roof MITSUBISHI LANCER EVOLUTION 2007 Service User Guide

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
24,36
24
36
2526
272829
30,31
30
31
3233,34
33
34
35
B-13
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
24Centre of front end crossmember upper drain holeÓ-831Centre of hood hinge mounting holeÓ-9
25Centre of harness clip mounting holeÓ-7·1232Corner of roof panel-
26Centre of intercooler pipe mounting holeÓ-933Centre of front end crossmember outer positioning
holeÓ-20
27Centre of front fender mounting holeÓ- 6.634Centre of front bumper reinforcement mounting holeÓ-9
28Centre of front strut mounting holeÓ- 11.535Centre of headlamp mounting holeÓ- 6.6
29Notch of front deck (Body centre point)-36Centre of hood latch mounting holeÓ- 6.6
30Centre of front fender mounting holeÓ- 6.6

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
38,48
38
48
42,50
42
50
46,51
51
46
B-14
SIDE BODYmm
463581
688
1,124
1,067
902
338355
731
875
1,041
1,094
960
828
1,084
1,1741,127
1,100
38
39
40
41
42
43
863
808
716
44
45
837
901
47
48
49
46
50
51
37
3943
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
37Front pillar positioning notch (Upper section)-45Quarter panel positioning notch (Upper section)-
38Front pillar positioning notch (Lower section)-46Quarter panel positioning notch (Lower section)-
39Side roof rail positioning notch (Front section)-47Centre of front door hinge mounting hole
(Upper section)Ó-11
40Side sill positioning notch (Front section)-48Centre of front door hinge mounting hole
(Lower section)Ó-11
41Centre pillar positioning notch (Upper section)-49Centre of rear door hinge mounting hole
(Upper section)Ó-11
42Centre pillar positioning notch (Lower section)-50Centre of rear door hinge mounting hole
(Lower section)Ó-11
43Side roof rail positioning notch (Rear section)-51Centre of rear door switch mounting holeÓ-5
44Side sill positioning notch (Rear section)-

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
525354
55,56
56
55
5758
B-15
REAR BODYmm
1,200
1,1041,562
Body centre point
708567
1,271
1,269
990
750
456
534
1,018
53
54
55
5657
58
52
653
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
52Corner of roof panel-56Centre of rear combination lamp mounting holeÓ-10
53Centre of rear window moulding mounting holeÓ-7·1157Centre of rear end trim mounting holeÓ- 8.5
54Rear shelf body centre point-58Centre of rear end outer panel positioning holeÓ-16
55Corner of side outer panel-

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
596061
6263
65
64,65
64
B-17
1,266
1,266
Body centre point
664678
1,268
64
65
63mm
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
37Front pillar positioning notch (Upper section)-46Quarter panel positioning notch (Lower section)-
38Front pillar positioning notch (Lower section)-57Centre of rear end trim mounting holeÓ- 8.5
39Side roof rail positioning notch (Front section)-59Centre of front seat rail mounting holeÓ-14
40Side sill positioning notch (Front section)-60Centre of floor carpet mounting hole
(Body centre point)Ó-6
41Centre pillar positioning notch (Upper section)-61Centre of rear shock absorber mounting holeÓ-12
42Centre pillar positioning notch (Lower section)-62Centre of rear end crossbar mounting holeÓ-16
43Side roof rail positioning notch (Rear section)-63Front of instrument panel bracket center
(Body centre point)-
44Side sill positioning notch (Rear section)-64Centre of deck crossmember mounting hole
(Upper section)Ó-11
45Quarter panel positioning notch (Upper section)-65Centre of deck crossmember mounting hole
(Lower section)Ó-11

C-1
WELDED PANEL
REPLACEMENT
CONTENTS
HEADLAMP SUPPORT 3...................
FENDER SHIELD 4........................
FRONT PILLAR 7.........................
CENTER PILLAR 9........................
SIDE SILL 12..............................
QUARTER, OUTER 14.....................ROOF 17..................................
REAR END PANEL 18.....................
REAR FLOOR 19..........................
QUARTER, INNER 21......................
FRONT DOOR OUTER PANEL 23..........
REAR DOOR OUTER PANEL 24...........

WELDED PANEL REPLACEMENT -Center PillarC-10
NOTE ON REPAIR WORK
REMOVAL
1.As the center pillar reinforcement and side sill outer
reinforcement center are welded at the side sill, cut
the side outer panel at the position shown in the
illustration where the weld points of the reinforcement
can be seen, remove, and then remove the weld
points of the center pillar reinforcement.
2. To cut the weld points of the center pillar seatbelt
reinforcement and center pillar reinforcement, cut at the
bottom of the roof side rail inner as shown in the illustration.
NOTE
Keep the separated side roof rail inner (A) for the
future use.
INSTALLATION
1. Remove the side outer panel, side sill outer reinforcement
center, side sill bulkhead, and side sill reinforcement
support from the new center pillar.
2.To ensure the strength of the cut area of the front
pillar, cut the side outer panel 30 mm above the cut
area.
Cut the new center pillar at the same positions.
3. To prevent damage of the center pillar seatbelt
reinforcement, align the new center pillar reinforcement
only to the body side and cut.
Caution
If the center pillar seatbelt reinforcement has been
damaged, repair by welding.
4. When attaching the center pillar reinforcement, apply
adhesive to the locations indicated in the illustration.
: Adhesive
AdhesiveTypeBRAND
Epoxyayresin
adhesive3M DP-460, 3M DP-420
or equivalent
Center pillar
reinforcement
Side sill outer
reinforcement center
Weld pointsWeld
points
(A)
30 mm
Center pillar seatbelt
reinforcement
Center pillar
reinforcement

