check engine MITSUBISHI GALANT 1989 Service Repair Manual

35-86SERVICE BRAKES - Brake Booster
SERVICE POINTS OF REMOVALM35JBAK
4. REMOVAL OF VACUUM HOSETo remove the vacuum hose from the brake booster, pull itstraight upward.
Caution
Prying off the vacuum hose could damage the check
valve installed in the brake booster.
Vacuum hose
14AO394
Vacuum hose
mm (in.)
14A0395
Vacuum hose
i4043 mm (1.57-1.69 in.)
I I__/
Chec/k valve ’ Clip
14LOZ15
6. REMOVAL OF VACUUM HOSE WITH CHECK VALVE
NOTE
Since the check valve is fit to the vacuum hose, replace the
check valve as an assembly unit together with the vacuum
hose if the check valve is defective.
14. REMOVAL OF BRAKE BOOSTER
Caution
Be careful not to damage the body or bend the
air-conditioner’s high-pressure hose.
SERVICE POINTS OF INSTALLATIONM35JDBB
6. INSTALLATION OF VACUUM HOSE WITH CHECK
VALVE
(1) Attach the vacuum hose so that it may be inserted to a
dimension illustrated.
Caution
Prevent interference between the check valve and
brake booster.
(2) The vacuum hose at the engine should be securely
connected until it contacts the hexagonal edge of the
fitting, and then should be secured by the hose clip.
4. CONNECTION OF VACUUM HOSE (1) The vacuum hose at the brake booster should be connected for the distance shown in the illustration,
and should be secured by
the.hose clip so that there is
no contact with the check valve.
(2) The vacuum hose at the engine should be securel
y
connected until it contacts the hexagonal edge of the
fitting, and then should be secured by the hose clip.
TSB Revision

SERVICE BRAKES - Front Disc Brake35-95
INSPECTIONM35LcAD
l
Check disc for wear. (Refer to P.35-64, Thickness Check.)
l Check disc for runout. (Refer to
P.35-63, Run-out Check.)
l Check disc for damage.
14w 593
\ ”14AOO36
SERVICE POINTS OF INSTALLATIONM35LDAG
2. INSTALLATION OF FRONT BRAKE ASSEMBLY
Measure the disc brake drag force after installation of the
brake assembly by the following procedure.
(1) With the brake assembly removed, use a spring bal- ance to measure the rotation sliding resistance of the
hub in the forward direction.
NOTE
Tighten the nuts in order to secure the disc to the hub.
(2) After installing the caliper support to the knuckle, expand the piston, and then install the caliper body.
I14AOOl4 1
(3) Start the engine, and after depressing the brake pedal hard two or three times, stop the engine.
(4) Turn brake disc forward
10 times.
(5) Use a spring balance to measure the rotation sliding re-
sistance of the hub in the forward direction.
(6) Calculate the drag torque of the disc brake (difference
between measured values in 5 and 1).
Standard value: 70 N (15.4 Ibs.) or less
(7) If the disc brake drag force exceeds the standard value,disassemble piston and clean the piston. Check for cor-
rosion or worn piston seal.
TSB RevisionI

36-2PARKING BRAKES - Specifications/Troubleshooting/Service Adjustment Procedures
SPECIFICATIONS
GENERAL SPECIFICATIONS
ItemsSpecifications
TypeMechanical brake acting on rear wheels
Parking brake lever typeLever type
Cable arrangementV-type
SERVICE SPECIFICATION
Items
Standard value
Parking brake lever stroke Specifications5-7 notches
TROUBLESHOOTING
Symptom
Probable cause Remedy
Poor parking brake
function +Worn brake pad Poor condition of brake pad surface Replace
Parking brake cable sticking
Auto-adjuster malfunction Adjust
Excessive parking brake lever stroke
Adjust the parking brake lever
stroke or check the parking
brake cable arrangement
I
i
!14A023C
SERVICE ADJUSTMENT PROCEDURES
PARKING BRAKE LEVER STROKE CHECKM~~FEAJ
1.Pull the parking brake lever with a force of approx. 200 N
(45 Ibs.), and count the number of notches.
Caution
The 200 N (45 Ibs.) force of the parking brake lever must
be strictly observed.
Standard value: 5-7 notches
2.If the parking brake lever stroke is not the standard value,
adjust as described below.
(1) Remove the carpet in the floor console.
(2) Loosen the adjusting nut to the end of the cable rod,
thus freeing the parking brake cable.
(3) With the engine idling, firmly depress the brake pedal
five or six times and confirm that the pedal stroke stops
changing.
NOTE
If the pedal stroke stops changing, it indicates that the
automatic adjusting mechanism has functioned proper- ly to adjust the clearance
b&ween’the pads and the
disc to the correct value.
TSB Revision

ALPHABETICAL INDEX1
A
ABS
Checking by the ABS Warnrng Light................
. 35-68-l
Troubleshooting ...........................
35-l 5-l
ABS POWER RELAY, Chec
k 35-74-l
ACCELERATOR CABLE
Inspection and Adjustment
13-398-l
Inspection and Adjustment ........ 13-329-l
ACCELERATOR SWITCH, Inspection and Adjustment 13-329-I
A/C COMPRESSOR CLUTCH RELAY
On-vehicle Inspection
.............
. 13-285-l
On-vehrcle
Inspection
.........
. 13-83-t
On-vehicle Inspection
......
. 13-176-l
ACTIVE-ECS ON-BOARD DIAGNOSTIC, Check......

. 338-88-I
ACTIVE-ECS RELAY.......................

. 338-141
-I
ACTIVE-ECS SENSOR....

.
...... ............ 338-138-I
ACTIVE-ECS SYSTEM
Checking by Using Alarm Light
.................
. 338-87-I
Operation Check ........................... 338-90-I
AERO PARTS..

.
........................... 51-18-l
AIR CLEANER...............................

