MITSUBISHI ENDEAVOR 2004 Service Repair Manual
Manufacturer: MITSUBISHI, Model Year: 2004, Model line: ENDEAVOR, Model: MITSUBISHI ENDEAVOR 2004Pages: 3870, PDF Size: 98.47 MB
Page 291 of 3870
Fig. 10: Identifying Passenger
-side Air Bag Module (Dual
-stage Air Bag
System)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEAT BELT PRETENSIONER (DUAL STAGE AIR BAG SYSTEM) Removal & Installation (Single Stage AIR Bag System) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove appropriate upper anchor bolt cover. See Fig. 11
. Remove upper
anchor bolt. Remove lower anchor bolt. Remove lower B-pillar trim panel.
Disconnect seat belt pretensioner electrical connector. Remove seat belt
pretensioner retaining bolt. Remove seat belt pretensioner.
3. To install, reverse removal procedure. Tighten seat belt pretensioner anchor
bolts to specification. See TORQUE SPECIFICATIONS . Activate air bag
s
ystem.
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2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems
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Fig. 11: Identifying Seat Belt Pretensioner (Single
-stage Air Bag System
Shown; Dual
-stage System Is Similar)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Removal & Installation (Dual Stage AIR Bag System) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove appropriate upper seat belt pretensioner anchor bolt cover. See Fig.
11 . Remove upper anchor bolt. For driver-side seat belt pretensioner, remove
lower anchor bolt. For passenger-side seat belt pretensioner, remove passenger
seat slide adjuster rear cover. See Fig. 12
. Remove seat belt pretensioner
anchor bolt. Remove lower B-pillar trim panel. Disconnect seat belt
pretensioner electrical connector. Remove seat belt pretensioner retaining bolt.
Remove seat belt pretensioner.
3. To install, reverse removal procedure. If passenger-side seat belt pretensioner
was replaced, perform occupant classification system calibration procedure.
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See OCCUPANT CLASSIFICATION SENSOR CALIBRATION
under
COMPONENT TESTING. Tighten seat belt pretensioner anchor bolts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
Fig. 12: Identifying Passenger Seat Slide Adjuster Rear Cover (Dual
-stage Air
Bag System)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEAT SLIDE SENSOR (DUAL STAGE AIR BAG SYSTEM) Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove driver seat. Remove seat slide sensor bolt. See Fig. 13
. Remove seat
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2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems
Page 294 of 3870
slide sensor.
3. To install, reverse removal procedure. Tighten seat slide sensor bolt and front
seat bolts to specification. See TORQUE SPECIFICATIONS
. Activate air
bag system.
Fig. 13: Identifying Seat Slide Sensor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SIDE IMPACT AIR BAG MODULE Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Disconnect wiring under appropriate front seat. Remove seat nuts and bolts.
Remove seat from vehicle. Remove bolts securing seat back assembly to seat
recliner hin
ges. Remove front seat back assembl
y.
NOTE: Side impact air bag module is replaced with seat back
assembly and cannot be serviced separately.
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2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems
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3. To install, reverse removal procedure. Tighten front seat nuts and bolts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
SIDE IMPACT SENSOR Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove appropriate B-pillar trim panel. Remove seat belt pretensioner. See
SEAT BELT PRETENSIONER
. Remove side impact sensor nuts. See Fig.
14 . Disconnect side impact sensor electrical connector. Remove side impact
sensor.
3. To install, reverse removal procedure. Tighten side impact sensor nuts and seat
belt pretensioner anchor bolts to specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
Fig. 14: Identifying Side Impact Sensor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SRS ELECTRONIC CONTROL UNIT (SRS ECU)
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Removal & Installation (Single Stage AIR Bag System
)
1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Turn ignition
off. Disable air bag system. See DISABLING & ACTIVATING AIR BAG
SYSTEM
.
2. Remove center console. See FLOOR CONSOLE ASSEMBLY
. Disconnect
SRS ECU connectors. Remove SRS ECU nuts. Remove SRS ECU. See Fig.
15 . Remove nuts from SRS ECU bracket. Remove SRS ECU bracket.
3. To install, reverse removal procedure. Tighten SRS ECU bracket nuts and SRS
ECU nuts to specification. See TORQUE SPECIFICATIONS
. Activate air
bag system.
Fig. 15: Identifying Single
-stage SRS Electronic Control Unit (SRS ECU)
-
single
-stage Air Bag System
Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.
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Removal & Installation (Dual-stage AIR Bag System)1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Turn ignition
off. Disable air bag system. See DISABLING & ACTIVATING AIR BAG
SYSTEM
.
2. Remove center console. See FLOOR CONSOLE ASSEMBLY
. Disconnect
SRS ECU connectors. Remove SRS ECU nuts. Remove SRS ECU. See Fig.
16 .
3. To install, reverse removal procedure. Tighten SRS ECU nuts to specification.
See TORQUE SPECIFICATIONS
. Activate air bag system.
Fig. 16: Identifying SRS Electronic Control Unit (SRS ECU)
-dual
-stage Air
Bag System
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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ADJUSTMENTS CENTERING CLOCKSPRING (DUAL-STAGE AIR BAG SYSTEM) Turn clockspring fully clockwise, then turn counterclockwise about 3 turns to align
mating marks. See Fig. 17
. Clockspring is now centered.
Fig. 17: Aligning Clockspring Mating Marks (Single
-sta
ge Clocks
prin
g Shown,
Dual
-stage Clockspring Is Similar)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
WIRE REPAIR DO NOT repair SRS wiring harness or connectors. If SRS wiring or harness
connectors are faulty, replace wiring harness. TORQUE SPECIFICATION
S
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TORQUE SPECIFICATIONS DIAGNOSTICS INITIAL SRS DIAGNOSTIC PROCEDURE (DUAL-STAGE AIR BAG SYSTEM) Application
Ft. Lbs. (N.m)
Front seatBack bolts
25-40 (34-54)
Bolts
25-40 (34-54)
Nuts
18-26 (24-35)
Seat belt pretensioner anchor bolts
24-40 (33-54)
Steering wheel nut
24-36 (33-49)
INCH Lbs. (N.m)
Clockspring screws
5-7 (0.56-0.79)
Driver-side air bag module bolts
62-97 (7.0-11.0
Front impact sensor nuts
44-89 (5.0-10.0)
Passenger-side air bag module bolts
(1)
Seat slide sensor bolt
35-53 (4.0-6.0)
Side impact sensor nuts
44-89 (5.0-10.0)
SRS ECUBracket nuts
44-89 (5.0-10.0)
Nuts
44-89 (5.0-10.0)
(1)
Information is not available.
WARNING:Accidental air bag deployment is possible. Personal
in
jury ma
y result. Follow air ba
g service precautions
to prevent accidental air bag deployment and
personal injury. See AIR BAG SAFETY
PRECAUTIONS
.
NOTE: AIR BAG warning light will come on if battery voltage is
low. Ensure battery is fully charged. When battery voltage
is restored to normal, AIR BAG warning light will go out.
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1. Turn ignition on. If AIR BAG warning light comes on for 7 seconds and then
goes off, SRS is functioning properly. If AIR BAG warning light does not
function as described, turn ignition off. If AIR BAG warning light malfunction
or scan tool communication problems are encountered, diagnose malfunction
using appropriate table. SeeSCAN TOOL COMMUNICATION
SYMPTOMS (SINGLE
-STAGE AIR BAG SYSTEMS)
and SCAN TOOL
COMMUNICATION SYMPTOMS (DUAL
-STAGE AIR BAG
SYSTEMS)
tables.
2. Utilizing a laptop computer, check for Diagnostic Trouble Codes (DTCs) by
connecting Scan Tool (MB991958) to Data Link Connector (DLC), located
under left side of instrument panel, using Vehicle Communication Interface
(MB991824), USB Cable (MB991827) and Main Harness (MB991911). See
Fig. 18
. Turn ignition on and follow instructions provided with scan tool.
Diagnose displayed DTCs for appropriate air bag system. See SCAN TOOL
COMMUNICATION SYMPTOMS (SINGLE
-STAGE AIR BAG
SYSTEMS)
and SCAN TOOL COMMUNICATION SYMPTOMS
(DUAL
-STAGE AIR BAG SYSTEMS)
. When diagnosis and repairs are
com
plete, erase DTCs.
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems