group 90 MITSUBISHI LANCER 2006 Workshop Manual

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-3
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-3
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-3
REMOVAL AND INSTALLATION . . . . . . . . 51-3
DISASSEMBLY AND REASSEMBLY . . . . . 51-4
REAR BUMPER ASSEMBLY . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-8
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-8
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-9
REMOVAL AND INSTALLATION . . . . . . . . 51-9
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-14
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-14
REMOVAL AND INSTALLATION . . . . . . . . 51-14
GARNISHES . . . . . . . . . . . . . . . . . . .51-16
REMOVAL AND INSTALLATION . . . . . . . . 51-16
DOOR SASH TAPE . . . . . . . . . . . . . .51-17
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-17
DOOR SASH TAPE . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . 51-21
REAR SPOILER . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
TAILGATE SPOILER . . . . .51-26
REMOVAL AND INSTALLATION . . . . . . . . 51-26
ROOF RAIL . . . . . . . . . . . .51-27
REMOVAL AND INSTALLATION . . . . . . . . 51-27
WINDSHIELD WIPER AND
WASHER. . . . . . . . . . . . . . . . . . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-29
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-30
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-30
WINDSHIELD WIPER AND WASHER . . . . 51-31
REMOVAL AND INSTALLATION . . . . . . . . 51-31
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-33
REAR WIPER AND WASHER
. . . . . . . . . . . . . . . . . . . . . .51-35
GENERAL INFORMATION . . . . . . . . . . . . . 51-35
SERVICE SPECIFICATION . . . . . . . . . . . . 51-35
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-36
REAR WIPER AND WASHER . . . . . . . . . . 51-36
REMOVAL AND INSTALLATION . . . . . . . . 51-36
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-37
Continued on next page

REAR BUMPER ASSEMBLY
EXTERIOR51-6
REAR BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001901022
Pre-removal and Post-installation Operation
•Rear Combination Light Removal and Installation.
(Refer to GROUP 54A, Rear Combination Lamp
P.54A-82.)
•Rear End Trim Removal and Installation. (Refer to
GROUP 52A, Trims
P.52A-13.)
•Rear Splash Shield Removal and Installation.
AC300411
AC300412
AC504608
Clip
Rear bumper assembly Section A – A
Section B – B
Clip
Rear bumper assembly
Rear bumper assembly
AB
B
B
A
A
A
A

AC504610
A
A
B
B
C
C
Clip
Clip
Rear bumper
assembly
Rear bumper
assembly
Rear bumper
assembly
Clip
Section A – A
Section B – B
Section C – C
Rear bumper assembly

AB

DOOR SASH TAPE
EXTERIOR51-17
DOOR SASH TAPE
SPECIAL TOOLM1511000601664
ToolNumberNameUse
MB990528
MB990528Stripe tape spatulaInstallation of door sash tape
DOOR SASH TA PE
REMOVA L AND INST ALLA TION M151 1 0241 0029 5
Pre-removal and Post-installation Operation
•Door Trim Assembly Removal and Installation (Refer to
GROUP 52A
P.52A-17).
•Door Beltline Weatherstrip Inner Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Opening Weatherstrip Outer Removal and Installa-
tion (Refer to GROUP 42 P.42-39).
•Door Window Glass Runchannel Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Beltline Moulding Removal and Installation (Refer to
GROUP 42
P.42-39).
AC404973
124
3
N
NN
N
AC
Removal steps
<>>>A<<1.Front door sash tape upper
<>>>A<<2.Front door sash tape rear
<>>>A<<3.Rear door sash tape upper
<>>>A<<4.Rear door sash tape front
REMOVA L SER VICE POINT
<> DOOR SASH T A PES REMOV A L
CAUTION
Pay attention to keep from getting burned by hot
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then
peel off the tape parallel to the application
surface.

DOOR SASH TAPE
EXTERIOR51-21
REMOVAL AND INSTALLATION
M1511024100303
Pre-removal and Post-installation Operation
•Door Trim Assembly Removal and Installation (Refer to
GROUP 52A P.52A-17).
•Door Beltline Weatherstrip Inner Removal and Installation
(Refer to GROUP 42 P.42-39).
•Door Opening Weatherstrip Outer Removal and Installa-tion (Refer to GROUP 42 P.42-39).
•Door Window Glass Runchannel Removal and Installation
(Refer to GROUP 42 P.42-39).
•Door Beltline Moulding Removal and Installation (Refer to
GROUP 42 P.42-39).
AC40353212
4
3
N
N
N
N
5N
AB
Removal steps
<>>>A<<1.Front door sash tape upper
<>>>A<<2.Front door sash tape rear
<>>>A<<3.Rear door sash tape upper
<>>>A<<4.Rear door sash tape front
<>>>A<<5.Rear door sash tape rear
REMOVA L SER VICE POINT
<> DOOR SASH T A PES REMOV A L
CAUTION
Pay attention to keep from getting burned by hot
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then
peel off the tape parallel to the application
surface.

REAR SPOILER
EXTERIOR51-25
REAR SPOILER
REMOVAL AND INSTALLATIONM1511006100136
AC303713
2
3
4
2 1
AB
1
Removal steps
•Trunk lid bumper (Refer to GROUP
42, Trunk lid
P.42-43.)
1.Cap
2.Gasket
3.Rear spoiler
<>4.High-mounted stop lamp
REMOV A L SER V ICE POINT
< > HIGH-MOUNTED ST OP LAMP
REMOV
A L
Use the following step s to ea sily ro ute high-mounted
stop
lamp harne ss in the eve n t of inst allation:
CAUTION
Ensure that the string is tightly tied.
AC303708
Connector
String
AB
1. Tie string on high-mounted stop lamp harness (at
connector side).
2. Carefully pull out high-mounted stop lamp.

TAILGATE SPOILER
EXTERIOR51-26
TAILGATE SPOILER
REMOVAL AND INSTALLATIONM1511019900068
AC303721
1
2
3
AB
5.2 ± 1.0 N·m
Tailgate spoiler removal steps
•Tailgate trim upper (Refer to GROUP
52A, Tailgate trim
P.52A-21.)
•High-mounted stop lamp connector
connection
•Rear washer hose connection
1.Tailgate spoiler assembly
2.High-mounted stop lamp assembly
3.Tailgate spoiler
Tailgate spoiler removal steps

MB991529
WINDSHIELD WI PER AND W A SHER
EXTERIOR51-30
TROUBLESHOOTING
M151 1 0007 0032 3
The windshield wiper and washe r are controlled b y
the Sma
r t Wiring System (SWS). For tro ubleshoo t
-
ing, refer to GROUP 54B, T r ouble s ho oting P.54B-15
or GROUP 54 C, T r oublesho oting P.54C-4.
NOTE: Eve n when th e ET ACS-ECU h a s fa ile d, the
windsh
i eld wiper can work at low spe ed as fail-safe
mode
. (Normally , th e windshie l d wip e r opera t es
wh
en t
h e ign i tio n swit ch i s at th e "ACC" pos itio n. Bu t,
if it
enters the fa il-safe mode, the wip e r can opera t e
only when th e ign i tio n switch is at t he "ON" p o sition. )
ON-VEHICLE SERV ICE
M151 1 0008 0046 1
WI NDSHIELD INTERMITTENT WIPER
INSPECTION
1. If the win d shield intermitte nt wiper interval
a d justing knob is operate d , the wiper interval
should ch ange.
2.Holding the win d shield intermitte nt wiper interval
a d justing kno b , input t he simu lated ve hicle speed
with M.U.T . -I I / II I a nd check th at the wipe r inte rval
chang es as the v ehicle spe ed changes.
3.If not, carry o u t the troublesho oting (Refer to
GROUP 54B, T r ou bleshoot ing
P.54B-15 or
GROUP 54C, T r ou bleshooting P.54C-4).
MB991529Diagnosis code check
harn
e ssInput sign al check by using a
voltm
e ter
MB991223
a
d c
b
DO NOT USE
BA
MB991 223
a. MB99121 9
b. MB99122 0
c.MB99122 1
d. MB99122 2
Harness set
a.Check harne ss
b.LED harness
c.LED harness
adapt er
d.Probe
Con t inuity check an d vo lt age
measurement at
harness wire or
conn
ector
a.Fo r che cking connector pin
cont act pressure
b.Fo r che cking po we r sup p ly
circuit
c. Fo r che cking po we r sup p ly
circuit
d.Fo r con necting a locally
sourced tester
MB992006
MB992 006Extra fine probeCont inuity check an d vo lt age
measurement at
harness wire or
conn
ector
Tool Nu mber Name Use

Wiper blade assembly removal steps
>>B<<1.Wiper blade assembly
>>A<<2.Wiper blade
Windshield wiper motor and link
assembly removal steps

3.Cover
4.Wiper arm
5.Hood weather strip
6.Front deck garnish (passenger's side)
7.Front deck garnish (driver's side)
<>8.Windshield wiper motor assembly
9.Link assembly
Washer hose removal steps
•Front splash shield (Refer to GROUP
42, Fender
P.42-6)
10.Rear washer hose
11 .Front washer hose
Windshield washer nozzle removal
steps

•Connection of front washer hose
11 .Washer nozzle
Washer tank and washer motor
removal steps