. 15-9-I
AIR CLEANER ELEMENT
Inspection and Replacement
....................
. 15-6-l
Maintenance .......................... 00-39-l
AIR COMPRESSOR..........................

. 338-125-I
AIR CONDITIONING SWITCH
Emission control
...........................
.
17-21 -I
Heater, Air
Conditionrng
and Ventilation .............. 55-29-l
On-vehicle Inspection ................. 13-285-l
On-vehicle Inspection
...........
. 13-83-l
On-vehicle Inspection

..........
. 13-176-l
AIR TUBE..............

.
....................... 338-133-I
ALARM LIGHT, Check. ......................... 338-87-I
ALARM SYSTEM, Theft ..........................
54-165-11
ALIGNMENT
Front Wheel, Adjustment .......................
. 33A-5-l
Rear
Wheel, inspection ..................
. 34-23-l
Rear Wheel, Inspection
....................
. 34-5-l
ANTENNA ......................................
54-153-11
ANTI-LOCK BRAKING SYSTEM, Troubleshooting .........
.
35-15-1
ARM
Lower
......................
. 338-103-I
Lower Suspension>......................
.
33A-10-I
Lower
................... 34-28-l
Torsion
................
.
338-l 19-l
Torsion Suspension-FWD>
...................34-l 5-lTrailing
................. 34-31-l
Upper
.................. 34-28-l
AUDIO
SYSTEM................

.
.................
54-l 12-11
AUTO-CRUISE CONTROL. ..........................
. 13-408-I
AUTO-CRUISE CONTROL INDIVIDUAL PARTS, inspection..

. 13-401-I
AUTO-CRUISE CONTROL SYSTEM...................

. 13-332-l
AUTO-CRUISE CONTROL SYSTEM, Inspection..........

. 13-397-l
AUTOMATIC TRANSAXLE, Maintenance ................. 00-43-I
AXLE
Rear, Maintenance
...............................
. 00-45-I
Torsion
........................
.
338-l 19-l
Torsion .....

.
......................... 34-15-l
AXLE HUB
Rear
Disc Brakes> ...................... 27-8-l
Rear CFWD-Rear
Drum Brakes> ................... 27-6-l
AXLE SHAFT ..............................

.
27-17-1
B
BACKLASH. Total, Rear Axle, Check ............
. 27-15-l
BALL JOINT
Rotation Starting Torque Check ...................... 378-8-I
Tie Rod End, Staning Torque Check .................. 37A-15-l
Tie Rod End, Variation Check ....................... 37A-15-l
BALL JOINT SEALS, Maintenance ..................... 00-45-I
BAR
Stabilizer ....................

. 338-106-I
Stabilizer
...................
. 33A-13-l
Stabilizer Suspension-AWD>...............
. 34-37-l
BAROMETRIC PRESSURE SENSOR
On-vehicle Inspection
................
. 13-266-l
On-vehicle Inspection
13-53-l
On-vehicle Inspection
..........
. 13-154-l
BASIC IDLE SPEED
Adjustment
...........................
. 13-245-l
Adjustment
..................... 13-33-l
Adjustment
...................
. 13-133-l
BATTERY.........................................

.
54-2-11
BATTERY, Flat Remedy.
.............................
. 35-75-l
BEARING
Wheel, Adjustment ................

. 338-87-I
Wheel, Adjustment ............. 33A-5-l
BELT
Drive, Compressor, Adjustment
....................
. 55-17-l
Drive (For Water Pump and Generator), Maintenance ..... 00-41-I
Drive, Tension Adjustment ................. 11-61-I
Drive, Tension Adjustment ................. 11-12-l
Seat..........................................

. 52-39-l
Timing ...................... ......... 11-80-I
Timing................................

. 11-34-l
Timing, Maintenance ............................... 00-40-I
Timing, Tension Adjustment ................ 11-10-I
BLEEDING
Clutch
..........................................
. 21-6-l
4ws...........................................

. 370-4-I
Service Brakes. .................................. 35-57-l
Steering ........................................ 37A-22-l
BLOWER..........................................

. 55-32-l
BOOSTER
Brake
.........................................
. 35-85-l
Brake, Operating Inspection ......................... 35-54-l
BOOST METER, On-vehicle Inspection ... 13-311-l
BOOTS, Drive Shaft, Maintenance ....................... 00-45-I
BRAKE
Disc, Front
......................................
. 35-94-l
Disc, Rear.....................................

.
35-l 14-l
BRAKE BOOSTER
...................................
. 35-85-l
BRAKE BOOSTER, Operating Inspection .................. 35-54-l
BRAKE DISC
Front, Run-out Check.
.............................
. 35-63-l
Front, Run-out Correction ........................... 35-64-l
Front, Thickness Check ............................. 35-65-l
Rear, Run-out Check ............................... 35-66-l
Rear, Run-out Correction. ........................... 35-66-l
Rear, Thickness Check............................

. 35-66-l
BRAKE DRUM, tnside
Diameter, Check ................... 35-67-l
BRAKE FLUID LEVEL SENSOR, Check...................

. 35-54-l
BRAKE FLUID PRESSURE SWITCH
AWD-ABS (Up to 1991 Models)
....................
.
35-133-l
AWD-ABS
(Up to 1991 models), Check ...............
. 35-75-l
BRAKE HOSES, Maintenance ........................... 06-45-t
BRAKELINE
........................................
35-87-l

2ALPHABETICAL INDEX
BRAKE LINING ThicknessCheck

.., ..,............
Drum, Rear, Maintenanc
e
BRAKE LINING AND BRAKE DRUM, Connection Check..
BRAKE PAD
Drsc, Front, Check and Replacemen
t
Disc, Rear, Check and Replacement BRAKEPEDAL..
BRAKE PEDAL, Inspection and Adjustment
BUMPER..... 35-67-l
00-44-l
35-67-l
35-59-l
35-65-l
35-76-l
35-53-l
51-7-I
C
CABLEAccelerator, Inspection and Adjustment
13-398-l
Accelerator, Inspection and Adjustment Control> 13-329-I
High
Tensron, Spark Test ........
.
16-42-11Parking Brake................................

.
36-5-l
Spark
Plug, Tes
t
........................
16-42-11Speedometer, Replacement ...............
.
23-93-l
Speedometer, Replacement
.........
.
22-19-I
Speedometer, Replacement
............
.
22-5-l
CAMSHAFTDOH

C
...................
1 l-68-lSOHC.................................

.
11-19-I
CAMSHAFT OIL SEALS
DOHC
...................................
.
11-68-I
SOHC........................................

.
11-19-I
CAMSHAFT POSITION SENSOR
On-vehrcle Inspection
..................
.
13-277-l
On-vehicle Inspection
............
.
13-69-l
On-vehicle Inspection
........
.
13-165-I
CANISTER,
Evaporatjve Emission.................

.
17-21-l
CATALYTIC CONVERTER............................

.
17-24-l
CENTERMEMBER...................

.
....... 32-8-l
CENTRAL DOOR LOCKING SYSTEM..................

.
42-101-I
CHARGE AIR COOLER...............................

.
15-l

2-l
CHARGING..................
.
..... 55-17-I
CHARGING SYSTEM....................

.
...........
16-2-11CHARGING SYSTEM, Inspection.......................
.
16-5-11CHECK VALVE, Operation Check......................

.
35-54-l
CIGARETTE LIGHTER..........................

.
54-106-11
CLOCK........................................
.
54-109-11CLOSED THROTTLE POSITION SWITCHAdjustment GVALVE>
.................. 13-136-I
Frxed SAS, Adjustment
..................
.
13-250-I
On-vehicle inspection .................. 13-274-l
On-vehicle Inspection
............
.
13-61-I
On-vehicle Inspection

.........
. 13-160-I
CLUTCH CONTROL.................................

.
21-10-I
CLUTCH MASTER CYLINDER.........................

.
21-12-l
CLUTCH PEDAL.....................................

.
21-7-l
CLUTCH PEDAL, Inspection and Adjustment ................
21-5-1CLUTCH RELAY, A/C Compressor, On-vehicle Inspection
>
....................................... 13-285-l
CLUTCH RELEASE CYLINDER.........................
21-13-lCOIL
Ignition, On-vehicle
Inspectron 13-302-I
Ignition, On-vehicle
InspectIon
......
. 13-96-l
Ignition. On-vehicle Inspection
13-186-l
COLUMN SWITCH............................

.
54-100-11COMBINATION LIGHT, Rear.
.........................
.
54-95-11COMPRESSION PRESSURE
Check
...............................
.
1
i-59-1Check
..................................
11-8-l
COMPRESSOR...................................
.
55-38-l
COMPRESSOR, Air.......

.
........................ 338-125-I
COMPRESSOR DRIVE BELT, Adjustment, ................. 55-17-l
COMPRESSOR NOISE, Adjustment ...................... 55-23-l
CONDENSER, ............ .......................... 55-48-l
CONDENSER FAN MOTOR...........................

.
55-48-l
CONSOLE, Floor....................................

.
52-29-l
CONTROL
Engine
........................................
.
13-328-l
Transaxle ............................... 23-94-l
Transaxle
..........................
.
22-19-I
Transaxle
...........................
.
22-6-l
CONTROL SYSTEM
Evaporative Emission
.............................
.
17-15-l
Intake Charge Pressure, Inspection.
....................
15-7-lMixture (MFI
)
.............................. 17-29-l
Purge, Inspection .................... 17-17-l
Purge, Inspection ....................... 17-18-l
CONTROL UNIT
ABS
........................................
.
35-134-l
Active-ECS ................................... 338-140-I
EPS.....................................

.
...37A-59-lCONTROL VALVE <4WS>..........................

.
378-12-I
COOLANT
Engine, Concentration Test ..........................
14-8-lEngine, Leak Check ................................
.
14-8-l
Engine, Maintenance. ............................ 00-44-I
Engine, Replacement ...........
................... 14-8-lCRANKCASE VENTILATION SYSTEM, inspection..........

.
17-14-l
CRANKSHAFT POSITION SENSOR
On-vehicle Inspection
..................
.
13-280-I
On-vehicle Inspection
............
.
13-73-l
On-vehicle Inspection
13-167-l
CROSSMEMBER....................................

.
32-8-l
CURB IDLE SPEED
Inspection
.......
.
.................... 13-245-l
Inspection
13-32-l
Inspection
....................
.
13-133-l
CYLINDER
Master
.........................................
.
35-81 -IPower
.........................................
.
378-9-I
Wheel,RearBrake...............................

. 35-111-l
Wheel, Rear, Maintenance .......................... 00-44-I
CYLINDER HEAD GASKET
DOHC
.......................................
.
11-73-l
SOHC.................: ......................... 11-25-l
D
DASH POT, Inspection and Adjustment
1 l-58-lDEFOGGER, Rear Window 64-156-11
DEFOGGER RELA
Y
.54-163-11DEFOGGER SWITCH, Rear Window. 54-163-11
DEFOGGER TIMER 54-164-11
DELAY VALVE, Check
35-74-l
DIAPHRAGM, Rolling, Check 33B-89-l
DIFFERENTIAL CARRIER
27-26-l
DISC
Brake, Front, Run-out Check
35-63-l
Brake, Front, Run-out Correction 35-64-l
Brake, Front.
Thichness Check 35-65-l
Brake, Rear, Run-out Check 35-66-l
Brake, Rear, Run-out Correction 35-66-l
Brake, Rear,
Thichness Chec
k
35-66-l

ALPHABETICAL INDEX3
DISC BRAKEFront
......................................
.
35-94-I
Rear......................................

.
35-114-l
DlSC BRAKE PADS. Marntenance.......................

.
00-44-j
DWHARGlNG
SYSTEM ......................... 55-26-l
DISJRIBUTOR..............................

.
16-55-11
DOoR
........................................
42-74-lDOOR. Fit Adjustment
..............................
. 42-51-l
DOOR DRIP LINE WEATHERSTRIP
Front.......

.
........................... 42-112-j
Rear.....................................

.
42-114-IDOOR GLASS
Adjustment
...............................
42-52-f
Front..................................
.
42-80-l
Rear ........... 42-83-I
DOOR HANDLE
Front
...........
.
........ ............ 42-96-l
Rear.
.................. ................. 42-99-l
DOOR INSIDE HANDLE, Play Check.....................

.
42-52-l
DOOR LATCH
Front
.........
.
............... ........ 42-96-l
Rear.................................

. 42-99-l
DOOR MIRROR...............................

.
51-33-1
DOOR
MOULDING
Front
....................................
.
42-112-l
Rear......................................

.
42-114-l
DOOR REGULATOR
Front
......................................
.
42-80-I
Rear...............

.
.................... 42-83-l
DOOR RUNCHANNEL..........................

.
42-l 10-l
DOOR TRIM
Front
......................................
.
42-76-l
Rear.......................................

.
42-78-i
DOOR WATERPROOF FILM
Fron

t
.................................... 42-76-l
Rear........................................

.
42-78-l
DRIVE BELT
Compressor, Adjustment
....................
.
55-17-l
Tension Adjustment ..................... 11-61-l
Tension Adjustment ...................... 11-12-I
Water Pump and Generator, Maintenance ..............
00-41 -IDRIVE SHAFTFront Axle
.....................................
. 26-12-l
Rear
Axle

............................
. 27-20-I
DRIVE SHAFT BOOTS, Maintenance....................

.
00-45-j
DRIVE SHAFT OIL SEALSReplacement
...........................
.
23-92-I
Replacement
.......................
.
22-18-l
Replacement
........................
.
22-4-l
DRUMBrake, inside Diameter, Check
......................
.
35-67-j
Brake,
Rear..............................
.
..... 35-108-l
DRUM BRAKE, Rear
................................
.
35-108-1
DRUM BRAKE LININGS, Rear, Maintenance
..............
.
06-44-j
DRYER........................................

.
33B-127-l
E
EGR SOLENOID Emission Control
.................................
.
17-28-j
On-vehicle
Inspection ................. 13-307-j
On-vehicle
Inspection

..I........
.
13-101-t
On-vehicle
Inspection

..........
.
13-191-l
EGR SYSTEM

speccon
..........................
.
17-25-j inspection

...........................
.
17-25-1
EGR TEMPERATURE SENSOR
Emission Control
................................
.
17-28-l
On-vehicle Inspection .................. 13-288-l
On-vehicle Inspection

13-85-l
On-vehicle
Inspection
..........
.
13-177-l
EGRVALVE........................................

.
17-27-f
EGR VALVE CONTROL VACUUM
.......................
.
17-26-l
ELECTRONIC CONTROL UNIT
35-134-jELEMENT
Air Cleaner. Inspection
and Replacement ................ 15-6-l
Air Cleaner, Maintenance ........................... go-39-j
END PLAY
Hub.
Inspection
................
.
33B-86-l
Hub. Inspection
...................
.
26-5-l
Rear. Wheel Bearing, Adjustment
...........
.
27-3-l
Rear Wheel Bearing. Check
...............
.
27-15-i
ENGINE
DOHC
.......................................
.
11-63-l
SOHC.......................................

.
11-14-1
ENGINE CONTROL................................

.
13-328-l
ENGINE CONTROL MODULE POWER GROUND
On-vehicle Inspectron
..................
.
13-257-l
On-vehicle Inspection
............
.
13-45-l
On-vehicle Inspection
..........
.
13-146-1
ENGINE CONTROL MODULE TERMINAL VOLTAGE
On-vehicle Inspection ..................
.
13-315-I
On-vehicle Inspection
........... 13-105-I
On-vehicle Inspection

..........
.
13-192-l
ENGINE COOLANT
Concentration Test
....
.
............................
14-8-l LeakCheck
....................................... 14-8-l
Maintenance ..................................... 00-44-I
Replacement ..............................
,......
.
14-8-I
ENGINE COOLANT TEMPERATURE GAUGE UNIT.........

. 14-31-l
ENGINE COOLANT TEMPERATURE SENSOR
Cooling
........................................
. 14-31-I
Emission Control .................................. 17-21-l
On-vehicle Inspection ................... 13-268-l
On-vehicle Inspection
............
.
13-55-j
On-vehicle Inspection
..........
.
13-155-l
ENGINE COOLANT TEMPERATURE SWITCH
Cooling........................................
. 14-31-I
Heater, Air Conditioning and Ventilation ......... 55-57-l
ENGINE MOUNTING..................................

.
32-4-l
ENGINE OILCheck
................................
.
11-57-j
Check.................................

. 11-7-l
Maintenance .....................................
00-41-1
ENGINE OIL FILTER, Maintenance ......................
.
60-41-j
ENGINE RPLL
STOPPER..............................
.
32-6-j
EPS CONTROL UNIT................................

.
37A-59-l
EPS MODE SELECTOR SWITCH.......................

.
37A-59-j
EpS SOLENOID, Check
..............................
.
37A-19-j
EVAPORATIVE EMISSION CANISTER...................

.
77-21-j
EVAPORATIVE EMISSION CONTROL SYSTEM............

.
17-15-l
EVAPORATIVE EMISSION PURGE SOLENOIDEmission Control
.................................
.
17-21-1
On-vehicle
Inspection ..................
, 13-307-I
On-vehicle
Inspection

............
.
13-99-1
On-v&i&
inspection

........... 13-189-j
EVAPORATOR....

.
................................ 55-34-f
EXHAUST GAS RECIRCULATION (EGR) SYSTEM..........

.
17-22-I
EXHAUST MANIFOLD
DOHC-Non-Turbo................................
.
15-30-1

4ALPHABETICAL INDEX
DOHC-Turbo.................................
. 15-31-f
SOHC-8VALVE..................................

.
15-27-t
SOHC-1 GVALVE............................

.
15-28-l
EXHAUST PIPEDOH

C
......................... 15-33-I
SOHC.....................................

.
15-32-l
EXHAUST SYSTEM, Maintenance ..................... 00-45-I
F
FAN MOTOR
Condenser
.............................
.
55-48-l
Radiator...................

.
......... 14-12-I
FEEDER CABLE ..........................
54-l 55-11FENDER................................
.
42-61-t
FILLER DOOR, Fuel Tank.........................

.
42-60-I
FILLER TUBE CAP, Fuel Tank, Inspection...............

.
17-21 -I
FILTER
Engine 011. Maintenance ....................
. 00-41-I
Fuel ........................... 13-327-l
Fuel
....
.
...................
13-I 15-lFuel ........................
.
13-195
FITTINGS, Handling................................
. 55-22-l
FIXED SAS
Adjustment
........................
.
13-250-I
Adjustment
...................
.
13-138-I
FLAT BATTERY, Remedy............................

.
35-75-l
FLOOR CONSOLE................................

.
52-29-l
FLUID
Power Steering, Level Check
...................
. 37A-21-l
Power Steering, Replacement ................. 37A-21-l
Transaxle, Replacement ..................... 23-82-l
FLUID LEVEL, Transaxle, Inspection .................. 23-82-l
FOG LIGHT................

.
......................
54-94-11FOG LIGHT SWITCH................................
.
54-99-114WS, Function Check
..........................
. 37B-6-l
FRONT BRAKE DISC
Run-out Check
...................................
. 35-63-I
Run-out Correction ........................... 35-64-l
Thickness Check .............................. 35-65-l
FRONT DISC BRAKE.................................

. 35-94-l
FRONT DISC BRAKE PAD, Check and Replacement ......... 35-59-l
FRONT DOOR DRIP LINE WEATHERSTRIP 42-112-I
FRONT DOOR GLASS...............................

. 42-80-l
FRONT DOOR HANDLE.........................

. 42-96-l
FRONT DOOR LATCH...

.
......... .......... 42-96-l
FRONT DOOR
MOULDING
........................... 42-112-I
FRONT DOOR REGULATOR........................

. 42-80-I
FRONT DOOR TRIM.................................

. 42-76-l
FRONT DOOR WATERPROOF FILM....................

. 42-76-l
FRONT GRILLE..................................

. 51-12-l
FRONT SEAT,...................................

. 52-35-l
FRONT WHEEL ALIGNMENT Adjustment
.....................
. 338-86-I
Adjustment .................... 33A-5-l
FUEL FILTER
DOHC
.......................................
. 13-327-I
SOHC-8VALVE
.................................
13-l 15-l SOHC-IGVALVE
................................ 13-195-I
FUEL HOSES, Maintenance ............................
00-39-1
FUEL LINE
DOHC-AWD ..................................
.
13-326-l
DOHC-FWD....................................

.
13-324-l
SOHC-8VALVE
................................. 13-113-l
SOHC-1 ~VALVE............................

.
13-l 95-IFUEL PRESSURE
On-vehicle Inspection
On-vehicle Inspection

On-vehicle Inspection
FUEL PRESSURE SOLENOID ,
On-vehicle Inspection >
FUEL PUMP
On-vehicle Inspection
On-vehicle Inspection

On-vehicle Inspection
FUEL SYSTEM, Maintenanc

e
FUEL TANK
DOHC-AWD .,.......
DOHC-FW

D
SOHC-8VALVE
SOHC-16VALVE
FUEL TANK FILLER DOO

R
FUEL TANK FILLER TUBE CAP, Inspection
FUEL TANK PRESSURE CONTROL VALVE. 13-312-l
13-102-I
,.....13-I
92-l
13-307-I
......
13-258-l
....... 13-46-l
...... 13-147-l
....... 00-39-l
......
13-322-l
...... 13-318-l
..... 13-109-I
...... 13-195-I
....... 42-60-I
....... 17-21-I
....... 17-21-l
G
GARNISHES
51-13-l
GASKET
Cylinder Head 1 l-73-l
Cylinder Head 1 l-25-l
GAUGE UNIT, Engine Coolant Temperature
14-31-l
GEAR BOX, Power Steering 37A-32-l
GEAR OIL, Level Check
27-15-l
GENERATOR
16-g-11
GLASS
Door, Adjustmen
t
42-52-l
Door, Front 42-80-I
Door, Rear 42-83-l
Quarter Window 42-70-I
Window.............
.._......_...... 42-63-i
Window,Rear
42-72-i
GRILLE,Front
_. _. _.
51-12-l
G-SENSOR
Service Brakes
35-132-l
Output Voltage, Check 336-96-l
H
HANDLE
Door, Front
..........................
.
Door,Rear
...........................
Door Inside, Play Check. ..................
HAZARD SWITCH.........................
.
HEADLIGHTS............................

.
HEADLINING.............................

.
HEATED OXYGEN SENSOR, On-vehicle Inspection
>
...............................
HEATER CONTROL.......................
.
HEATER UNIT............................

.
HEIGHT SENSOR.........................

.
HIGH MOUNTED STOP LIGHT...............

