Sensor MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 11: Removing And Installing Knock Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << A >> KNOCK SENSOR REMOVAL Use s
pecial tool MD998773 to remove the knock sensor.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Ignition System - Endeavor

Fig. 12: Removing Knock Sensor Using Special Tool (MD998773)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< KNOCK SENSOR INSTALLATION Use special tool MD998773 to install the knock sensor. SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS
2004 Mitsubishi Endeavor Limited 2004 ENGINE Ignition System - Endeavor

>>A<< INSTRUMENT PANEL INSTALLATIONLoop a length of cord between the instrument panel and the duct to aid installation
of the photo sensor.
Fig. 8: Installing Instrument Panel

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

Required Special Tool
:
MD998770: Oxygen sensor wrench
REMOVAL SERVICE POINT << A >>HEATED OXYGEN SENSOR REMOVAL Use special tool MD998770 to remove the oxygen sensor.
Fig. 11: Using Special Tool (MD998770) To Remove Oxygen Sensor

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INSTALLATION SERVICE POINT
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

>>A<< HEATED OXYGEN SENSOR INSTALLATIONUse special tool MD998770 to install the oxygen sensor.
Fig. 12: Using Special Tool (MD998770) To Install Oxygen Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION Check the following points; replace the part if a problem is found. EXHAUST MANIFOLD CHECK 1. Check for dama
ge or crackin
g of an
y part.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

wheel circumference and check the play.
Standard value (steering wheel play with the engine stopped): 10 mm (0.4
inch) or less
5. If the play exceeds the standard value, remove the steering gear (Refer to
POWER STEERING GEAR BOX AND LINKAGE
.) and check the total
pinion torque (Refer to STEERING GEAR TOTAL PINION TORQUE
CHECK
.).
STEERING ANGLE CHECK 1. Place the front wheel on a turnin
g radius
gauge an
d measure the steerin
g an
gle.
CAUTION: On vehicles with ASC, if the steering angle is
adjusted, always carry out steering wheel sensor
calibration (Refer to STEERING WHEEL SENSOR
CALIBRATION
). This is necessary because the
TCL/ASC-ECU should update the steering neutral
point.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 16: Adjusting Toe

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Recheck the steering angle.
4. On vehicles with ASC, if the steering angle is adjusted, always carry out
steering wheel sensor calibration (Refer to STEERING WHEEL SENSOR
CALIBRATION
).
TIE ROD END BALL JOINT BREAKAWAY TORQUE CHECK Required Special Tools:
MB990326: Preload Socket MB991897: Ball Joint Remover
CAUTION:
Do not remove the nut from ball
joint. Loosen it

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Pre-removal Operation
Front Scuff Plate and Cowl Side Trim Removal (Refer to TRIMS
.)
Steering Wheel and Air bag Module Assembly Removal (Refer to
STEERING WHEEL
.)
Instrument Panel Side Cover and Under Cover Removal (Refer to
INSTRUMENT PANEL ASSEMBLY
.)
Floor Console Side Cover (LH) Removal (Refer to FLOOR CONSOLE ASSEMBLY
.)
Front Floor Carpet Removal
Post-installation Operation Front Floor Console Installation Floor Console Side Cover (LH) Installation (Refer to FLOOR CONSOLE ASSEMBLY
.)
Instrument Panel Side Cover and Under Cover Removal (Refer to
INSTRUMENT PANEL ASSEMBLY
.)
Steering Wheel and Air bag Module Assembly Installation (Refer to
STEERING WHEEL
.)
Front Scuff Plate and Cowl Side Trim Removal (Refer to TRIMS
.)
Steering Wheel Sensor Calibration < Vehicles with ASC> (Refer to
STEERING WHEEL SENSOR CALIBRATION
.)
CAUTION: On vehicles with ASC, always carry out steering
wheel sensor calibration after the steering shaft has
been installed (Refer to STEERING WHEEL SENSOR
CALIBRATION
). This is necessary because the
TCL/ASC-ECU should update the steering neutral
point.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 34: Checking Tilt Lever Position

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INSTALLATION SERVICE POINT >>B<< STEERING WHEEL SENSOR < VEHICLES WITH ASC>, CLOCK
SPRING AND COLUMN SWITCH ASSEMBLY INSTALLATION 1. Align the mating marks of the clock spring.
WARNING:Ensure that the clock spring's mating marks are
properly aligned. If not, the steering wheel may not
rotate completely during a turn, or the flat cable in
the clock spring could be damaged, This would
prevent normal SRS operation and possibly cause
serious injury to the driver.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

< Mating Mark Alignment
>
1. Turn the clock spring clockwise fully. Then turn it back approximately 3-
3/4 turns counterclockwise to align the mating marks.
2. Turn the front wheels to the straight-ahead position. Then install the clock
spring to the column switch.
Fig. 35: Aligning Mating Marks Of Clock Spring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. On vehicles with ASC, align the mating marks of the steering wheel sensor as
follows.
CAUTION: Ensure that the steering wheel sensor's mating
marks are properly aligned. If not, the steering
wheel sensor could be damaged.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor