Body MITSUBISHI LANCER 2005 Workshop Manual

DOOR MIRROR
EXTERIOR51-40
COMMENTS ON TROUBLE SYMPTOM
If either of the heated door mirrors does not work, the
door mirror assembly may be defective.
Possible causes
•Malfunction of the door mirror assembly
•Damaged harness wires and connectors
DIAGNOSIS PROCEDURE
Step 1. Verify the operation of each heated door
mirror.
Q: Which door mirror does not heat?
Door mirror (RH) :
Go to Step 2.
Door mirror (LH) : Go to Step 9.
Step 2. Connector check: E-11 door mirror
assembly (RH) connector
Q: Is the check result normal?
YES :
Go to Step 3.
NO : Repair the defective connector.
Step 3. Check the door mirror assembly (RH).
Check that the heater element of the door mirror
assembly (RH) is in good condition (Refer to
P.51-47).
Q: Is the check result normal?
YES :
Go to Step 4.
NO : Replace the door mirror assembly (RH).
Step 4. Resistance measurement at the E-11 door
mirror assembly (RH) connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Resistance between E-11 door mirror assembly
connector terminal No.4 and body earth
OK: 2 Ω or less
Q: Is the check result normal?
YES :
Go to Step 6.
NO : Go to Step 5.
AC304817
Connector: E-11
Harness side
AB
AC304817
Connector: E-11
Harness side
AB
AC304821
Connector E-11
(harness side)
AB

DOOR MIRROR
EXTERIOR51-41
Step 5. Check the wiring harness between E-11
door mirror assembly (RH) connector terminal
No.4 and body earth.
•Check the earth wires for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-112 , C-30
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 6. Voltage measurement at the E-11 door
mirror assembly (RH) connector.
(1) Turn the ignition switch to the ON position.
(2) Rear window defogger switch: ON
(3) Disconnect the connector, and measure at the
wiring harness side.
(4) Voltage between E-11 door mirror assembly
connector terminal No.1 and body earth
OK: System voltage
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 7.
AC304817
Connector: E-11
Harness side
AB
AC304819
Connector: C-112
AB
AC304817
Connector: E-11
Harness side
AB
AC304826
Connector E-11
(harness side)
AB

DOOR MIRROR
EXTERIOR51-43
Step 11. Resistance measurement at the E-02
door mirror assembly (LH) connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Resistance between E-02 door mirror assembly
connector terminal No.4 and body earth
OK: 2 Ω or less
Q: Is the check result normal?
YES : .
Go to Step 14.
NO : . Go to Step 12.
Step 12. Check the wiring harness between E-02
door mirror assembly (LH) connector terminal
No.4 and body earth.
•Check the earth wires for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-29 , C-113
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 13. Connector check: C-212 junction block
connector
Q: Is the check result normal?
YES :
Go to Step 14.
NO : Repair the defective connector.
AC304818
Connector: E-02
Harness side
AB
AC304827
Connector E-02
(harness side)
AB
AC304818
Connector: E-02
Harness side
AB
AC304820
Connector: C-29
AB
AC304913
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Connector: C-212
Harness side
AB
Junction block (Front view)

DOOR MIRROR
EXTERIOR51-44
Step 14. Measure the voltage at the E-02 door
mirror assembly (LH) connector.
(1) Turn the ignition switch to the ON position.
(2) Rear window defogger switch: ON
(3) Disconnect the connector, and measure at the
wiring harness side.
(4) Voltage between E-02 door mirror assembly
connector terminal No.1 and body earth
OK: System voltage
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 15.
Step 15. Check the wiring harness between E-02
door mirror assembly (LH) connector terminal
No.1 and C-212 junction block connector
terminal No.3.
•Check the power supply line for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-29 , C-113
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
AC304818
Connector: E-02
Harness side
AB
AC304828
Connector E-02
(harness side)
AB
AC304818
Connector: E-02
Harness side
AB
AC304913
21716151718 201912345 623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)
AC304820
Connector: C-29
AB

DOOR MIRROR
EXTERIOR51-45
DOOR MIRROR
REMOVAL AND INSTALLATIONM1511006400308
AC304733
Note
: Claw positions
AB
A
A Section A – A
Claw1
2
1234
5
6 7 8
Door mirror removal steps
1. Cover
2. Delta inner cover
3. Harness connector remote controlled mirror>
4. Door mirror assembly
5. Door mirror body assembly
<> >>A<<6. MirrorRemote controlled mirror switch
removal steps
7. Instrument panel ornament (Refer to
GROUP 52A, Instrument panel
P.52A-2.)
8. Remote controlled mirror switch

IGNITION SWITCH
CHASSIS ELECTRICAL54A-24
1. Connect the MUT-III to the diagnosis connector
(16-pin).
2. Turn the ignition switch to "ON" position.
3. Select "System select" from the start-up screen.
4. Choose "IMMOBILIZER" from the "POWER
TRAIN" tab.5. Choose "Special Function" from "IMMOBILIZER"
screen.
6. Choose "Key registration" from "Special Function"
screen.
7. Enter the vehicle’s password (secret code) on the
"Key registration" screen, and then click the check
mark icon. Follow the prompts on the screen to
insert key(s) into the ignition switch to begin key
registration.
AC304950
MB991911
16-PIN
MB991827 MB991824
AB

System selectSpecial function
CAN bus diagnosis
Function Select Menu
Menu
AC209666
Maintenance
AD
MPI/GDI/DIESEL
ELC-A/T/CVT
IMMOBILIZER
SS4II
TCL/STARLTY CONTROLAUTO CRUISE CHASSIS BODY System Select Menu
POWER TRAIN
AC305175
Check Chart For
Problem Sy
Data ListSpecial
Function
Self-diagnosisSimulated Vehicle
Speed Out
Resistor
Voltmeter
POWERTRAINIMMOBILIZERIMMOBILIZER
AC305176
Key ID registrationAdditional Key
Registration
POWERTRAINSpecial FunctionIMMOBILIZERSpecial Function
AC305177
POWERTRAIN IMMOBILIZERSpecial Function
789
456
123
0
BackBackSpaceSpaceClearClear
Key registration
AC207300
AD
POWERTRAIN IMMOBILIZERSpecial Function
IMMOBILIZER-ECU registration
ProgressIn-CompleteKey registration
AC207302

HEADLAMP
CHASSIS ELECTRICAL54A-66
HEADLAMP
SERVICE SPECIFICATIONSM1542000300332
TROUBLESHOOTING M1542000701281
Features the headlamp automatic shutdown function
to avoid battery drain when the headlamps are left
on. The main features are as follows:
•Extinguishes automatically in three minutes if the
ignition switch is turned off with the lighting switch
on.
•Extinguishes in one second if the driver's door is
opened within that 3-minute period.
•If the headlamps are turned on with the ignition
switch off, the headlamps and tail lamps will
extinguish in three minutes after the driver's door
is opened or closed.
The headlamps are controlled by the Smart Wiring
System (SWS). For troubleshooting, refer to
respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
ON-VEHICLE SERVICE
HEADLAMP AIMING
M1542000900538
PRE-AIMING INSTRUCTIONS
1. Inspect for badly rusted or faulty headlamp
assemblies.
2. These conditions must be corrected before a
satisfactory adjustment can be made.
3. Inspect tyre inflation, and adjust if it is necessary.
4. If the fuel tank is not full, place a weight in luggage
room of the vehicle to simulate weight of a full
tank (0.8 kg per litre).
5. There should be no other load in the vehicle other
than driver or substituted weight of approximately
75 kg placed in driver's position.
6. Thoroughly clean the headlamp lenses.7. Place the vehicle on a level floor, perpendicular to
a flat screen 10 m away from the bulb
centre-marks on the headlamp lens.
8. Rock vehicle sideways to allow vehicle to assume
its normal position.
9. Bounce the front suspension through three (3)
oscillations by applying the body weight to hood
or bumper.
10.Four lines of adhesive tape (or equivalent
markings) are required on screen or wall:
(1) Position a vertical tape or mark so that it is
aligned with the vehicle centre line.
(2) Measure the distance from the centre-marks
on the headlamp lens to the floor. Transfer the
measurement to the screen. Horizontal tape or
mark on the screen is for reference of vertical
adjustment. Item Standard value Limit
Headlamp aiming Low beam Vertical
direction0.69° below horizontal (H)
± 0.29° from the
standard value
Horizontal
directionPosition at which the stat up point
of 15° is crossed with vertical line
(V)± 0.5° from the
standard value
Measurement of headlamp illiminous intensity cd
−30,000 cd or more
per one headlamp
AC304804
(1)
(2)
(3)
Headlamp centre line
Vehicle crntre line Screen
(3)
10 m
In the centre
of headlamps
(1)
(2)
(3)(3)
In the centre
of headlamps
AB
Vehicle centre line
ScreenHeadlamp centre line
10 m

REAR COMBINATION LAMP
CHASSIS ELECTRICAL54A-79
REAR COMBINATION LAMP
TROUBLESHOOTINGM1542000701322
The lamps setup on the rear combination lamp is
controlled in the same manner as the lamps of the
headlamp assembly. For details go to the reference.
For troubleshooting, refer to respective Groups
below.•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
SPECIAL TOOLM1542000600924
REAR COMBINATION LAMP
REMOVAL AND INSTALLATIONM1542003900441

Tool Number Name Use
MB990784 Ornament remover Removal of rear combination
lamp assembly
MB990784
AC304667
4.9 ± 0.7 N·m
AB
3
4
2
1
Removal steps
1. Rear combination lamp assembly
2. Rear combination lamp body3. Socket assembly
4. BulbRemoval steps (Continued)

HIGH-MOUNTED STOP LAMP
CHASSIS ELECTRICAL54A-80

HIGH-MOUNTED STOP LAMP
ON-VEHICLE SERVICE
HIGH-MOUNTED STOP LAMP BULB
REPLACEMENT
M1542014600013
CAUTION
Do not touch bulb surface bare-handed or with
dirty gloves. If dirt is attached on glass surface of
the bulb, immediately use alcohol or thinner to
remove dirt, and install the bulb after well dried.Remove socket from trunk compartment, and
replace bulb.
AC304715AB
3
2 14
Removal steps
1. Rear combination lamp assembly
2. Rear combination lamp body3. Socket assembly
4. BulbRemoval steps (Continued)
AC305292AB
High-mounted
stop lamp

HIGH-MOUNTED STOP LAMP
CHASSIS ELECTRICAL54A-81
HIGH-MOUNTED STOP LAMP
REMOVAL AND INSTALLATIONM1542005100452

AC305293
AB
2 3 5 6
7 8
4
1
4.9 ± 0.7 N·m

Removal steps
1. Socket assembly
2. Socket
3. Bulb
4. High-mount stop lamp assembly
5. Socket holder 6. High-mounted stop lamp cover
(front)
7. High-mounted stop lamp cover
(rear)
8. High-mounted stop lamp body Removal steps (Continued)