.
42-96-1 42-99-l
42-52-l
54-98-11
54-92-11
52-31-l
13-290-I
55-25-l
55-30-I
338-l
35-l
54-96-11HIGH PRESSURE SWITCH (HIGH-PRESSURE TANK SIDE),Actuation Pressure Check. 338-94-I
16-42-11
42-55-l
42-50-I
54-l 03-11
54-105-11
HIGH TENSION CABLE, Spark Test
HOOD .__...._..._......__._...................
HOOD, Alignment Adjustment .
HOR

N
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . HORNRELAY

._.._._....___.........__.._._..___
HOSE
Brake, Maintenance
.
00-45-I

6ALPHABETICAL INDEX
LOW PRESSURE SWITCH (LOW-PRESSURE TANK SIDE)
Actuation Pressure Check
.
M
MAIN MUFFLER
DOH
C
SOHC
MANIFOLD
Exhaust
Exhaust >
Exhaust

Exhaust
Intake >
Intake

Intake 1
Vacuum Inspection
Vacuum Inspection
MANUAL TRANSAXLE
AWD
FW
D
Maintenance
MASTER CYLINDER
Clutch
Service Brakes.
METER, Boost, On-vehrcle
Inspectron
METERS AND GAUGES
MIRROR, Door
MIRROR SWITCH. Remote Controlled
MIXTURE CONTROL [MFI) SYSTEM : : : : : :
MODE SELECTOR SWITCH EPS
MOTOR 15-30-I
15-31 -I
15-27-l
15-28-l
15-21-l
15-14-l
15-18-l
11-60-I
11-9-l
22-l 5-l
22-2-i
00-42-l
21-12-l
35-81 -I
13-311-I
54-8-11
51-33-l
51-34-l
17-29-l
37A-59-l
Idle Arr Control (DC Motor), On-vehicle Inspection
Idle Air Control (Stepper Motor), On-vehicle Inspection
>
Idle Speed Control (DC Motor),
6n-vehicle
Inspection
Starte
r
MOULDING
Door. Front
Door. Rear
Exterio
r
MOUNTING 42-112-l
42-1 14-l
51-15-l
Engine.
,,,.....
Transaxl
e
MUFFLER
Main
Main
> 32-4-l
32-5-l
15-33-l
15-32-I
N
NOISE. Compressor, Adjustmen

t
NORMAL VEHICLE HEIGHT, Check and Adjustment
OIL 55-23-l
338-88-I
0
Engine. Check
Engine. Check
1 : : 1 : 1
Engine, Maintenance.
.
Transaxle. Replacement

Transaxle. Replacement
Transfer. Replacemen
t
OIL COOLER HOSES, Transaxle
OIL FILTER, Engine, Maintenance. 11-57-l
11-7-l
00-41-I
22-18-l
22-4-l
23-82-l
23-l
00-l
00-41 -I338-95-I
15-33-l
15-32-l
13-l
84-l
13-298-l
13-93-l
16-19-f
OIL LEVEL
Gear, Check ............................
.
27-l 5-f
Transaxle, Inspection ....................

. 22-17-l
Transaxle, Inspection
......................
. 22-4-l
Transfer, Inspection ............................... 23-82-l
OIL LINE, Rear. .............. ..................... 378-13-I
OIL PAN
DOHC.....................................
. 11-71-l
SOHC......

.
.................................. 11-23-l
OIL PRESSURE SWITCH, Power Steering. Check ........... 37A-24-l
OIL PUMP Power Steering ................................. 37A-48-l
Power Steering, Pressure Test ...................... 37A-23-l
Rear..........

.
...
......................... 378-15-I
...
Rear, Discharge Flow Volume Check .................. 378-6-I “s
OIL SCREEN.
DOHC.....................................

.
11-71-l
SOHC.
......................................
.
1 l-23-l
OIL SEALS Camshaft .......................... 11-68-I
Camshaft
........................... 11-19-l
Drive Shaft. Replacement .................... 23-92-l
Drive Shaft, Replacement
................
. 22-18-l
Drive Shaft, Replacement
...................
. 22-4-l
Transfer, Replacement
...................
. 22-19-l
OUTPUT VOLTAGE,
G sensor, Check ..................
. 33B-96-l
OXYGEN SENSOR
On-vehicle
inspectron
............
.
13-87-l
On-vehicle Inspection .........

. 13-179-l
P
PAD
Disc Brake. Front, Check and Replacement ............
. 35-59-l
Disc Brake. Maintenance. ........................... 00-44-i
Disc Brake. Rear, Check and Replacement
’.............
. 35-65-l
PANEL. Loose ....................................... 42-62-l
PARKING BRAKE CABLE..............................

. 36-5-l
PARKING BRAKE LEVER...............................

. 36-4-l
PARKING BRAKE LEVER, Stroke Check...................

. 36-2-l
PARKING BRAKE SWITCH, Check.......................

. 36-3-l
PARK/NEUTRAL POSITION SWITCH
Adjustment ..................................... 23-84-l
On-vehrcle
Inspection ................ 13-284-l
On-vehicle Inspection A/T>......... 13-78-l
On-vehicle Inspection A/T>....... 13-172-l
PCV VALVE, Inspection
................................ 17-14-l
PEDAL
Brake
..........................................
. 35-76-l
Brake, Inspection
and Adjustment
.................... 35-53-l
Clutch.........................................

. 21-7-l
Clutch. Inspection
and Adjustment
..................... 21-5-l
PERFORMANCE TEST...............................

. 55-21-l
PIPE
Exhaust ................................15-33-1
Exhaust \-...............................

. 15-32-l
Water
....................... 14-26-l
Water
..........................
. 14-28-l
Water
................................
. 14-23-l
PLAY
End. Hub, Inspection
................. 338-86-I
End. Hub. Inspection ..............
. 26-6-l
End, Rear Wheel Bearing, Check
27-15-1End, Wheel Bearing, Adjustment .............
. 27-3-l

ALPHABETICAL INDEX
PLUGSpark, Maintenance. 00-40-I
Spark, Test..
16-42-11
POSITIVE CRANKCASE VENTILATION SYSTEM 17-13-l
POSITIVE CRANKCASE VENTILATION (PCV) VALVE,Inspection
17-14-I
POWER AMPLIFIER
54-151-11POWER CYLINDE
R
378-9-I
POWER GROUND
Engine Control Module, On-vehicle
Inspection
13-257-l
Engrne Control Module, On-vehicle Inspection..........

