MITSUBISHI ENDEAVOR 2004 Service Repair Manual

INSTALLATION SERVICE POINT>>A<< BRAKE TUBE CONNECTION Connect the tubes to the hydraulic unit assembly as shown in the illustration.
1. To the front brake (RH)
2. To the front brake (LH)
3. To the rear brake (LH)
4. To the rear brake (RH)
5. From the master cylinder (secondary)
6. From the master c
ylinder
(primar
y)

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 157: Identifying Brake Tube Connection

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WHEEL SPEED SENSOR REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 158: Removing & Installing Wheel Speed Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 159: Wheel Speed Sensor Removal & Installation Legend

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2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

REMOVAL SERVICE POINT << A>> FRONT ABS SENSOR/REAR ABS SENSOR REMOVAL
CAUTION: Be careful when handling the projection at the tip of
the ABS sensor and the toothed edge of the ABS
rotor so as not to damage them by contacting other
parts.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 160: Identifying Front ABS Sensor/Rear ABS Sensor

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INSPECTION ABS SENSOR CHECK
2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

1. Check whether any metallic foreign material has adhered to the projection at
the speed sensor tip. Remove any foreign material. Also check whether the
pole piece is damaged. Replace it with a new one if it is damaged.
2. Measure the resistance between the ABS sensor terminals.
Standard value: 1.24 - 1.64 kohm
Fig. 161: Measuring Resistance Between ABS Sensor Terminals

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3. If the internal resistance of the ABS sensor is no
t within the standard value, NOTE: The projection can become magnetized due to the
magnet inside the ABS sensor, causing foreign material
to easily adhere to it. The projection may not be able to
correctly sense the wheel rotation speed if foreign
matter is on it or if it is damaged.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

replace it with a new ABS sensor.
4. Remove all connections from the ABS sensor. The circuit should be open
between terminals (1) and (2) and the body of the ABS sensor. If the circuit is
not open, replace with a new ABS sensor.
Fig. 162: Opening Terminals (1) And (2)

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5. Check the ABS sensor cable for breaka
ge, dama
ge or disconnection. Re
place

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

with a new one if a problem is found.
TOOTHED ABS ROTOR CHECK Check whether the ABS rotor teeth are broken or deformed. Replace the BJ
assembly of the drive shaft, or the rear hub assembly, respectively, if the teeth are
damaged or deformed.
Fig. 163: Locating Tooth ABS Rotor

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G-SENSOR REMOVAL AND INSTALLATION NOTE: When checking for cable damage, remove the cable clamp
part from the body and then gently bend and pull the cable
near the clamp.
CAUTION: Do not drop or apply a shock on the G-sensor.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 164: Removing & Installing G
-Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< G-SENSOR INSTALLATION The arrow mark on the G-sensor must point toward the rear of the vehicle. INSPECTION G-SENSOR CHECK Required Special Tool:
MB991348: Test Harness Set
1. Disconnect the G-sensor connector and connect special tool MB991348, between the disconnected connectors.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 165: Disconnecting G
-Sensor Connector And Connectin
g Special Tool
MB991348

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor