service MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

CHASSIS ELECTRICAL -Side Turn-signal Lamp/Room Lamp54A-31
SIDE TURN-SIGNAL LAMP
SPECIAL TOOL
ToolsNumberNameUse
MB990784Ornament removerSide turn-signal lamp removal
SIDE TURN-SIGNAL LAMP
REMOVAL SERVICE POINT
Use special tool, etc. to press and deflect hook to vehicle
front from fender, and unhook the pawls to remove side
turn-signal lamp.
INSTALLATION SERVICE POINT
Insert pawls into fender panel and install side turn-signal lamp.
ROOM LAMP
TROUBLESHOOTING
For troubleshooting of room lamp, refer to GROUP 54B.
Side turn-signal lamp
MB990784
Front of vehicleAX0386CA
Fender pane
HookTa b
Fender panel
Front of vehicle

CHASSIS ELECTRICAL-High-Mounted Stop Lamp54A-34
HIGH-MOUNTED STOP LAMP
ON-VEHICLE SERVICE
HIGH-MOUNTED STOP LAMP BULB
REPLACEMENT
Remove socket from trunk compartment, and replace bulb.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
HIGH-MOUNTED STOP LAMP
REMOVAL AND INSTALLATION
1
5
2
4
3
6
7
8
Removal steps
1. Socket assembly
2. Socket
3. Bulb
4. High-mounted stop lamp assembly5. Socket holder
6. High-mounted stop lamp cover (front)
7. High-mounted stop lamp cover (rear)
8. High-mounted stop lamp body
High-mounted
stop lamp

CHASSIS ELECTRICAL-License Plate Lamp54A-35
LICENSE PLATE LAMP
ON-VEHICLE SERVICE
LICENSE PLATE LAMP REPLACEMENT
Remove socket between rear bumper and body, and remove
bulb.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
LICENSE PLATE LAMP
REMOVAL AND INSTALLATION
12 3
X0261AU
456
Removal steps
1. License plate lamp lens
2. Packing
3. License plate lamp body
4. Bulb
5. Socket
6. Harness
License plate lamp

CHASSIS ELECTRICAL -Pole Antenna54A-41
POLE ANTENNA
REMOVAL AND INSTALLATION
3 1
2
4
5
Removal steps
A
A"1. Antenna base
2. Radio plug
3. Knob assembly
4. Center panel assembly (Refer to
GROUP 52A - Instrument Panel.)DInstrument under cover (Refer to
GROUP 52A - Instrument Panel.)
DInstrument panel (Refer to GROUP
52A.)
5. Antenna feeder cable
REMOVAL SERVICE POINT
AA"ANTENNA BASE REMOVAL
Use the following steps to easily route antenna feeder cable
in the event of installation:
1. Tie string at the top end of feeder cable.
2. Pull out feeder cable until pipe end of antenna base is visible.
3. Insert string into the hole at pipe end of antenna base,
and wrap vinyl tape on the string.
Caution
Tape should be wrapped so that the string cannot
be removed.
4. Gradually pull out remove antenna base.
Hole
Tape
Junction block
String
String

CHASSIS ELECTRICAL -Defogger54A-43
ON-VEHICLE SERVICE
PRINTED HEATER CHECK
(1) With engine running at 2,000 rpm and battery in charging
mode, check print heater for normal operation.
(2) With defogger switch in “ON” position, use circuit tester
to measure voltage of individual print heaters at the center
point A of rear window glass. When the tester indicates
approx. 6V, the print heater is evaluated normal.
(3) When the measured value at Position A is 12V, open
circuit occurs between Position A and minus terminal.
In this case, carefully move test bar to minus terminal
side to detect a rapid voltage drop point (0V). This voltage
drop point indicates open circuit section.
(4) When voltage at Position A is 0V, open circuit occurs
between Position A and plus terminal. According to the
previous step, detect a rapid voltage increase point (12V).
DEFOGGER RELAY CONTINUITY CHECK
Battery voltageTerminal No.yg
1345
De-energized
Energized
DEFOGGER SWITCH
REMOVAL, INSTALLATION AND CHECK
Refer to GROUP 55 - Heater Control Assembly, A/C Switch
and Fresh/Recirculated Air Switch.
(–) Terminal
(–) Terminal
A (Mid point): Approx. 6 V
Normal characteristics of print heater
Abnormal characteristics of print heater
Voltage
Voltage
(+) Terminal
(+) Terminal
Print heater length
Print heater length
Open section
Defogger relay
04Z0001
\

