Side mirror MITSUBISHI LANCER 2005 Workshop Manual

WINDOW GLASS
BODY42-12
WINDSHIELD
REMOVAL AND INSTALLATIONM1422001000313
Pre-removal and Post-installation Operation
•Front Deck Garnish Removal and Installation (Refer to
GROUP 51,Windshield Wiper and Washer P.51-23.)
•Inside Rear View Mirror Removal and Installation (Refer
to GROUP 52A, Inside Rear View Mirror P.52A-23.)
•Front Pillar Trim Removal and Installation (Refer to
GROUP 52A, Trims P.52A-11.)
•Headlining Removal and Installation (Refer to GROUP
52A, Headlining P.52A-21.)
AC006003
X0111AUX0112AU
Y0496AU
12
3 4
6
1 11 3
N
N
N
N
N
AC Y0495AU
A
A
BB
C
C Ceramic line
Seal line
Seal line
Ceramic line
MarkMark
Apply the primer and
adhesive along the
fictitious lines (seal line)
between each of
the marks.
Seal line centre
Primer Section A – A Section B – BSeal line
centre
Primer
Section C – C
Seal line
centre
Primer
5N
5N
Units: mm
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
16
1613

DOOR
BODY42-39
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP
REMOVAL AND INSTALLATIONM1423003100290

AC304409AB
Section A – A

Sealant: 3M ATD Part No.8633 or equivalentDoor
: Sectional view of
clip position
: Sectional view of
clip position
6 2
1
4
365
A A
1
Waterproof film removal steps
•Door trim assembly, speaker (Refer to
GROUP 52A, Trims P.52A-11).
1. Waterproof film
Door inner opening weatherstrip
removal steps
•Scuff plate, centre pillar lower trim
and cowl side trim (Refer to GROUP
52A, Trims P.52A-11.)
2. Door inner opening weatherstrip
(Body side)
Door outer opening weatherstrip
removal steps
•Front door check mounting bolt (Door
side) (Refer to P.42-31.)
<> >>A<<3. Door outer opening weatherstripDoor window glass runchannel
removal
4. Door window glass runchannel
Door beltline inner weatherstrip
removal steps
•Front door trim(Refer to GROUP 52A,
Door trim P.52A-15.)
5. Door beltline inner weatherstrip
Door beltline moulding removal steps
•Door mirror assembly (Refer to
GROUP 51, Door mirror P.51-45.)
•Door window glass (Refer to
P.42-32.)
6. Door beltline moulding

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-2
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-2
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-2
REMOVAL AND INSTALLATION . . . . . . . . 51-2
DISASSEMBLY AND REASSEMBLY . . . . . 51-3
REAR BUMPER ASSEMBLY . . . . . .51-5
REMOVAL AND INSTALLATION . . . . . . . . 51-5
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-9
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-9
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-10
REMOVAL AND INSTALLATION . . . . . . . . 51-10
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-15
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-15
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-15
REMOVAL AND INSTALLATION . . . . . . . . 51-15
GARNISHES . . . . . . . . . . . . . . . . . . .51-17
REMOVAL AND INSTALLATION . . . . . . . . 51-17
REAR SPOILER . . . . . . . . . . . . . . . . .51-18
REMOVAL AND INSTALLATION . . . . . . . . 51-18
TAILGATE SPOILER . . . . . . . . . . . . .51-19
REMOVAL AND INSTALLATION . . . . . . . . 51-19
ROOF RAIL . . . . . . . . . . . . . . . . . . . .51-20
REMOVAL AND INSTALLATION . . . . . . . . 51-20
WINDSHIELD WIPER AND WASHER51-21
GENERAL INFORMATION . . . . . . . . . . . . . 51-21
SERVICE SPECIFICATION . . . . . . . . . . . . 51-22TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-22
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-22
WINDSHIELD WIPER AND WASHER . . . . 51-23
REMOVAL AND INSTALLATION . . . . . . . . 51-23
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-25
REAR WIPER AND WASHER . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-28
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-28
REAR WIPER AND WASHER . . . . . . . . . . 51-29
REMOVAL AND INSTALLATION . . . . . . . . 51-29
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-30
HEADLAMP WASHER . . . . . . . . . . . .51-32
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-32
HEADLAMP WASHER . . . . . . . . . . . . . . . . 51-32
REMOVAL AND INSTALLATION . . . . . . . . 51-32
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-33
MARK . . . . . . . . . . . . . . . . . . . . . . . . .51-34
REMOVAL AND INSTALLATION . . . . . . . . 51-34
DOOR MIRROR . . . . . . . . . . . . . . . . .51-36
GENERAL INFORMATION . . . . . . . . . . . . . 51-36
SERVICE SPECIFICATION . . . . . . . . . . . . 51-36
SPECIAL TOOL. . . . . . . . . . . . . . . . . . . . . . 51-36
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
DIAGNOSIS TROUBLESHOOTING
FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-36
TROUBLE SYMPTOM CHART . . . . . . . . . . 51-36
SYMPTOM PROCEDURES . . . . . . . . . . . . 51-37
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . . 51-45
REMOVAL AND INSTALLATION . . . . . . . . 51-45
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 51-47