•Side undercover (RH)
•Front splash shield (Refer to GROUP
42, Fender
P.42-6)
•Connection of front washer hose and
rear washer hose
12.Washer tank assembly
13.Front washer motor
14.Rear washer motor
WINDSHIELD W I PER AND W A SHER
EXTERIOR51-32
NOTE: For re moval a nd in st allation of the wiper an d
washer switch, refer to GROUP 54A, Colu mn switch
P.5 4 A - 89.
REMOV A L SER V ICE POINT
<> WI NDSHIELD W I PER MOT O R
ASSEMBL
Y REMOV A L
AC304411AB
Windshield wiper
motor assembly
Link assembly
connection
Flat-tipped screwdriver
1.
Remove the win d shield wiper motor asse mbly
mounting bo lt.
CAUTION
Be careful not to damage the windshield glass
when the windshield wiper motor assembly is
removed.
2. Use the flat-tipped screwdriver to disengage the link between the windshield wiper motor assembly
and the link assembly to remove the windshield
wiper motor assembly.
INSTALLATION SERVICE POINTS
>>A<< WIPER BLADE INSTALLATION
AC101090 AD
Wiper blade Backing
Backing A
A
Section A – A
Wiper
blade Backing
CAUTION
The driver's side wiper blade is not warped.
When installing the passenger's wiper blade, check
that the backing inside the wiper blade is warped
toward the wiper arm.
>>B<< WIPER BLADE ASSEMBLY
INSTALLATION
AC000427
A
A
Front deck garnish terminalAD
Install the wiper blade at the specified position
(standard value).
Standard value (A): 34 ± 5 mm

REAR WIPER AND WASHER
EXTERIOR51-36
TROUBLESHOOTING
M1511000700334
The rear wiper and washer are controlled by the
Smart Wiring System (SWS). For troubleshooting,
refer to GROUP 54B, Troubleshooting
P.54B-15 or
GROUP 54C, Troubleshooting P.54C-4.
ON-VEHICLE SERVICE
M1511000800472
CHECK OF REAR WIPER OPERATION
WHEN SELECTOR LEVER IS AT THE "R"
POSITION
1. When the selector lever is moved to the "R" position with the rear wiper switch at the "INT"
position, the wiper should operate twice or three
times at low speed after approximately one
second.
2. If not, carry out the troubleshooting (Refer to GROUP 54B, Troubleshooting
P.54B-15 or
GROUP 54C, Troubleshooting P.54C-4).
REAR WIPER AND WASHER
REMOVAL AND INSTALLATIONM1511008500345
AC304515
2.5 ± 0.4 N·m
9.8 ± 2.0 N·m
7.4 ± 1.4 N·m
3 2
1
4
5
AB
Wiper blade assembly removal steps
>>A<<1.Wiper arm and blade assembly
>>B<<2.Wiper blade

Rear wiper motor removal steps
•Tailgate trim lower (Refer to GROUP
52A, Tailgate trim
P.52A-21.)
•Tailgate waterproof film (Refer to
GROUP 42, Tailgate
P.42-48.)
3.Rear wiper motor assembly
Rear washer nozzle removal steps
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp
P.54A-84.)
4.Rear washer nozzle
Washer hose removal steps
•Front scuff plate, rear scuff plate, cowl
side trim and quarter trim (Refer to
GROUP 52A, Trims
P.52A-13.)
•Tailgate lower trim, tailgate proof film
(Refer to GROUP 52A, Tailgate trim
P.52A-21.)
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp
P.54A-84.)
5.Rear washer hose
REAR WIPE R AN D W A SHER
EXTERIOR51-37
NOTE: For re moval a nd in st allation of the wiper an d
washer switch, refer to GROUP 54A, Colu mn switch
P.5 4 A - 89.
INSTALLA T ION SER VICE POINT S
>>A<< REAR WIPER ARM AND BLADE
ASSEMBL
Y INST ALLA TION
AC304536
A
AC
End of tailgate glass
Before inst alling the rear wiper arm and blad e
assembly
, ope rate the rear wip e r mo tor so that th e
motor stop
s at the predete r min ed p a rk position .
Inst
all the re ar wipe arm a nd blade assembly and
adjust the
rear wipe r blad e positio n so t hat the blad e
end stop
s at the pre determined positio n (st anda rd
position
) .
St andard va lue (A): 42 ± 5 mm
>>B<< W I PER BLADE INST ALLA TION
AC101090AD
Wiper blade Backing
Backing A
A
Section A – A
Wiper
blade Backing
CAUTION
Use a curved backing like that shown for the
backing of a wiper blade to ensure sustained
wiper wiping performance.
INSPECTION
M1511008600193
REAR WIPER MOTOR CHECK
AB304538
1234
1234
1234
AB
(A) Operation check
(B) Stop position check
Inspect the rear wiper motor is conducted by remov-
ing the harness connector with the motor attached to
the vehicle.
Wiper Motor Operation
Connect the battery to the rear wiper motor as shown
in the illustration (A) and check the motor operation.
Wiper Motor at Stop Position Operation
1. Connect the battery to the rear wiper motor as
shown in the illustration (A).