-A
Symptom
Squeaks or other
abnormal noiseProbable cause
Loose rear suspension installation bolts and nuts
Malfunction of shock absorber
Worn bushings
Remedy
Retighten
Replace
Poor rideExcessive tire inflation pressure
Malfunction of shock absorberWeak or broken springs
Adjust the pressure
Replace
Body tiltingWeak or deteriorated bushings
Weak or broken springs
Replace
SERVICE ADJUSTMENT PROCEDURES
REAR WHEEL ALIGNMENT INSPECTIONN17FAAC
The rear suspension assembly must be free of worn, loosen or
damaged parts prior to measurement of rear wheel alignment.
Standard value:
Toe-in (Left-right difference)
Of3 mm (Of.118 in.)
Camber-45’ + 30’
NOTEThe rear wheel alignment is set at the factory and cannot be
adjusted.If toe-in or camber is not within the standard value, replace
bent or damaged parts.
WHEEL BEARING END PLAY ADJUSTMENT,7FBA0
1.Inspect the play of the bearings while the vehicle is jacked
up and resting on floor jack.
2.Remove the hub cap and then release the parking brake.
3. Remove the caliper assembly and the brake disc.
4. Check the bearing’s end play.
Place a dial gauge against the hub surface; then move the
hub in the axial direction and check whether or not there isend play.
Limit: 0.01 mm
(.004 in.) or less
NOTE12AO531If the limit value is exceeded, the lock nut should be
tightened to the specified torque and check the end play
again.
5.Replace the rear hub bearing unit if an adjustment cannot
be made to within the limit.
Page 615 of 1216

REAR SUSPENSION
REAR SUSPENSION ASSEMBLYu
-%. REMOVAL AND INSTALLATIONN17GAA
---i
--..17-26 Nm12-19
ft.lbs.9-14 Nm
7- 10 ft.lbs.
Pre-removal Operationl Removal of the Hole Cover(Refer to GROUP 23-Trims.)
Post-installation Operation@Installation of the Hole Cover
(Refer to GROUP
23-Trims.)l Checking and Adiustment of BrakeDisc De‘ilection ’(Refer to GROUP 5-Service Adjust-ment Procedures.)
l Checking and Adjustment of RearDisc Brake Dragging Torque
(Refer to GROUP &Service Adjust-ment Procedures.)
l Parking Brake Lever Stroke Adjust-ment
(Refer to GROUP 5-Service Adjust-ment Procedures.)
Removal steps
W l1. Rear speed sensor
2. Parking brake cable3. Brake hose and tube bracket
4.
Calioer assemblv
200-280 Nm144-168 ftlbs.
llAO293
40-50 Nm
29-36 ltlbs.80-100
Nm*58-72 ft.lbs.*5. Brake disc
’6.Hubcapl +7. Wheel bearing nut8.Tongued washer9. Rear hub bearing unit
10.Dust shield
4*11. Lateral rod mounting bolt (body side)12.Cap
t:
13. Shock absorber upper mounting nut
14. Trailing arm mounting bolt
4*15. Rear suspension assembly
NOTE(I) Reverse the removal procedures to reinstall.
(2) +e : Refer to “Service Points of Removal”.(31 ~~ : Refer to “Service Points of Installation”.
(4) q : Non-reusable parts
(5)
*: Indicates parts which should be temporarily tight-ened, and then fully tightened with the vehicle Inthe unladen condition.12AO336
Page 622 of 1216