DOOR MIRROR
EXTERIOR51-38
COMMENTS ON TROUBLE SYMPTOM
The heated door mirrors should works for
approximately 11 minutes when the rear defogger
switch is turned on. If the mirror heater does not work
for the specified period, the defogger relay circuit
(heated door mirror power supply circuit) may be
defective.
Possible causes
•Damaged harness wires and connectors
DIAGNOSIS PROCEDURE
STEP 1. Check the rear window defogger.
Check that the rear window defogger system should
work normally.
Q: Is the check result normal?
YES :
Go to Step 2.
NO : Troubleshoot the rear window defogger
(Refer to GROUP 55,
TroubleshootingP.55-42).
STEP 2. Connector check: C-212 junction block
connector
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the defective connector.
AC304913
21716151718 201912345 623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)

DOOR MIRROR
EXTERIOR51-40
COMMENTS ON TROUBLE SYMPTOM
If either of the heated door mirrors does not work, the
door mirror assembly may be defective.
Possible causes
•Malfunction of the door mirror assembly
•Damaged harness wires and connectors
DIAGNOSIS PROCEDURE
Step 1. Verify the operation of each heated door
mirror.
Q: Which door mirror does not heat?
Door mirror (RH) :
Go to Step 2.
Door mirror (LH) : Go to Step 9.
Step 2. Connector check: E-11 door mirror
assembly (RH) connector
Q: Is the check result normal?
YES :
Go to Step 3.
NO : Repair the defective connector.
Step 3. Check the door mirror assembly (RH).
Check that the heater element of the door mirror
assembly (RH) is in good condition (Refer to
P.51-47).
Q: Is the check result normal?
YES :
Go to Step 4.
NO : Replace the door mirror assembly (RH).
Step 4. Resistance measurement at the E-11 door
mirror assembly (RH) connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Resistance between E-11 door mirror assembly
connector terminal No.4 and body earth
OK: 2 Ω or less
Q: Is the check result normal?
YES :
Go to Step 6.
NO : Go to Step 5.
AC304817
Connector: E-11
Harness side
AB
AC304817
Connector: E-11
Harness side
AB
AC304821
Connector E-11
(harness side)
AB

DOOR MIRROR
EXTERIOR51-41
Step 5. Check the wiring harness between E-11
door mirror assembly (RH) connector terminal
No.4 and body earth.
•Check the earth wires for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-112 , C-30
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 6. Voltage measurement at the E-11 door
mirror assembly (RH) connector.
(1) Turn the ignition switch to the ON position.
(2) Rear window defogger switch: ON
(3) Disconnect the connector, and measure at the
wiring harness side.
(4) Voltage between E-11 door mirror assembly
connector terminal No.1 and body earth
OK: System voltage
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 7.
AC304817
Connector: E-11
Harness side
AB
AC304819
Connector: C-112
AB
AC304817
Connector: E-11
Harness side
AB
AC304826
Connector E-11
(harness side)
AB

DOOR MIRROR
EXTERIOR51-42
Step 7. Connector check: C-212 junction block
connector
Q: Is the check result normal?
YES :
Go to Step 8.
NO : Repair the defective connector.
Step 8. Check the wiring harness between E-11
door mirror assembly (RH) connector terminal
No.1 and C-212 junction block connector
terminal No.3.
•Check the power supply line for open circuit.NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-112 , C-30
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 9. Connector check: E-02 door mirror
assembly (LH) connector
Q: Is the check result normal?
YES :
Go to Step 10.
NO : Repair the defective connector.
Step 10. Check the door mirror assembly (LH).
Check that the heater element of the door mirror
assembly (LH) is in good condition (Refer to
P.51-47).
Q: Is the check result normal?
YES : .
Go to Step 11.
NO : . Replace the door mirror assembly (LH).
AC304913
21716151718 201912345 623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)
AC304817
Connector: E-11
Harness side
AB
AC304913
21716151718 201912345 623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)
AC304819
Connector: C-112
AB
AC304818
Connector: E-02
Harness side
AB

DOOR MIRROR
EXTERIOR51-43
Step 11. Resistance measurement at the E-02
door mirror assembly (LH) connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Resistance between E-02 door mirror assembly
connector terminal No.4 and body earth
OK: 2 Ω or less
Q: Is the check result normal?
YES : .
Go to Step 14.
NO : . Go to Step 12.
Step 12. Check the wiring harness between E-02
door mirror assembly (LH) connector terminal
No.4 and body earth.
•Check the earth wires for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-29 , C-113
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 13. Connector check: C-212 junction block
connector
Q: Is the check result normal?
YES :
Go to Step 14.
NO : Repair the defective connector.
AC304818
Connector: E-02
Harness side
AB
AC304827
Connector E-02
(harness side)
AB
AC304818
Connector: E-02
Harness side
AB
AC304820
Connector: C-29
AB
AC304913
21716151718 201912345 623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)

DOOR MIRROR
EXTERIOR51-44
Step 14. Measure the voltage at the E-02 door
mirror assembly (LH) connector.
(1) Turn the ignition switch to the ON position.
(2) Rear window defogger switch: ON
(3) Disconnect the connector, and measure at the
wiring harness side.
(4) Voltage between E-02 door mirror assembly
connector terminal No.1 and body earth
OK: System voltage
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 15.
Step 15. Check the wiring harness between E-02
door mirror assembly (LH) connector terminal
No.1 and C-212 junction block connector
terminal No.3.
•Check the power supply line for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-29 , C-113
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
AC304818
Connector: E-02
Harness side
AB
AC304828
Connector E-02
(harness side)
AB
AC304818
Connector: E-02
Harness side
AB
AC304913
21716151718 201912345 623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)
AC304820
Connector: C-29
AB

DOOR MIRROR
EXTERIOR51-46
REMOVAL SERVICE POINT
<> MIRROR REMOVAL
Push the top of the mirror with your hand to tilt it and
attach the protective tape as shown in the illustration.
Then insert a flat-tipped screwdriver in between the
notch at the rear of the mirror and the pivot plate, and
disengage the bottom of the mirror.
INSTALLATION SERVICE POINT
>>A<< MIRROR INSTALLATION
While supporting the clip position on the underside of
the pivot plate with a flat-tipped screwdriver, press
the clip at the front of the mirror to engage the bottom
of the mirror.
AC00044100007256
Mirror Flat-tipped
screwdriver
Section A – A
Pivot plate
Notch
Protective
tape
A
AA
A
AEAC00044200007258
Mirror Flat-tipped
screwdriver
Section A – A
Pivot plate
A
AA
A
AB