electrical MITSUBISHI LANCER 2005 Manual PDF

IGNITION SWITCH
CHASSIS ELECTRICAL54A-27
IGNITION SWITCH
REMOVAL AND INSTALLATIONM1543002100434
WARNING
•Before removal of the air bag module, refer to GROUP 52B, SRS Service Precautions and
Air Bag Module and Clock Spring P.52B-5.
•When removing and installing the steering wheel, do not let it bump against the air bag
module.
AC304659
2
3
4
67
15
AB
8
Removal steps
1. Column cover lower
2. Column cover upper
3. Steering wheel and air bag module
assembly (Refer to GROUP 37,
Steering wheel P.37-17 or P.37-19)
4. Clock spring and column switch
assembly (Refer to GROUP 37,
Steering shaft P.37-21)
<>5. Steering lock cylinder•Ignition switch connector
6. Ignition switch
7. Immobilizer-ECU
•Key reminder switch connector
8. Key reminder switch and bulb
assembly Removal steps (Continued)

IGNITION SWITCH
CHASSIS ELECTRICAL54A-28
REMOVAL SERVICE POINT
<> STEERING LOCK CYLINDER
REMOVAL
1. Insert the key in the steering lock cylinder and turn
it to the "ACC" position.
2. Using a small Phillips head screwdriver, pull the
steering lock cylinder toward you.
INSPECTIONM1544009700203
IGNITION SWITCH CONTINUITY CHECK
Disconnect ignition switch connector C-201 without
removing the ignition switch. Then check the
continuity.
KEY REMINDER SWITCH CONTINUITY
CHECK
Disconnect key reminder switch connector C-202
without removing the ignition switch and key
reminder switch. Then check the continuity.
AC304831AB
Locking pin
AC304833AB
Switch
position Tester
connectionSpecified
condition
"LOCK" (OFF) 1 − 2, 1 − 3,
1 − 4, 1− 5,
1 − 6, 2 − 3,
2 − 4, 2− 5,
2 − 6, 3 − 4,
3 − 5, 3 − 6,
4 − 5, 4 − 6,
5 − 6Open circuit
"ACC" 1 − 6 Less than 2
ohms
"ON" 1 − 2, 1 − 4,
1 − 6, 2 − 4,
2 − 6, 4 − 6Less than 2
ohms
"START" 1 − 2, 1 − 5,
2 − 5Less than 2
ohms
Status of
ignition keyTester
connectionSpecified
condition
Removed 4 − 6 Less than 2
ohms
Inserted 4 − 6 Open circuit
AC304834AB

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-29
COMBINATION METER ASSEMBLY
SERVICE SPECIFICATIONSM1543000300324
SEALANTM1543024600028
SPECIAL TOOLSM1543000601652
ItemStandard value
Speedometer indication error km/h (mph) 20 (12) 20 − 24 (12 − 15)
40 (25) 40 − 44 (25 − 28)
80 (50) 80 − 85 (50 − 53)
120 (75) 121 − 127 (75 − 79)
160 (100) 162 − 169 (100 − 105)
200 (125) 203 − 211 (126 − 131)
Tachometer indication error r/min 700
± 120
2,000
− 175 + 225
3,000
− 175 + 300
4,000
− 225 + 375
5,000
− 225 + 425
6,000
− 225 + 475
7,000
− 200 + 500
8,000
− 100 + 500
Fuel tank gauge unit resistance ΩFloat position F (highest) 3 ± 1
Float position E (lowest) 110 ± 1
Fuel gauge unit float height mm Float position F (A) 24.1 ± 2.0
Float position E (B) 151.6 ± 2.0
Engine coolant temperature gauge unit resistance Ω104 + 13.5 (at 70°C)
Item Specified sealant
Engine coolant temperature gauge unit 3M 1215 or equivalent
Tool Number Name Use
MB990784 Ornament remover Removal of meter bezel and
Instrument panel ornament
MB991502 MUT-II sub assembly Reading MPI system
diagnosis code
MB990784
B991502

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-30
MB991955
A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991825
F: MB991826MUT-III sub-assembly
A: (V. C. I.) Vehicle
communication
interface
B: MUT-III USB cable
C: MUT-III Main
harness A (Vehicles
with CAN
communication system)
D: MUT-III Main
harness B (Vehicles
without CAN
communication system)
E: MUT-III
Measurement adapter
F: MUT-III Trigger
harnessReading MPI system
diagnosis code Tool Number Name Use
MB991910
MB991826
MB991955
MB991911
MB991824
MB991827
MB991825
A
B
C
D
E
F
DO NOT USE

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-31
TROUBLESHOOTING
SYMPTOM CHARTM1543007201086
MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: ProbeMaking voltage and
resistance measurements
during troubleshooting
A: Connect pin contact
pressure inspection
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester
connection Tool Number Name Use
MB991223
A
B
C
D
AC
Symptom Inspection
procedure No.Reference page
Speedometer does not work (the other meters work). 1
P.54A-32
Speedometer does not work (the other meters work). 2
P.54A-37
Tachometer does not work (the other meters work). 3
P.54A-44
Fuel gauge does not work (the other meters work). 4
P.54A-48
Engine coolant temperature gauge does not work (the other
meters work).5
P.54A-51
Combination meters does not work (the instruments do not
work).6
P.54A-54

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-32
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Speedometer does not work (the other meters work).
Speedometer Circuit
IGNITION
SWITCH (IG1)
VEHICLE
SPEED
SENSORDIAGNOSIS
CONNECTORCOMBINATION
METER
ENGINE-ECU
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet CONTROL CIRCUIT
FRONT SIDE
NOTE
LH drive vehicles
RH drive vehicles
,

