MITSUBISHI ENDEAVOR 2004 Service Repair Manual
ENDEAVOR 2004
MITSUBISHI
MITSUBISHI
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MITSUBISHI ENDEAVOR 2004 Service Repair Manual
Page 2878 of 3870
< Mating Mark Alignment
>
1. Turn the steering wheel sensor clockwise fully. Then turn it back
approximately 2-3/4 turns counterclockwise to align the mating marks.
2. Align the mating marks on the clock spring and the steering wheel sensor,
and install the steering wheel sensor to the column switch assembly.
3. Connect the steering wheel sensor connector.
Fig. 36: Aligning Mating Marks On Clock Spring
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY AND ASSEMBLY
WARNING:
Do not move the tilt lever from the lock position
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2952 of 3870
REAR AXLE HUB ASSEMBL
Y
REMOVAL AND INSTALLATION Fig. 17: Removing/Installing Rear Axle Hub Assembly Components
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MB990767: End Yoke Holder
MB990241: Axle Shaft Puller
MB991354: Puller Bod
y
CAUTION:
For vehicles with ABS, be careful not to strike the
pole piece at the tip of the rear ABS sensor with
tools during servicing work. The rear hub assembly should not be dismantled.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 3074 of 3870
2. If the dust cover is cracked or damaged, replace the stabilizer bar link
assembly. REAR SUSPENSION CROSSMEMBER REMOVAL AND INSTALLATION < FWD>
NOTE: Cracks or damage of the dust cover may cause damage
to the ball joint.
CAUTION: For vehicles with ABS, be careful when handling the
pole piece at the tip of the ABS sensor so as not to
damage it by striking against other parts.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor
Page 3075 of 3870
Fig. 33: Removing & Installing Rear Suspension Crossmember (FWD)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS << A>> REAR ABS SENSOR REMOVAL < VEHICLES WITH ABS> The rear ABS sensor can be damaged during service work. Unclamp the rear ABS
sensor cable as shown, and tie it out of the wa
y.
CAUTION: For vehicles with ABS, be careful when handling the
pole piece at the tip of the ABS sensor so as not to
damage it by striking against other parts.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor
Page 3076 of 3870
Fig. 34: Removing Rear ABS Sensor Cable
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B>> TOE CONTROL ARM ASSEMBLY REMOVAL Disconnect the toe control arm only from its rear suspension crossmember side, and
tie it to the trailin
g arm assembl
y as shown.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor
Page 3080 of 3870
Fig. 38: Installing Crossmember Stay/Nut
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL AND INSTALLATION < AWD>
CAUTION: For vehicles with ABS, be careful when handling the
pole piece at the tip of the ABS sensor so as not to
damage it by striking against other parts.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor
Page 3081 of 3870
Fig. 39: Removing & Installing Rear Suspension Crossmember (AWD)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS << A>> REAR ABS SENSOR REMOVAL < VEHICLES WITH ABS>
CAUTION: For vehicles with ABS, be careful when handling the
pole piece at the tip of the ABS sensor so as not to
damage it by striking against other parts.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor
Page 3082 of 3870
The rear ABS sensor can be damaged during service work. Unclamp the rear ABS
sensor cable as shown, and tie it out of the way.
Fig. 40: Removing Rear ABS Sensor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B>> SHOCK ABSORBER ASSEMBLY/TRAILING ARM ASSEMBLY AND KNUCKLE CONNECTION < TEMPORARY
ASSEMBLING> After removing the driveshaft, assemble the knuckle and shock absorber assembly
and the trailin
g arm assembl
y tem
poraril
y to su
pport the knuckle.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor
Page 3088 of 3870
2004 BODY & ACCESSORIES
Front & Rear Seat Assembly - Endeavor
FRONT SEAT ASSEMBLY REMOVAL AND INSTALLATION Post-installation Operation
Adjustment Procedures of Special Function (refer to AIR BAG RESTRAINT SYSTEMS
.
WARNING:
Before removing the front seat assembly, refer
to SERVICE PRECAUTIONS and AIR BAG RESTRAINT SYSTEMS
.
When removing and installing the front
passenger seat, be sure to carry out accuracy
check occupant classification sensor after the
seat has been installed in the vehicle. (Refer to
AIR BAG RESTRAINT SYSTEMS
.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Front & Rear Seat Assembly - Endeavor
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Front & Rear Seat Assembly - Endeavor
Page 3099 of 3870

Fig. 11: Checking Operation Of Power Seat Motor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Check that when the battery is directly connected to the motor terminal, the
motor turns smoothly and each adjusting mechanism operates as stated below
for each motor:
1. Connect the battery power supply to the terminal 1 and ground the
terminal 2 for the rear reclining side, front slide side.
2. Connect the battery power supply to the terminal 2 and ground the
terminal 1 for the front reclining side, rear slide side.
3. Connect the battery power supply to the terminal 2 and ground the
terminal 3 for the front height down side and connect the battery power
supply to the terminal 3 and ground the terminal 2 for the front height up
side.
4. Connect the battery power supply to the terminal 3 and ground the
terminal 4 for the rear height up side and connect the battery power supply
to the terminal 4 and ground the terminal 3 for the rear height down side.
3. If abnormality was found, check the power seat adjuster assembly.
DISASSEMBLY AND ASSEMBLY < LH SIDE>
WARNING:Never attempt to disassemble or repair the seat slide
sensor. If faulty, replace it. < Vehicles with advanced
air bag>
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Front & Rear Seat Assembly - Endeavor