17-12REAR SUSPENSION
REMOVAL AND INSTALLATIONNl’IPA-.
17-26
Nm12-19 ft.lbs.350-60 Nm2/I
/36-23 ft.lbs./
Nm1’200-260 Nm144-188 ft.lbs.
b1 lA0293
Post-installation Operationl Checking and Adjustment of Brake DiscDeflection
(Refer to GROUP
5-Service AdjustmentProcedures.)achecking and Adjustment of Rear Disc
Brake Dragging Torque
(Refer to GROUP
5-Service AdjustmentProcedures.)
80-100 Nm*58-72 ft.lbs.*
l Parking Brake Lever Stroke Adjustment
(Refer to GROUP 5 -Service AdjustmentProcedures.)
100-120 Nm*72-87 ft.lbs.*4@100-120 Nm*72-87 ft.lbs.*
Removal steps
+I) ++1. Rear speed sensor
12*0334
l *
3. Brake hose and tube bracket
4. Caliper assembly
5. Brake disc
6. Hub cap
e+ 7. Wheel bearing nut
8. Tongued washer
+I) *+ 9. Rear hub bearing unitIO. Dust shield
l 11. Lateral rod mounting bolt (axle beam side)
*I)12. Shock absorber lower mounting bolt
13. Trailing arm mounting bolt
14. Torsion axle and arm assembly
NOTE(I) Reverse the removal procedures to reinstall.(2) ~~ : Refer to “Service Points of Removal”.(3j W+ : Refer to “Service Points of Installation”.(4) m : Non-reusable parts
(51 *: Indicates parts which should be temporarily tight-
ened, and then fully tightened with the vehicle in
the unladen condition.
Page 624 of 1216

17-14REAR SUSPENSION
REMOVAL AND INSTALLATIONNl’IMA--1’9-14 Nm
50-60 Nm
Post-installation Operation
l checking and Adjustment of Brake DiscDeflection
(Refer to GROUP
5-Service AdjustmentProcedures.)l checking and Adjustment of Rear DiscBrake Dragging Torque
(Refer to GROUP
5-Service AdjustmentProcedures.)l Parking Brake Lever Stroke Adjustment(Refer to GROUP 5%Service AdjustmentProcedures.)
47m6 5
llA0359
Removal steps
+* l +1. Rear speed sensor
‘2. Parking brake cable
4*3. Caliper assembly
4. Brake disc
5. Hubcap
l +6. Wheel bearing nut
7. Tongued washer
8. Rear hub assembly
4*9. Rear rotor
+I) l + 10. Rear hub bearing unit
NOTE(I) Reverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) I)+ : Refer to “Service Points of Installation”.(4) m : Non-reusable parts
SERVICE POINTS OF REMOVALNVMBAE
1.REMOVAL OF REAR SPEED SENSOR
R6fer to GROUP 5-Wheel Speed Sensor.
3. REMOVAL OF CALIPER ASSEMBLY
Remove the caliper assembly and suspend
it with a piece
of wire.
Page 649 of 1216

STEERING
CONTENTSNISAA-
MANUAL STEERINGGEAR BOX.................21
POWER STEERINGGEAR BOX...................
28
POWER STEERING
HOSES........................
46
POWER STEERING OIL PUMP....................39
SERVICE ADJUSTMENT PROCEDURES
Steering Angle Check..............................7
Steering Wheel Centering.........................8
Steering Wheel Free Play Check.............:..7Tie Rod End Ball Joint Starting Torque
Check..................................................8Tie Rod End Ball Joint Variation Check
(Shaft direction).....................................7
SERVICE ADJUSTMENT PROCEDURES
< POWER STEERING >.............................
10
Bleeding...............................................13Fluid Level Check...................................
12
Fluid Replacement..................................12
i;,
Oil Pressure Switch Check........................15
Oil Pump Pressure Test...........................14
Stationary Steering Effort Check.................11Steering Angle Check..............................
10
Steering Wheel Centering.........................1 1
Steering Wheel Free Play Check................10Steering Wheel Return to Center Check.......
11Tie Rod End Ball Joint Starting Torque
Check..................................................10Tie Rod End Bail Joint Variation Check
(Shaft direction).....................................10
V-Belt Tension Check..............................12
SPECIAL TOOLS......................................6
SPECIFICATIONS.....................................2;
General Specifications..............................2
Lubricants.............................................5
Sealants and Adhesives............................5
Service Specifications.............‘................2
Torque Specifications,. . . . . . . . . . . . . . . . . ..*..........3
STEERING WHEEL AND SHAFT.................. 16
Page 650 of 1216

