MITSUBISHI ECLIPSE 1991 Service Manual

ENGINE <2.0L DOHC Engine> -Camshafts and Camshaft Oil Seals/Oil Pan and Oil Screen9-87
7. INSTALLATION OF ROCKER COVERApply a coating of the specified sealant where shown in
the figure, and then install the rocker cover to the cylinder
head assembly.
Apply sealant
mmin.)
Specified sealant: MOPAR Part No.4318034
or equivalent
olmO47
2. INSTALLATION AND ADJUSTMENT OF TIMING BELTRefer to
P.9-104.
1. ADJUSTMENT OF ACCELERATOR CABLERefer to GROUP 14-Service adjustment procedures.
OIL PAN AND OIL SCREENNO9HA-BREMOVAL AND INSTALLATION
/
/j<&(Refer to GROUP O-Maintenance
\ I/“!18
III13
12-
Removal steps
1.Drain plug2.Self locking nut15-22Nm3.Centermember11-16ft.lbs.7. Connection for exhaust pipe
8.Gasket
9. Connection for oil return pipe (Turbo:IO. Gasket (Turbo)
l * l * 11.Oil pan12.Oil screen
13.Gasket
50-65 Nm*36-47 ft.lbs.*
/117‘1
35-45 NmI25-33 ft.ll3s.
NOTE(I) Reverse the removal procedures to reinstall.(2) l e : Refer to “Service Points of Removal”.
(3) l + : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts
(5)For tightening locations indicated by the * symbol, firsttighten temporarily, and then make the final trghtenrngwith the entire weight of the engine applied to the
vehicle body.

9-88ENGINE <2.0L DOHC Engine> - Oil Pan and Oil Screen

/
40-60 Nm
30-40 Nm22-29 ft.lbs..
/80-100 Nm458-72
ft.lbs.
70-80 Nm-51-58 ftlbs.15-22 vNm11-16 ft
11b1
Removal steps
1.Drain plug4.Left member
l *5. Transfer assembly6.Drive shaft
7. Exhaust pipe connection
8.Gasket9. Oil return pipe connection
10.Gasket***+ll. Oilpan
12.Oil screen13.Gasket
35-4; Nm25-33 ftlbs.
OlAO620
NOTE(I) Reverse the removal procedures to reinstall.(2) +I) : Refer to “Service Points of Removal”.
(3) H : Refer to “Service Points of Installation”.(4) m : Non-reusable parts
SERVICE POINTS OF REMOVAL
NOBHBAFal
5. REMOVAL OF TRANSFER ASSEMBLYRefer to GROUP 21-Transfer.
11. REMOVAL OF OIL PAN
(1) Remove the oil pan mounting bolts.
(2) Tap the special tool in between the cylinder block and
the oil pan.
Caution
Do not use a screwdriver, a chisel or a similar tool
when removing the oil pan.
(3) Remove the oil pan by placing a brass bar at the correctof the special tool and then tapping with a hammer.

ENGINE <2.0L DOHC Engine> - Oil Pan and Oil Screen9-89
Sealant
Grooveole of bolt
0180052
INSPECTION&SHOW
lCheck the oil pan for damage and cracks. Replace if faulty.l Check the oil screen for clogging; damage and cracks.
Replace if faulty.
SERVICE POINTS OF INSTALLATION
NOSHDASa
11. INSTALLATION OF OIL PAN
(1) Use a wire brush or other tool to scrape clean all gasketsurfaces of the cylinder block and oil pan so that all
loose material is removed.
(2) Gasket surfaces must be free of oil and dirt.
(3) Apply the specified sealant around the gasket surface
of the oil pan as specified in illustration.
Specified sealant: MITSUBISHI GENUINE PART
No.
MD9971 10 or equivalent
NOTEThe sealant should be applied in a continuous head
approximately 4 mm
(.I 6 in.) in diameter.
(4) Assemble oil pan to cylinder block within 15 minutes
after applying the sealant.
CautionAfter installing the oil pan, wait at least 30 minutes
before starting the engine.

