group 90 MITSUBISHI LANCER 2006 Manual Online

WINDOW GLASS
BODY42-20
QUARTER WINDOW GLASS

REMOVAL AND INSTALLATION
M1422002500247
Pre-removal and Post-installation Operation
•Quarter Trim Upper Removal and Installation (Refer to
GROUP 52A, Trims
P.52A-13).
AC304783
N
N
N
12
3
N3
4
AB
Y1509AU
Y1508AU
Y1507AU
Y1485AU
Y1535AU
AC304784
AA B B
DD
C
C
Mark
Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
1
1
1
Seal line centrePrimer
Section A – A Section B – BSeal line
centre
Primer
Section C – C Section D – D
Seal line
centre Primer
1Seal line
centre
Units: mm
Primer
16
16 1616
Ceramic line
AB
Removal steps
<>>>B<<1.Quarter window glass assembly
>>A<<2.Dual lock fastener
>>A<<3.Clip
>>A<<4.Gasket
Removal steps (Continued)

WINDOW GLASS
BODY42-23
TAILGATE WINDOW GLASS

REMOVAL AND INSTALLATION
M1422003700170
Pre-removal and Post-installation Operation
•Tailgate Trim Removal and Installation (Refer to GROUP
52A, Tailgate Trim
P.52A-21).
•Tailgate Spoiler Assembly Removal and Installation (Refer
to GROUP 51, Tailgate Spoiler
P.51-26).
•Rear Wiper Arm Assembly Removal and Installation
(Refer to GROUP 51, Rear Wiper and Washer
P.51-36).
AC304811
12
6
5
5
4
3 3
7
AB
N
NN
N
N
N
N
Y1522AU
Y1538AU
AC304812
Y1537AUY1537AU
AB
Units: mm
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent Section A – A
13 14
14
Section B – B
Section C – C
A
A CC
B B
Ceramic line
Mark
Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Seal line
centre
Primer
Seal line
centre Primer
Seal line
centre
Primer
2 2
2

DOOR
BODY42-26
SPECIAL TOOLS
M1423000600337
ToolNumberNameUse
MB990480
MB990480Window glass ho lderRemoval of powe r window reg u lato r
assembly
MB990900
MB990900 or
MB991
164Door hin ge adjust i ng
wre
n chDoor a lign m ent
MB990925AF
AMB990925
•A: MB9909 39
Bearing and o il seal
inst
al ler set
•A: Brass bar
Door striker adjust m ent
MB990211
MB99021 1Sliding ha mme r
MB990241
A
AE
MB990241
•A: MB9902 43
Axle shaft pu ller
•A: Body puller
MB991223
A
D C
B
AZ
DO NOT USE
MB991223
A: MB9912 19
B: MB991220
C: MB99122 1
D: MB991222
Harness se t
A: Te st harness
B: LE D ha rn e s s
C: LE D ha rness ada pter
D: Probe
Te rminal volt age mea s urement
A: For checking con nector pin
c o nt ac t p r es s u re
B: For checking power supply circu i t
C: For checking power supply circu i t
D: For connecting a lo cally sourced
tester
MB992006
MB992 006Extra fine pro b eContinuity check and volt ag e
measu
r emen t at ha rness wire o r
connector
TROUBLESHOOTING
M14230007 0031 2
The door system is con t ro lled by the Smart Wiring Syst em (SWS). Fo r t r o uble s hoo tin g , re fer t o GROUP
54B, T r oublesh ootin g
P.54B-15 or GROUP
54C,
Tr o uble s hoo ting P.5 4 C - 4.

DOOR
BODY42-28
DOOR WINDOW GLASS ADJUSTMENT
M1423001000327
Check that the door glass moves while contacting
the door glass channel when it is raised and lowered
fully. If not, adjust the door window according to the
following procedures.
1. Remove the door trim assembly (Refer to GROUP 52A, Door trim
P.52A-17).
2. Remove the waterproof film (Refer to P.42-39).
3. Loosen the door glass mounting screw via the adjusting hole with the door window glass fully
closed, then lower the window glass a little.
Y0238AUY0239AUAC006112 AB