.
13-45-l
Engine Control Module, On-vehicle Inspection
....................
.
13-146-I
POWER RELAY
ABS. Check
................................
.
35-74-l
Air
Conditionrng and Ventrlation. Check ........
.
55-24-l
POWER STEERING, Stationary Steering Effort Check......

.
37A-18-l
POWER STEERING FLUID
Level Check
.................................
.
37A-21-l
Replacement .................................... 37A-21-I
POWER STEERING GEAR 80X....................

.
37A-32-l
POWER STEERING HOSES...........

.
........ 37A-58-l
POWER STEERING OIL PUMP......................

.
37A-48-l
POWER STEERING OIL PUMP, Pressure Test...........

.
37A-23-l
POWER STEERING PRESSURE SWITCH
Check
........................................
.
37A-24-l
On-vehicle Inspection ................ 13-284-l
On-vehicle Inspection
..........
.
13-81 -IOn-vehicle Inspection .........

.
13-175-l
POWER SUPPLY
On-vehicle Inspectron
.................
.
13-255-l
On-vehicle Inspection
............
.
13-42-I
On-vehrcle Inspection ..........

.
13-143-l
POWER TRANSISTOR
Ignition, On-vehicle Inspection
............
.
13-302-I
Ignition, On-vehicle Inspection
......
.
13-96-l
Ignition, On-vehicle Inspection
13-186-I
POWER WINDOW..................................

.
42-86-l
PRESSURECompression, Check
....................
.
11-59-i
Compression, Check ...................
1 l-8-lFuel, On-vehicle Inspection .............
.
13-312-I
Fuel, On-vehicle Inspection

.......
.
13-102-I
Fuel, On-vehicle Inspection
......
.
13-192-l
Inflation,Tire,
Check
............................ 31-4-I
Line, Adjustment .................................. 23-88-l
Reducing, Adjustment ........................
23-91 -IPRESSURE SWITCH
Brake Fluid
....
.
35-133-I
Brake Fluid, Check AWD-ABS: Up to 1991 Models> ..... 35-75-l
PROPELLER SHAFT.................................

.
25-4-l
PROPORTIONING VALVE, Function Test................

.
35-56-l
PUMP
Fuel, On-vehicle Inspection .............. 13-258-l
Fuel, On-vehicle Inspection
........
.
13-46-l
Fuel, On-vehicle Inspection
......
.
13-147-l
OiLRear
....................................... 37B-15-l
Water
................................ 14-20-I
Water ................................
14-I 5-1PURGE CONTROL SYSTEM
Inspection
.........................
.
17-17-I
Inspection .............................. 17-18-I
PURGE CONTROL VALVE .................... 17-20-I
PURGE PORT VACUUM............................

.
17-19-I
Q
QUARTER WINDOW GLASS......................
.
42-70-I
R
RADIATOR.........................................

.
14-9-lRADIATOR CAP, Pressure Test
.......................
.
14-8-lRADIATOR FAN MOTOR
............................
.
14-12-lRADIO AND TAPE PLAYER
..........................
.
54-149-11REAR AXLE
Maintenance
.............................
.
00-45-I
Total Backlash Check
....................
.
27-15-I
REAR AXLE HUB
FWD-Rear Disc Brakes
.............................
.
27-8-l
FWD-Rear Drum Brakes ........................... 27-6-l
REAR BRAKE DISC
Run-out Check.
.................................
.
35-66-l
Run-out Correction .............................. 35-66-l
Thickness Check ............................... 35-66-l
REAR BRAKE WHEEL CYLINDER......................

.
35-l 1 l-lREAR COMBINATION LIGHT
..........................
.
54-95-IREAR DISC BRAKE.................................

.
35-l 14-lREAR DISC BRAKE PAD, Check and Replacement
.........
. 35-65-l
REAR DOOR DRIP LINE WEATHERSTRIP.............

.
42-l 14-lREAR DOOR GLASS.........................

.
42-83-l
REAR DOOR HANDLE............................

.
42-99-l
REAR DOOR LATCH................................

.
42-99-l
REAR DOOR
MOULDING
........................42-l 14-l
REAR DOOR REGULATOR..........................
.
42-83-l
REAR DOOR TRIM................................

.
42-78-l
REAR DOOR WATERPROOF FILM......................

.
42-78-l
REAR DRUM BRAKE...............................

.
35-108-I
REAR DRUM BRAKE LININGS, Maintenance ............... 00-44-I
REAR HUB, Rotary-sliding Resistance (Torque)
Adjustment
................................
.
27-5-l
REAR OIL LINE..................................

.
378-13-I
REAR OIL PUMP
Discharge Flow Volume Check .................... 378-6-I
4WS
........................................... 378-15-I
REAR SEAT......................................

.
52-37-l
REAR SUSPENSION
Active-ECS
...................................
.
338-l 14-lAWD
..........................................
.
34-24-l
FWD..........................................

.
34-6-l
REAR WHEEL ALIGNMENT Inspection
.............................
.
34-23-l
Inspection
...............................
.
34-5-l
REAR WHEEL BEARING
End Play Check .........................

.
27-15-I
‘Rotation Sliding Resistance Check
..........
.
27-16-I
REAR WHEEL CYLINDERS, Maintenance, 00-44-I
REAR WINDOW
DEFFOGER..........................
.
54-156-11REAR WINDOW DEFOGGER SWITCH..................

.
54-163-11REAR WINDOW GLASS..............................

.
42-72-l
REDUCING PRESSURE, Adjustment. ..................... 23-91-l
REFRIGERANT, Leak Repair Procedure.................

.
55-21-l
REFRIGERANT LINE..................................
55-54-l
REGULATOR
Door, Front
.....................................
.
42-80-I
Door, Rear ....................................... 42-83-l
RELAY
A/C Compressor Clutch, On-vehicle Inspection..............................