9-90ENGINE <2.0L DOHC Engine> - Cylinder Head Gasket
CYLINDER HEAD GASKETNOSJA-S2.5-3.5 Nm 19
3 4 K
REIVIOVAL AND INSTALLATION2-3 ft.lbs.\ I i-6
Pre-removal Operation*Eliminating Fuel Pressure in Fuel20Line1\(Refer to GROUP 14-Service Ad-justment Procedures.)eDraining of Engine Coolant(Refer to GROUP 7-Service Adjust-
ment Procedures.)
,,vs4-6 Nm
’
II28
2936’
/w,=
3i38OlAO5.69
Removal stepsl
1. Connection for accelerator cable orthrottle cable
2. Connection for accelerator cable (Auto-
cruise control)3. Connection for oxygen sensor
temperature sensor
5. Connection for engine coolant
temperature gauge unit6. Connection for engine coolant
7. Connection for crank angle sensor
8. Connection for TPS
ISC and idle switch
10. Connection for fuel injector
12. Connection for power transistor
13. Connection for knock sensor (Turbo)
14. Connection for EGR temperature sensor
(California vehicles only)
15. Connection for ground cable
+e l + 17. Connection for radiator upper hose
/\05ADl9019. Center cover
20. Connection for spark plug cable assembly
21. Connection for air intake hose (Turbo)
22. Connection for breather hose (Turbo)
23.Airintakehose24. Connection for breather hose+e l 25. Connection for fuel high pressure hose26. O-ring
27. Connection for vacuum hoses
28. Connection for heater hose
29. Connection for water by-pass hose
30. Connection for PCV hose
31. Connection for vacuum hose (Turbo)
32. Connection for water hose (Turbo)
33. Eye-bolt (Turbo)
34. Gasket (Turbo)
35. Connection for oil pipe (Turbo)
36. Connection for vacuum hoses (Turbo)
37. Connection for fuel return hose
38. Connection for brake booster vacuum
hoseA
NOTE(1) Reverse the removal procedures to reinstall.(2) +I) : Refer to “Service Points of Removal”.
(3) ~~ : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts

ENGINE <2.0L DOHC Engine> - Cvlinder Head Gasket9-91-_
-2.5-3.5 Nm
2-3
ft.lbs.
I
/
So-100 Nm65-72 ft.lbs.
‘L-\
925-30 Nm
18-22
ft.lbs.55-65 Nm
40-47 ftJbs.27
m43
\
30-40 Nm22-26
ft.lbs.40-60 Nm
29-43
ft.lbs.
Post-installation Operation@Replenishing of Engine Coolant
(Refer to GROUP 7-Service Adjust-
ment Procedures.)
*Engine Adjustment
(Refer to P.9-74.)
48046
45m
4*+439.l +40.+441.42.
43.
44.
22-29 ft.lbs.
45.46.
4* +4 47.+4 48.25-30 Nm
18-22
ft.lbs.
OlA0567
Timing belt
Rocker cover
Semi-circular packing
Self locking nuts
Gasket (Non-Turbo)
Heat protector (Turbo)
Gasket (Turbo)
Ring (Turbo)
Cylinder head assembly
Cylinder head gasket
NOTE(I) Reverse the removal procedures to reinstall.(2) 4e : Refer to “Service Points of Removal”.(3) ++ : Refer to “Service Points of installation”(4) m : Non-reusable parts

9-92ENGINE <2.0L DOHC Engine> - Cylinder Head Gasket
04A0090
r00
0
697
105
\Front of engine
*Intake side
Exhaust sideSERVICE POINTS OF REMOVAL
NOSJSAP
17. REMOVAL OF RADIATOR UPPER HOSEF-isMake mating marks on the radiator hose and hose clamp,
and then disconnect the radiator hose.
25. DISCONNECTION OF HIGH PRESSURE FUEL HOSE
Caution
Cover the hose connection with rags to prevent splash
of fuel that could be caused by some residual ljressure
in the fuel pipe line.For information concerning the bleeding of the residual
pressure, refer to GROUP 14-Service Adjustment Proce-
dures.
39. REMOVAL OF TIMING BELTRefer to
P.9-98.
47. REMOVAL OF CYLINDER HEAD ASSEMBLYUsing the special tool, loosen the bolts in the order shown
in the figure (in 2 or 3 cycles) and remove. Then remove thecylinder head assembly.A

ENGINE <2.0L DOHC Engine> - Cylinder Head Gasket9-93
DlADD3fFront of
engine+Exhaust side
OlR0391Cylinder
he/d-Ani-circularpackingSERVICE POINTS OF INSTALLATIONNOSJDDls
48. INSTALLATION OF CYLINDER HEAD GASKET
(1)Use a scraper to clean the gasket surface of the cylinder
block.
Caution
Take care that no foreign material gets into the
cylinder, or into coolant passages or oil passages.(2) Make sure that the gasket has the proper identification
mark for the engine.
(3) Lay the cylinder head gasket on the cylinder block with
the identification mark at the front top.
47. INSTALLATION OF CYLINDER HEAD ASSEMBLY
(1)Use a scraper to clean the gasket surface of the cylinderhead assembly.
Caution
Take care that no foreign material gets into the
coolant passages or oil passages.(2) Using the special tool and a torque wrench, tighten the
bolts to the specified torque in the order shown in the
figure. (in two or three cycles)
Caution
Install the head bolt washers as shown in the
diagram.
41. APPLICATION OF SEALANT TO SEMI-CIRCULAR PACK-
ING
Apply a coating of the specified sealant to the semi-circularpacking and the cylinder head to top surfaces.
Specified sealant: MOPAR Part No.4318034 or equiva-
lent