Adjusting
holeAdjusting
hole
4.Fu lly close the doo r window g l ass aga in an d
tighten the do or gla s s moun ting scre w firmly via
th e adjusting ho le.
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT
M14290009 0009 1
If the window glas s automatically st a r t s moving
downwards at the wron
g time while it is be ing raised ,
carry out th
e following adju s tment or re placeme n t
proce
dures.
1. Remo ve the do or trim assembly (Refer to GROUP
52 A, Door trim
P.52A-17).
2.Remove the water p roof film (Re f er to P.42-39).
3.Remove the win dow regulator a sse mbly from the
do or windo w glass, a nd the n raise and lower th e
door windo w glass b y han d t o che ck the op erat ion
fo rce.
NOTE: Insert a cushion or similar object t o pre-
vent da mage to the gla ss if it shou ld h app en t o f a ll
do
wn .
AC003777
Runchannel Door
sash
Lower
sash
AB
4. If the do or windo w g l ass do es no t move up and
d o wn smoothly , ch eck or rep a ir the followin g
po i n t s .
•Check the inst a lla tion condition of the runch a n-
nel.
•Repa ir a n y twisting in the do or sash.
•Check the inst allation condit i on of the lo we r sash
or th
e ce ntre sash.
NOTE: The lower sa sh canno t normally be
a
d
juste
d , bu t it ma y be po ssible to ad just th e sa sh
sp
an sligh t ly within the ran ge allowed b y manu
-
facturing tolerances by pu shing the lower sash
o
u twards wh ile r e -inst a lling it .
5.If rep a ir or a d justme nt is not po ssible , repla c e th e
d oor assembly .
POWER WINDOW OPERA T ING CURRENT
CHECK
M142900 1 1 0018 4
AC006115AB
1.Remove the po we r window fu se a nd co nnect an
a mme ter as sho w n in th e illustration .
2.Wh en the power win dow switch is presse d to the
“UP” position, a large amou nt of current flows at
th e time the window st a r t s to close and whe n it is
fu lly closed , so measure th e oper ation curren t in
th e int e rval between these two point s.
St andard va lue (A): 5 ± 1A (Power suppl y
volt
age
14.5
± 0 . 5V , 25°C)

DOOR
BODY42-29
3. If the operation current is outside the standard value, refer to GROUP 54B, Troubleshooting
P.54B-15, refer to GROUP 54C, Troubleshooting
P.54C-4.
POWER WINDOW RELAY CHECKM1429001800202
AC305140
123
4
5
1 3
4
5
AB
Junction block
(front view)
Power window relayPower window
relay
Bat t ery
voltage
Teste r
co
nnectionSpecified
condition
Not applied4 − 5Ope n ci rcui t
•Connect
te
rmin al No. 3
an
d the
ne
gative
ba
ttery
te
rmin al.
•Connect
te
rmin al No. 1
an
d the
positive batt
e ry
te
rmin al.
Less than 2
ohms
CIRCUIT BREAKER (INCORPORA T ED IN
THE POW
E R W I NDOW MOT O R)
INSPECTION
M14290010 0027 3
1.Pull the p o wer windo w switch to th e UP position
to f u lly close the do or windo w g l ass, an d ke ep
pullin g the switch for 1 0 addition al secon d s.
2.Rele ase the power window switch from t he UP
position an d immediately pre ss it to t he DOW N
position. Th e con d ition of the circu i t brea ker is
goo d if t he doo r window g l ass st art s to mo ve
downward s with in 60 seconds.
POWER WI NDOW CHECKM14290044 0020 3
Check the system a s de scribed b e low . I f the system
does not work, car
r y out troublesh ootin g. Refer to
GROUP 54
B, T r ouble s hoo ting
P.54B-15 or GROUP
54C, T r oublesh ootin g P.54C-4.
•Operate the powe r wind ow switch of e a ch se at to
check that
the power window works.
•Tu rn o n the power wind ow lock switch of the
power wind
ow main swit ch, and ope rate the front
p
a ssenger's and rear power window su b switches
to check th
at the p o wer windo ws do n o t work.
•Tu rn o n the power wind ow lock switch of the
power
window main switch, and operate the
power
window main switch to check tha t each
power window
op erates.
CENTRAL DOOR LOCKING SYSTEM
INSPECTION
M142700 1 1 0013 3
Check that th e ce ntral door locking system wo rks by
op
er atin g th e key cylin de rs (d rive r ’ s an d p a sse n g e r ’ s
door) an
d the inside lock kno b (driver's door). Ca rry
out trou
bleshooting if the system does not activate.
Re
fer to GROUP 54B, T r ou bleshooting
P.54B-15,
refer to GROUP 54 C, T r o uble s hoo ting P.54C-4.
DOOR OUTSIDE HANDLE PL A Y CHECKM14230016 0027 7
AC006113
AB
A
1.Check t hat the door o u t s ide handle play is with in
th e st and ard va lue range.
St andard va lue (A):
Fron t door: 2.3 ± 2.1 m m
Rear door: 1.3 ± 1.7 mm
2. If the do or out side ha ndle play is not wit h in th e
st a ndard valu e rang e, ch eck the do or out side
h andle or the door latch assemb ly . Replace, if
ne c e ss a r y .

DOOR
BODY42-30
DOOR INSIDE HANDLE PLAY
ADJUSTMENT
M1423001500292
AC006114Y0705AUAB
AA
BSection A – A
1.
Check t hat the door insi de ha ndle play is within
th e st and ard va lue ra nge.
St andard va lue (B):
Fron t door: 10. 4 ± 9.6 mm
Rear door: 10 ± 9.6 mm
2.If the do or inside handle play is ou t s ide the
st a ndard valu e rang e.
3. Remo ve the d oor trim a ssembly (Refer to GROUP
5 2 A, Door trim
P.52A-17).
4.Remove the wate rproof film (Re f er to P.42-39).
AC100404
AB
Clip
Inner cable
Outer cable end
Inside handle rod Door inside handle
5.
Adjust the do or inside handle play wit h the o u ter
cable end conne cting the door inside han dle a nd
inside lo ck cable.