suspension MITSUBISHI ECLIPSE 1991 Workshop Manual

2-46FRONT SUSPENSION - Centermember and Crossmember
15-20 Nm
11-14 ft.lbs.12-18
Nm9- 13ft.lbs.9-14
Nm7-10 ft.lbs.
60-60 Nm
43-58 ft.lbs.OlA047328. Cotter pin
29. Tie-rod end and connection nut30. Joint assemblv connection bolt
31. Return tube
’connectionPower steering
32. Pressure hose
connection33. Mounting bracket
+e l + 34. Steering gear box assembly
NOTE(1) Reverse the removal procedures to reinstall.A
(2) 4+ : Refer to “Service Points of Removal”.J(3) l + : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts

.-FRONT SUSPENSION
-Centermember and Crossmember2-47
f
39
40-50 Nm
29-36 ft.lbs.
r---
100-120 Nm*
72-87 ft.lbs.*
80-100 Nm
JIY- \I58-72 ftlbs.
80-lb0 Nm 3\7 !58-72 ft.lbs.I
80-100 Nm*58-72 ft.lbs.*
100-120 Nm72-87 ftlbs.35. Self locking nut
36. Clamp37. Lower arm mounting bolt
38. Stopper
39. Rear roll stopper bracket mounting bolt40. Self locking nut
41. Lower plate
42. Crossmember
43. Stopper
44. Bushing
FFEeverse the removal procedures to reinstall.(2) m : Non-reusable parts(3) *: Indicates parts which should be temporarily tight-ened, and then fully tightened with the vehicle in
the unladen condition.

2-48FRONT SUSPENSION - Centermember and CrossmemberSERVICE POINTS OF REMOVAL
22. REMOVAL OF NUT
Refer to
P.2-39.
N02YBAEa27. REMOVAL OF STABILIZER BAR
Refer to
P.2-39.34. REMOVAL OF STEERING GEAR BOX ASSEMBLY
Refer to GROUP
19-Steering Gear Box.
INSPECTIONN02YCMl
l Check the crossmember for cracks or deformation.
l Check the bushings for cracks or deterioration.
l Check the centermember for cracks or deformation.
Press outPress fit
Bushing ABushing
BInner sleeve
12R012812RO129
BUSHING REPLACEMENTNOZYDAAa
(1) Remove and press in bushings A and B using the illustrated
method.(2) Press in bushings A and
B so that the projecting amount
of the inner sleeve agrees with the standard value.
Standard value:
Bushing A
7.2-10.2 mm (.28-.40 in.)
Bushing
B6.5-9.5 mm (.26-.37 in.)
Caution
When pressing in, apply a solution of soap and water to
the sliding part of the bushings, and then press them inwithout stopping one after the other.
If there is a pause during the pressing operation, the
frictional resistance will prevent installation.
SERVICE POINTS OF INSTALLATION
NOZYEAEa34. INSTALLATION OF STEERING GEAR BOX ASSEMBLY
Refer to GROUP
19-Steering Gear Box.
25. INSTALLATION OF STABILIZER BAR
Refer to
P.2-41.
10./22. INSTALLATION OF SELF LOCKING NUT/NUT
Refer to
P.2-41.

FRONT SUSPENSION - Centermember and Crossmember2-49
CENTERMEMBER AND CROSSMEMBER
- REMOVAL AND INSTALLATIONNOZYA-B
40-50 Nm
29-36 ft.lbs.
50-65 Nm
36-47 ft.lbs.
\
80-I:0 Nm
58-72 ft.lbs.3'
/I-Y--
7t
/70-80Nm80-100 Nm151-58ft.lbs.58-72 ft.lbs.OlA0619
80-100 Nm70-80Nm58-72 ftlbs.51-58ftlbs.
-30 ll.l”S.,
e ~
70-80 Nm51-58
ft.lbs.7n-~0 NmI” .s- .w...51-58 ft.lbs.Removal steps
1. Cover installation screw
2.Left member3.Right member
4. Front roll stopper installation bolt
5.No. 1 crossmember
installation
nut
6.Lower plate7.No. 1 crossmember
8.
9.Bushing (B)10.GussetPost-installation Operation
l Air bleeding of the Power-steering Fluid(Refer to GROUP 19-Service
*Adjustment
P.2-8.)
NOTE
(I)(2) q : Non-reusable parts

2-50FRONT SUSPENSION -Centermember and Crossmember
40-60 Nm
29-43 ftlbs.
“1I
30-40 Nm
22-29 ftlbs.
40-60 /Nm29-43 ftlbs.
11. Front exhaust pipe rear installation bolts12. Gasket
13. Self locking nut
14. Front exhaust pipe
15. Gasket35-45
25-33
IO-15 Nm7- 11 ftlbs.
22-30 ftlbs.
12AO352
+e MI 16. Stabilizer link installation nut17.Stabilizerlink
18. Stabilizer bar bracket installation boltsl 19. Stabilizer bar bracket20.Bushing
4*21. Stabilizer bar
05AO169
$?everse the removal procedures to reinstall.(2) +* : Refer to “Service Points of Removal”.(3) l 4 : Refer to “Service Points of Installatron”.(4) m : Non-reusable partsA
A’A
ct
J’