9-94
ENGINE <2.0L DOHC Engine> - Cvlinder Head Gasket
olAoo41Delivery pipe
/High pressure
hoseb-ringD3AOQ79
04AOD98
40. INSTALLATION OF ROCKER COVER
Apply a coating of the specified sealant where shown in$e
figure, and then install the rocker cover to the cylinder Head
assembly.
Specified sealant: MOPAR Part No.4318034 or equiva-
lent
39. INSTALLATION AND ADJUSTMENT OF TIMING BELTRefer to
P.9-104.
25. CONNECTION OF FUEL HIGH PRESSURE HOSEWhen connecting the fuel high-pressure hose to the
delivery pipe, apply a coating of gasoline to the hose union,and insert so that the O-ring is not damaged.
17. INSTALLATION OF RADIATOR UPPER HOSEAlign the mating marks (of the radiator hose and hose
clamp), and then, while applying force in the direction of thearrow in the illustration, set the hose clamp to the trace
marks (on the hose) remaining from the prior connection.
Caution
Be sure to install the hose clamp at the trace marks (on
the hose) remaining from the prior connection.
1. ADJUSTMENT OF ACCELERATOR CABLERefer to GROUP
14-Service Adjustment Procedures.

ENGINE <2.0L DOHC Engine> - Timing Belt
TIMING BELT
REMOVAL AND INSTALLATION
I
Pre-removal Operation*Removal of Under Cover
I
50-65 Nm36-47 ft.lbs.
50-65“Nm36-47 ft:lbs.30-60-80
Nm22-20-3\0
Nm14-22 ftlbs.
lo-i2 Nm7-9 ftlbs.
Removal steps
1. Clamp for pressure hose (power steering)2. Bracket
3. Engine mount bracket
4. Clamp of return pipe (power steering)
5. Drive belt (alternator)6. Drive belt (power steering)
7. Tensioner pulley bracket
8. Drive belt (air conditioner)9. Water pump pulley
10. Water pump pulley (power steering)11. Crankshaft pulley12. Timing belt front upper cover13. Timing belt front lower cover
14. Center cover
15. Breather hose16. PCV hose
17. Connection for spark plug cables
l *
4*
NOTE4+ : Refer to “Service Points of Installation”.
WA0581
18.Rocker cover19.Semi-circular packing
20.Plug rubber2 1.Auto tensioner
22.Timing belt
23.Tensioner pulley
24.Tensioner arm
25.Idle oullev26. Camshaft sprocket
27. Oil pump sprocket
28. Crankshaft sprocket bolt
29. Special wastier
30. Crankshaft sprocket
31. Flange32. Tensioner
“B”33. Timing belt “B”
34. Silent shaft sprocket
35. Spacer36. Crankshaft sprocket “B”
37. Left engine support bracket
38. Timing belt rear right cover
39. Timing belt rear left cover (upper)
40. Timing belt rear left cover (lower)

9-96ENGINE <2.0L DOHC Engine> - Timing Belt
116
/18
Iv- IL 1’11117-9 ftlbs.
\43-49
Nm-_---. . .
30-42 Nm$0
22-30 ftlbs.
\
j2 \ 36
33
15-22 Nm
11-16 ftlbs.
I20-27 Nm\h \
14-20 f&.lbs.110-130 Nm cI,60-94 f
\z/OIAOS83-ama .I~..su--Du Nrnt Ibs .,iJ 36-43 ft.lbs.. .
Installation steps
40. Timing belt rear left cover (lower)
39. Timing belt rear left cover (upper)
38. Timing belt rear right cover37. Left engine support bracket
I)+ 36. Crankshaft sprocket “B”
l + 35. Spacer34. Silent shaft sprocket
l + 33. Timing belt “B”
l 4Adjustment of timing belt “B” tension
32. Tensioner “B”
l + 31. Flange++ 30. Crankshaft sprocket
29. Special washer
28. Crankshaft sprocket bolt
l + 27. Oil pump sprocketl + 26. Camshaft sprocket25. Idle pulley
e+ 21. Auto tensioner24. Tensioner arml 23. Tensioner pulleyl + 22. Timing belt
l 4Adjustment of timing belt tension20. Plug rubberl + 19. Semi-circular packingl 4 18. Rocker cover
17. Connection for spark plug cables16. PCV hose15. Breather hose14. Center cover
l + 13. Timing belt front lower covere+ 12. Timing belt front upper cover11. Crankshaft pulley10. Water pump pulley (power steering)
9. Water pump pulley
l +8. Drive belt (air conditioner)7. Tensioner pulley bracketI)+ 6. Drive belt (power steering)l +5. Drive belt (alternator)
4. Return pipe clamp bolt (power steering)3. Engine mount bracket
2. Bracket
1. Clamp for pressure hose (power steering)
NOTE+4 : Refer to “Service Points of Installation”.