.
13-83-lA/C Compressor Clutch, On-vehicle Inspection.............................
13-176-I

8ALPHABETICAL INDEX
ACTIVE-KS
.............................
.
338-l
41-1
Defogger ................................
.54-163-11
Horn
,
...............
54-105-11
Lightrng System............................
.
54-97-l)
Power, Check .............................. 55-24-l
RELEASE CYLINDER, Clutch.......................

.
21-13-l
REMOTE CONTROLLED MIRROR SWITCH..............

.
51-34-l
RESERVE TANK ............... 338-122-I
RESISTANCE
Rotary-sliding. Rear Hub, Adjustment .....

. 27-5-l
fiotation
Sliding, Rear Wheel Bearing, Check
..
.
27-16-l
RESISTOR
Heater, Arr Conditioning and Ventilation
............
. 55-28-l
On-vehicle
Inspection ............ 13-298-t
RHEOSTAT.....

.
.........................
54-99-11
ROD
Lateral ......................
.
338-l 17-l
Lateral ..............

. 34-14-l
ROLLING DIAPHRAGM, Check .................. 338-89-I
ROLL STOPPER, Engine...........................

. 32-6-l
ROTARY-SLIDING RESISTANCE (TORQUE), Rear Hub,Adjustment ............................

. 27-5-l
ROTATION SLIDING RESISTANCE, Rear Wheel Bearing,Check....................................

. 27-16-l
RUNCHANNEL. Door
.............................
.
42-l 10-l
RUN-OUT
Front Brake Disc, Correction ...................
. 35-64-l
Rear Brake Disc, Check ......................... 35-66-l
Rear Brake Disc, Correction ...................... 35-66-i
WheeLCheck
................................. 31-4-I
S
SAFETY PRECAUTIONS
SEALS 55-12-l
Ball Joint, Maintenance
Steering Linkage, Maintenance
SEAT
Fron
t
.._........
Rear...

.
SEAT BELT
SELECTOR LEVER, Operation Check
SENSOR
........ 00-45-I
...... 00-45-I
........
52-35-l
....... 52-37-l
.... 52-39-l
........ 23-83-l
ACTIVE-ECS Barometric Pressure, On-vehicle Inspection
. . . . . . . . . . . . . . . . . . . . . . . . 33B-138-i
13-266-l
Barometric Pressure, On-vehicle inspection
13-53-l
Barometric Pressure, On-vehicle Inspection
_. 13-154-l
Brake Fluld Level, Chec
k
35-54-l
Camshaft Position, On-vehicle inspection 13-277-l
Camshaft Position, On-vehicle Inspectron

13-69-l
Camshaft Position, On-vehicle Inspection
13-l
65-l
Crankshaft Position, On-vehicle Inspection 13-280-I
Crankshaft Position, On-vehicle Inspection
13-73-l
Crankshaft Position, On-vehicle Inspection
13-167-I
EGR Temperature California 17-28-l
EGR Temperature California, On-vehicle Inspection
13-288-l
EGR Temperature California, On-vehicle Inspection
13-85-l
EGR Temperature California, On-vehicle Inspection
13-177-l Engine Coolant Temperature 14-31-l
Engine Coolant Temperature 17-21-l
Engine Coolant Temperature, On-vehicle Inspection . 13-268-l
Engine Coolant Temperature, On-vehicle
Inspection
13-55-l
Engine Coolant Temperature, On-vehicle Inspection

13-l 55-l
G 35-132-l
Heated Oxygen, On-vehicle Inspection 13-290-I
Height 338-135-I
IAC Valve Position, On-vehicle Inspection
13-162-l
idle Speed Control Motor Position, On-vehicle Inspection
13-64-l
Intake Air Temperature 17-21-l
Intake Air Temperature, On-vehicle Inspection 13-263-l
Intake Air Temperature, On-vehicle Inspection
13-51-l
Intake Air Temperature, On-vehicle Inspection

13-l 52-l
Knock, On-vehicle Inspection (1992 From models)>
Oxygen, On-vehicle Inspection


Oxygen, On-vehicle Inspection
Throttle Position, Adjustment >
Throttle Position, Adjustment
Throttle
Position, Adjustment
Throttle Position, Adjustment
Throttle Position, On-vehicle Inspection
13-287-1 13-87-l
13-179-l
23-92-l
13-248-l
13-35-l
13-136-I
13-270-I
Throttle Position, On-vehicle Inspection
13-57-1
Throttle Position, On-vehicle Inspection...........................
. 13-157-l
Vehicle Speed, On-vehicle Inspection ....... 13-284-l
Vehicle Speed, On-vehicle Inspection
..............................
. 13-80-I
Vehicle Speed, On-vehicle Inspection
.............................
13-l 73-l
Volume Air Flow, Emission Control ...................
.
17-21
-I
Volume Air Flow, On-vehicle Inspection ....
. 13-261-l
Volume Air Flow, On-vehicle Inspection
..............................
. 13-49-l
Volume Air Flow, On-vehicle Inspection
............................
. 13-150-I
Wheel Speed
...........................
. 35-126-l
Wheel Speed, Output Voltage Measurement ............ 35-69-l
SERVO, Kickdown. Adjustment
.......................... 23-86-l
SHAFT
Axle ..................................

. 27-17-I
Drive........................................

. 26-12-I
Drive
.................................
. 27-20-I
Propeller.......................................

. 25-4-l
Steering.......................................

. 37A-25-l
SHIFT LEVER
AWD
.........................................
. 22-19-l
FWD
22-9-l
............................................
SHIFT LOCK MECHANISM, Check......................
. 23-84-l
SHOCK ABSORBER
Active-ECS
...................................
. 338-110-l
RearSuspension........................

. 34-35-l
Rear Suspension
........................
.
34-l 1-ISOLENOID VALVE
Active-ECS
.................................
.
..33B-127- I
EGR
...............................
. 17-28-l
EGR , On-vehicle Inspection 13-307-I
EGR , On-vehicle Inspection
.............................. 13-101-I