19-2STEERING - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
ItemsSteering wheel
Steering wheel O.D.mm (in.)
Gear boxSteering gear type
Power steering oil pump
Oil pump type
Displacementcm3/rev. (cu.in./rev.)
Relief set pressureMPa (psi)
SERVICE SPECIFICATIONS
MANUAL STEERING
Items
Standard value
Steering angleInner wheel
Outer wheel
Tie rod end ball joint starting torqueNm
(in.lbs.)Assembly dimension of lower column tubemm (in.)
Total pinion torqueNm
(in.lbs.)From
O-90”From
90”-650”Tie-rod joint swing resistance
N (Ibs.)Tie-rod joint swing torque
Nm
(in.lbs.)
LimitSteering wheel free play
mm (in.)
Variation of tie rod end ball joint shaft directionmm (in.)
POWER STEERING
Items
Standard valueSteering wheel free play (with engine stopped)
mm (in.
Steering angle
Turbo
Inner wheel
Outer wheel
Other models
Inner wheel
Outer wheel
Tie rod end ball joint starting torque
Nm
(in.lbs.)Stationary steering effort
N (Ibs.)Assembly dimension of lower column tube
mm (in.)
V-belt deflection
mm (in.)
NlSCA--
Specifications372 (14.6)
Rack and pinion
Vane type
9.6 t.59)
8 (1,138)NlSCB-
Specifications37000’
* 20
3OOOO’
0.5-2.5 (4-22)
24.8-25.2
(.98-,991
0.6-l .3 (5-l 1 I
0.2-l .o (2-9)
8-20 (I .8-4.4)2-5
(17-43)30 (1.2)
1.5 l.059)
Specifications
11
(.43)
31"30'+2"
27"OO'
35"00'f2"
29"20'
0.5-2.5 (4-22)
37 (8) or less
24.8-25.2
(.98-.99)6-9 (.24-.35)
Page 651 of 1216

-
STEERING - Specificdions
i’.g=s
“,.
itemsSpecifications
Oil pump pressure
MPa (psi.)
Pressure gauge valve closed7.5-8.2 (1,067-1,166)
Pressure gauge valve opened0.8-I .O (114-142)
Oil pressure switch operating pressure
MPa (psi1Oil pressure switch contacts closed (continuity)
1.5-2.0 (213-284)Oil pressure switch contacts opened (no continuity)
0.7-1.2 (100-171)Total pinion torque
Nm
(in.lbs.)0.6-I .3 (5-l 1)Tie-rod joint swing resistance
N (Ibs.18-20 (1.9-4.6)Tie-rod joint swing torque
Nm
(in.lbs. 12-5 (17-43)
LimitSteering wheel free play (when hydraulic operation)
30
(1.2)mm (in.)Variation of tie rod end ball joint shaft direction
mm
(in.) 1.5 (.059)
Oil pump pressure
Pressure gauge valve openedMPa (psi)1.5 (213)Space between vane and rotor
mm
(in.)0.06 i.0024)Shaft backlash of pump body bushing and pulley assembly
0.1
i.004)mm (in.)
TORQUE SPECIFICATIONSNlSCC--
c.ItemsSteering wheel and shaft
Steering wheel lock nut
Lower bracket
Tilt bracket installation bolt
Joint assembly
Column support
Column tube clamp
Manual steering gear box
Joint assembly to gear box
Tie rod end to knuckle
Stay to crossmember
Stabilizer bar bracket
Front roll stopper insulator nut
Center member to body
Front exhaust pipe to rubber hanger
Front exhaust pipe mounting bolt
Front exhaust pipe mounting nut
Gear box mounting bracket to crossmember
Tie rod end lock nut
Tie rod to rack
Rack support cover locking nut
Top plug locking nutNmftlbs.35-45
25-33
8-12
6-9
8-12
6-9
15-2011-148-12
6-9
4-5
3-4
15-20 a11-1424-34
17-25
70-8051-58
30-4222-30
50-6536-47
80-l 0058-72
IO-157-l 1
30-4022-29
30-4022-29
60-8043-58
50-5536-40
80-10058-72
50-7036-51
50-7036-51
Page 655 of 1216