WELDED PANEL REPLACEMENT -RoofC-17
ROOF
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
REPAIR WELDS
A
C
C
AB
BD
D
: Adhesive
AdhesiveType
Chloroprene-base drying sealant

SYNTHETIC-RESIN PARTS -Location of Synthetic-resin PartsE-3
No.Part numberMaterialAbbreviation of
materialHeat-resistant
temperature (_C)
1
2Outside mirror
Rear spoilerAcrylonitrile
Butadiene styreneABS80
3Roof antennaAcrylonitrile
Ethylene butadieneAES90
4HeadlampPolycarbonatePC120
5
6
7Front bumper bezel
Rear door outside handle
Front door outside handlePolycarbonate +
Acrylonitrile butadiene styrenePC + ABS125 - 135
8Splash shieldPolyethylenePE100
9
10
11
12
13
14
15
16
17
18
19
20Oil cooler duct
Instrument panel
Front pillar trim
Inside rear view mirror
Centre pillar trim
Rear pillar trim
Rear door trim
Rear end trim
Rear scuff plate
Rear console box
Front scuff plate
Cowl side trimPolypropylenePP80
21
22
23
24Front bumper extension
Front bumper face
License plate garnish
Front door trimRubber denatured polypropylenePP + E/P80
25Rear bumper faceWith talc added rubber denatured
polypropylenePP + E/P - TD
(HMPP)80 - 100
26Side sill extensionWith 20% talc added rubber dena-
tured polypropylenePP + E/P - TD20
(HMPP)11 0
27Center pillar trim lowerWith 10 % talc added polypropylenePP - TD10
(PPF)110 - 120
28
29Front deck garnish
Floor consoleWith 20 % talc added polypropylenePP - TD20
(PPF)120 - 130
30Hood inlet upper garnishPolyphenylene ether + PolyamidePPE+PA
(PA/PPO)185
31Roof drip moldingPolyvinyl chloridePVC80
NOTE
1. If the new material symbols designated by the ISO differ from the old symbols, both are given, with
the old symbols enclosed in brackets.
ISO: (International Standardization Organization)
2. A slash (/) in the material symbol indicates that two different materials compose a 2-layer construction.
A plus sign (+) indicates that the two different materials are mixed.
3. The material symbols for synthetic-resin parts are embossed on parts in hidden places.

HOW TO READ THE WIRING DIAGRAMS -How to Read Configuration DiagramsA-3
HOW TO READ CONFIGURATION DIAGRAMS
The wiring harness diagrams clearly show the connector locations and harness routings at each site
on actual vehicles.
Denotes connector No.
The same connector No. is used throughout the circuit diagrams to facilitate
connector location searches.
The first alphabetical symbol indicates the location site of the connector
and a number that follows is the unique number. Numbers are assigned to
parts in clockwise order on the diagram.
A-43
Example: A-12
Number specific to connector (serial number)
Connector location site symbol
A: Engine compartment
B: Engine and transmission
assembly
C: Dash panel
Denotes earth point.
Same earth number is used throughout circuit
diagrams to facilitate search of earth point. Refer
to SINGLE PART INSTALLATION POSITION -
EARTH MOUNTING LOCATIONS for details of
earth points.
Indicates the device to which the
connector is to be connected.
A-39 (2-B) Headlamp (LO: RH)
A-40 (1) Horn (LO)
A-41 (1) Horn (HI)
A-42 (2-B) Windshield washer motor
The number of connector pins and the
connector colour (except milk white)* are
shown for ease of retrieval.
Example: (2
-B)
Connector colour
(milk white if no colour is indicated)
Number of connector pins
*: Typical connector colours
B: Black
Y: Yellow
L: Blue
G: Green
R: Red
The markLshows the
standard mounting posi-
tion of wiring harness.
R
A-44
A-45
A-42
A-39
Denotes the colour of corrugated
tube or vinyl tube. (If not specified,
it is black.)
R: Red
Y: Yellow
Denotes a section covered by a
corrugated tube.
BR: Brown
V: Violet
O: Orange
GR: Gray
None: Milk whiteD: Floor and roof
E: Door
F: Luggage compartment

B-1
ELECTRICAL
WIRING
CONTENTS
WIRING HARNESS CONFIGURATION
DIAGRAMS 4.........................
OVERALL WIRING DIAGRAM
L.H. drive vehicles 4........................
R.H. drive vehicles 5........................
ENGINE COMPARTMENT
L.H. drive vehicles 6........................
R.H. drive vehicles 8........................
ENGINE AND TRANSMISSION
L.H. drive vehicles 10.......................
R.H. drive vehicles 14.......................
DASH PANEL
L.H. drive vehicles 18.......................
R.H. drive vehicles 24.......................
FLOOR AND ROOF
L.H. drive vehicles 30.......................
R.H. drive vehicles 32.......................
DOOR
L.H. drive vehicles 34.......................
R.H. drive vehicles 36.......................
LUGGAGE COMPARTMENT
L.H. drive vehicles 38.......................
R.H. drive vehicles 39.......................
SINGLE PART INSTALLATION
POSITION 40.........................
RELAY 40.................................
ECU 41...................................
SENSOR 43...............................
SOLENOID VALVE 46......................
INSPECTION CONNECTOR AND SPARE
CONNECTOR 47...........................
FUSIBLE LINK AND FUSE 48..............
EARTH CABLE 49.........................
EARTH 50.................................
CIRCUIT DIAGRAMS 54...............
J/B 54....................................
J/C
L.H. drive vehicles 56.......................
R.H. drive vehicles 62.......................
CENTRALIZED JUNCTION 68..............
POWER DISTRIBUTION SYSTEM 74........
STARTING SYSTEM 79....................