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-33
TECHNICAL DESCRIPTION (COMMENT)
The engine-ECU and its associated components, the
combination meter assembly, the wiring harness, or
the connector(s) may be defective.
TROUBLESHOOTING HINTS
•Malfunction of the vehicle speed sensor
•Malfunction of the engine-ECU
•Malfunction of the combination meter assembly
•The wiring harness or connectors may have
loose, corroded, or damaged terminals, or
terminals pushed back in the connector.
DIAGNOSIS PROCEDURE
STEP 1. MUT-II/III actuator test.
(1) Connect the MUT-II/III to the diagnosis connector.(2) Use the MUT-II/III to enter simulated vehicle
speed.
Q: Does the speedometer show that simulated vehicle
speed?
YES :
Go to Step 6.
NO : Go to Step 2.
STEP 2. Check the vehicle speed sensor.
(MUT-II/III diagnosis code)
(1) Connect MUT-II/III to the diagnosis connector.
(2) Turn the ignition switch to the "ON" position.
(3) Read the MPI system diagnosis code.
Q: Is MPI system diagnosis code P0500 set?
YES :
Refer to P.13A-186 <4G1> or P.13B-166
<4G6>.
NO : Go to Step 3.
AC304777
Steering shaft
AB
MB991502

AC304950
MB991911
16-PIN
MB991827 MB991824
AB

AC304777
Steering shaft
AB
MB991502

AC304950
MB991911
16-PIN
MB991827 MB991824
AB

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-34
STEP 3. Connector check: Combination meter
connector C-04 and diagnosis connector C-11.
Q: Is combination meter connector C-04 and
diagnosis connector C-11 in good condition?
YES :
Go to Step 4.
NO : Repair or replace the damage
component(s).
STEP 4. Check the wiring harness between
combination meter connector C-04 (terminal 12)
and diagnosis connector C-11 (terminal 14).
NOTE:
Prior to the wiring harness inspection, joint connector
C-03 , and repair if necessary.
Q: Is the wiring harness between combination meter
connector C-04 (terminal 12) and diagnosis
connector C-11 (terminal 14) in good condition?
YES :
Go to Step 5.
NO : Repair or replace the wiring harness.
AC303798
Connector: C-04

Harness side
AT
AC303800
C-11 (B) Connector: C-11

Front side
AK
AC303814
Connector: C-04

Harness side
AT
AC303812
AD
Connector: C-11

Front side
C-11 (B)
AC303798AU
Connector: C-03, C-04
C-04
C-03 (B)
C-04 C-03 Harness side
AC303800
C-11 (B) Connector: C-11

Front side
AK
AC303814
Connector: C-04

Harness side
AT
AC303812
AD
Connector: C-11

Front side
C-11 (B)

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-35
STEP 5. Retest the system
Q: Is the speedometer normal?
YES : .
The procedure is complete. (If no
malfunctions are found in all steps, an
intermittent malfunction is suspected. Refer
to GROUP 00, How to Use
Troubleshooting/Inspection Service
Points-How to Cope with Intermittent
Malfunction P.00-5).
NO : . Replace the combination meter assembly.
STEP 6. Check whether the diagnosis code is
reset.
Q: Is the MPI-related diagnosis code set?
YES :
Refer to GROUP 13A − Troubleshooting
P.13A-15, GROUP 13B − Troubleshooting
P.13B-15.
NO : . Go to Step 7.
STEP 7. Connector check: Combination meter
connector C-04 and engine-ECU connector C-127

Q: Is combination meter connector C-04 and
engine-ECU connector C-127 in good condition?
YES : .
Go to Step 8.
NO : . Repair or replace the damage
component(s).
STEP 8. Check the wiring harness between
combination meter connector C-04 (terminal 11)
and engine-ECU connector C-125 vehicles>, C-127 (terminal
58).
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT
AC303816BA
Connector: C-127
C-127 (Y)
Harness side
AC303798
Connector: C-04

Harness side
AT
AC303804
Connector: C-125

C-125 (Y)
Harness side
51 52 53 54 55 56 57 58
66 65 64 63 62 61 60 59
AT

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-36
NOTE:
Prior to the wiring harness inspection, check
intermediate connectors C-14 (LH drive vehicles),
C-136 (RH drive vehicles), joint connectors C-12 (LH
drive vehicles), C-134 (RH drive vehicles) and repair
if necessary.
Q: Is the wiring harness between combination meter
connector C-04 (terminal 11) and engine-ECU
connector C-127 (terminal 58)
in good condition?
YES :
Go to Step 9.
NO : Repair the wiring harness.
STEP 9. Retest the system.
Q: Is the speedometer normal?
YES :
The procedure is complete. If no
malfunctions are found in all steps, an
intermittent malfunction is suspected (Refer
to GROUP 00, How to Use
Troubleshooting/Inspection Service
Points-How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 10.
STEP 10. Pulse check
Use the MUT-II/III or a voltmeter to check that the
vehicle speed signal is received.
OK: The MUT-II/III sounds or the voltmeter
needle fluctuates.
Q: Is the check result normal?
YES :
Replace the combination meter assembly.
NO : Replace the engine-ECU.
AC303814
Connector: C-04

Harness side
AT
AC303816AW
Connector: C-127

C-127 (Y)
Harness side
585261556256605459535751
AC303801
Connector: C-12, C-14

C-12C-14 (GR)
C-12
C-14 Harness side
AD
System switch Check conditions
Vehicle speed signal When the vehicle speed
has reached 10 km/h or
more