STEERING - Special Tools/Service Adjustment Procedures
ToolNumberName1 UseI
MB991213Rack installer ’Rack installation:,.I/ ._i’, ‘,‘#
MB991317Seal ring installerCompression of the seal rings afterreplacement of the pinion seal rings13A0282
,
SERVICE ADJUSTMENT PROCEDURiS
< MANUAL STEERING >
STEERING WHEEL FREE PLAY CHECKNOSFAAE
1. Set front wheels straight ahead.
2.’ Measure the play on steering wheel circumference before
wheels move when slightly moving steering wheel in both
directions.Limit: 30 mm (1.2
in.1
3.When the play exceeds the limit, check play in steering shaft
connection and steering linkage. Correct or replace.4. When
(3) check provides good results, check the following
to adjust:l Remove the steering gear box, check and adjust total
pinion starting torque.
STEERING ANGLE CHECKNlSFDBFl1. Set front wheels on turning radius gauge and measure
steering angle.
Standard values:
Inner wheel37000’
2 20
Outer wheel30000’
2. When not within the standard value, it is probably a toe
problem. Adjust toe (refer to GROUP 2-Service Adjusttierit
Procedures) and recheck.
TIE ROD END BALL JOINT VARIATION CHECK
(SHAFT DIRECTION)NlSFPAB1. Hold the ball joint with pliers.
2. Set a caliper gauge as illustrated and measure the dis-
placement with the ball stud compressed.
Limit: 1.5 mm
LO59 in.)
3.If the measured displacement exceeds the limit, replace the
tie-rod end.
CautionEven if the variation is within the limit, check ball joint
starting torque.
Page 656 of 1216

19-8STEERING - Service Adjustment Procedures < Manual Steering>
136005!Tape or mark
on steering
column cover
Tape or mark
on steering
wheel hub16A0901
Dotted lines
show wheel
Tape or mark
on steering
wheel rim
nce off-center
16AOOOl
IO036 splines
;EEE;D END BALL JOINT STARTING TORQUE
Nl9FEBCa1. Disconnect tie rod and knuckle with special tool.
Caution
Be sure to tie the cord of the special tool to the nearby
part-2. Move ball joint stud several times and install nut on stud.
’ Measure ball joint starting torque.
Standard value:
0.5-2.5 Nm (4-22 in.lbs.1
3.When starting torque exceeds the standard value, replace tie
rod end.
4.When the starting torque is under the standard value, checkfor play or ratcheting in ball joint. If none of these, it is still
serviceable.
STEERING WHEEL CENTERINGNlSFNAC
SIMPLIFIED STEERING WHEEL CENTERING
Determining Steering Wheel’s Off Center1. For the road test, take along chalk or tape and a ruler.
2. Drive straight ahead on an uncambered level surface.
3.When the vehicle’s wheels are pointing straight ahead, markthe steering wheel hub and column cover with a chalk or
tape line.4. Stop the vehicle and line up the marks on the hub and
column cover.5. Place a tape strip or mark on the steering wheel rim.
6.Hold a ruler next to the rim as shown in the illustration, and
then steer the steering wheel until it is in the desired centered
position.
7.Record the distance the strip or mark on the rim has moved.This is how far the steering wheel is off center. If it is more
than 16 mm
(518 in.) off center, it can be centered by
indexing it ten degrees towards the center.
,Indexing Steering Wheel to Center
ltThe steering wheel shaft has 36 splines, allowing the steering
wheel to be indexed in tendegree increments.
1. Remove the steering wheel.
2. Without disturbing the position of the steering wheel shaft,
re-install the wheel as near on-center as possible.