FRONT SUSPENSION - Centermember and Crossmember2-51
\09*005555-60 Nm
2240-43 ftlbs.60-80 Nm
43-58
ftlbs.
15-20 Nm11-14 ft.lbs.
\2512-18 Nm
9-13
ft.lbs.a
22. Transfer assembly23. Cotter pin
24. Tie-rod end connection nut25. Joint assembly connection bolt
26. Return tube connection
27. Pressure hose connection28. Mounting bracket
+e l + 29. Steering gear box assembly
OlA047360-80 Nm
42-58
ft.lbs.
Fykeverse the removal procedures to reinstall.(2) ~~ : Refer to “Service Points of Removal”.(3) l + : Refer to “Service Points of lnstallatron”(4) m : Non-reusable parts

FRONT SUSPENSION - Centermember and Crossmember
34
40-50 Nm
29-36 ftlbs.
38
100-12072-87 ft32
;56-72 ft.lbs.-39
-36
‘350
’ 80-100 Nm
58-72 ft.lbs.
60-100 Nm*58-72 ft.lbs.*
30. Self locking nut
31.Clamp32. Lower arm mounting bolt
33.Stopper
34. Rear roll stopper bracket mounting bolt35. Self locking nut
36.Lower plate37.Crossmember38.Stopper
39.Spacer40.BushingNOTE(1) Reverse the removal procedures to reinstall.(2) m : Non-reusable parts(3) * Indicates parts which should be temporarily tightened,
and then fully tightened with the vehicle in the unladen
condition.
OlA0641

FRONT SUSPENSION - Centermember and Crossmember2-53SERVICE POINTS OF REMOVAL
NOZYBAF16. REMOVAL OF STABILIZER LINK INSTALLATION NUT/
21. STABILIZER BAR
Refer to
P.2-39.29. REMOVAL OF STEERING GEAR BOX ASSEMBLY
Refer to GROUP
19-Steering Gear Box.
INSPECTIONNOZYCAA2l Check the crossmember for cracks or deformation.
l Check the bushings for cracks or deterioration.
l Check the centermember for cracks or deformation.
BUSHING REPLACEMENTRefer to
P.2-48.
NOZYDABSERVICE POINTS OF INSTALLATION
N02YEAF29. INSTALLATION OF STEERING GEAR BOX ASSEMBLY
Refer to GROUP
19-Steering Gear Box.
19. INSTALLATION OF STABILIZER BAR BRACKET/
16. STABILIZER LINK INSTALLATION NUT
Refer to
P.2-41.

11-2INTAKE AND EXHAUST - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS.prtNIICA-Items
Air cleaner
ElementExhaust system
Front exhaust pipe
Front exhaust pipe
Muffler
CouplingSuspension system
Turbocharger
TypeIdentification No.

4iT>Supercharging pressure control
Intercooler
TypeSpecifications
Unwoven cloth type
Dual type
Single type
Expansion resonance type
Flat coupling
Rubber hangers and O-rings
Exhaust gas turbine type
TD05H-14B-6
TD04-13G-5Waste gate actuator and valve
Air cooled type
SERVICE SPECIFICATIONSNllCB- spr*
ItemsStandardIntake and exhaust manifolds
Distorsion of cylinder head contacting surfacemm (in.) Less than 0.15
(.0059)Supercharging pressure solenoid valve terminal resistance36-44
[at
20°C (68”F)lQ
TurbochargerSupercharging pressure
kPa (psi)
41-75 (6.0- 10.8)
37-68 (5.4-9.9)Waste gate valve opening pressure
kPa (psi)
Approx. 76.7 (11 .l)
Approx. 72.0 (10.4)Limit
0.3
l.0121
TORQUE SPECIFICATIONSNllCC-
ItemsAir cleaner
Air cleaner to body
ResonatorAir cleaner bracket
Intercooler
Intercooler to body
Air by-pass valve
Air pipe
B
Nmftlbs.
8-106-7
10-137-9
12-15
9-11
12-15
9-11
15-22
11-16
12-15
9-11

1 pq
,s I’
:
REAR
SUSPENSION
LATERAL ROD.................................................11
REAR AXLE HUB............................................14
REARSUSPENSIONASSEMBLY..................5
SERVICE ADJUSTMENT PROCEDURES.......3Rear Hub Rotary-Sliding Resistance
(Torque)Adjustment.....................................4Rear Wheel Alignment Inspection
...............3Wheel Bearing End Play Adjustment
..........3
SHOCKABSORBERASSEMBLY...................8
SPECIAL TOOL................................................3
SPECIFICATIONS.............................................2
GeneralSpecifications..................................2
ServiceSpecifications...................................2Torque Specifications
...................................2
TORSION AXLE AND ARM ASSEMBLY......12
TROUBLESHOOTING......................................3
REARSUSPENSIONASSEMBLY . . . . . . . . . . . . . . . . . .21
SHOCK ABSORBER ASSEMBLY...................32
SERVICE ADJUSTMENT PROCEDURES.......20Rear WheelAlignment
Inspection................20
SPECIAL TOOLS.............................................18
SPECIFICATIONS.............................................16
GeneralSpecifications..................................16
ServiceSpecifications...................................16LTorqueSpecifications...................................17
Lubricant.......................................................17
STABILIZER BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
TRAILING ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
TROUBLESHOOTING......................................19
UPPER AND LOWER ARM............................25
CONTENTSN17AA-