SWS -Special Tools/Troubleshooting54B-2
SPECIAL TOOLS
ToolNumberNameUse
MB991502MUT-II subassem-
blyFor SWS inspections (diagnosis code display
and input signal check by MUT-II)
MB991529Diagnosis code
check harnessFor checking input signals by voltmeter
A
B
C
D
MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: ProbeFor checking voltage (continuity and value) at
harnesses and connectors
A: For checking connector pin contact voltage
B: For checking power supply circuits
C: For checking power supply circuits
D: For connection to commercially available
testers
TROUBLESHOOTING
BEFORE COMMENCING TROUBLESHOOTING
Before starting troubleshooting, check the following two points to ensure there are no defects.
DCheck the state of the connector couplings to the ETACS-ECU and junction box.
DCheck that the fuses and fusible links relating to all systems are not fused.
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Refer to GROUP 00 - How to Use Troubleshooting/Inspection Service Points.
DIAGNOSTIC FUNCTIONS
READING DIAGNOSIS CODES
Read the diagnosis codes using MUT-II. (Refer to GROUP 00 - How to Use Troubleshooting/Inspection
Service Points.)
NOTE
1. Connect MUT-II to the 16-pin diagnosis connector (black).
2. The diagnosis code cannot be read when there is an ETACS-ECU fault or when the power is first
turned ON (voltage rising). In this case, refer to “No Communication with MUT-II” (P. 54B-10) on
Fault Symptom Inspection Procedure, and perform troubleshooting.

SWS -Troubleshooting54B-3
INPUT SIGNAL CHECK
1. Check the inputs using MUT-II or a voltmeter. (Refer to GROUP 00 - How to Use
Troubleshooting/Inspection Service Points.)
2. The following input signals can be checked using MUT-II or a voltmeter connected to the diagnosis
connector.
NOTE
When fault is detected during input signal inspection, refer to Trouble Symptom Chart to perform
troubleshooting. (Refer to P.54B-7).
Input Signal Check Function
Input signalBuzzer operation condition
Ignition switch (ACC)When ignition switch turned from “LOCK” (OFF)
to ACC.
Ignition switch (IG1)When ignition switch turned from “ACC” to “ON”.
Hazard warning lamp switchWhen switch turned from OFF to ON.
Rear fog lamp switch
Driver’s door switchWhen driver’s door opened from closed
All door switchesWhen any door opened when all doors were
closed.
Driver’s door lock actuatorWhen the driver’s side key cylinder or inside lock
knob is moved from the locked to unlocked
position or vice versa.
Vehicle speed signalVehicle speed changes from less than 10 km/h to
10 km/h or more.
Column switchesTail lamp switchWhen lighting switch turned from automatic
lighting to tail lamp position.
Headlamp switchWhen lighting switch turned from tail lamp to
headlamp position.
Dimmer switchWhen switch turned from OFF to ON.
Passing switch
Left-hand turn signal lamp switch
Right-hand turn signal lamp switch
Windshield mist wiper switch
Windshield wiper intermittent timing switch
Windshield wiper LO speed switch
Windshield wiper HI speed switch
Windshield washer switchWhen switch turned from OFF to ON.
Power window
main switchAll switchesWhen switch turned from OFF to ON.
DIAGNOSIS CODE CHART
Code No.Diagnosis itemReference page
11ETACS-ECU-related failure54B-4
12Column switch-related failure or fault in connecting to ETACS-ECU54B-4
13Front-ECU-related failure or fault in connecting to ETACS-ECU54B-5
21Short circuit in communication lines54B-6

55-1
HEATER, AIR
CONDITIONER AND
VENTILATION
CONTENTS
SERVICE SPECIFICATIONS 2.................
LUBRICANTS 2..............................
SPECIAL TOOLS 2...........................
TROUBLESHOOTING 3.......................
ON-VEHICLE SERVICE 14....................
Refrigerant Level Test through Performance Test 14.
Magnetic Clutch Test 14.........................
Receiver Drier Test 14..........................
Compressor Drive Belt Adjustment 15.............
Dual Pressure Switch Check 15..................
Charging 16...................................
Correcting Low Refrigerant Level in case the Service
can used 18...................................
Discharging System 19..........................
Refilling of Oil in the A/C System 19...............
Performance Test 20............................
Refrigerant Leak Repair 21......................
Blower Relay Continuity Check 22................
A/C Compressor Relay Continuity Check 22........Condenser Fan Relay (LO) Check 23.............
Condenser Fan Relay (HI) Check 23..............
Idle-up Operation Check 24.....................
HEATER CONTROL ASSEMBLY (A/C-ECU)
AND A/C SWITCH 25........................
HEATER UNIT AND BLOWER ASSEMBLY 28.
REGISTOR, BLOWER MOTOR AND
INSIDE/OUTSIDE AIR CHANGE OVER
DAMPER MOTOR 32.........................
EVAPORATOR AND AIR THERMO SENSOR
34 ...........................................
COMPRESSOR 36............................
CONDENSER ASSEMBLY AND CONDENSER
FAN ASSEMBLY 40...........................
REFRIGERANT LINES 42.....................
DUCTS 44...................................
VENTILATION 45.............................

ServiceSpecifications/Lubricants/
Special ToolsHEATER, AIR CONDITIONER AND VENTILATION-55-2
SERVICE SPECIFICATIONS
ItemStandard value
Idlid()NP85050Idlingspeed(rpm):NorPrange850±50Idlingspeed(rpm):NorPrange850±50Idlingspeed(rpm):NorPrange850r50
Idle-up speed (rpm): N or P range850±50
Register resistance (for blower motor)ΩHI - LO (between terminals 1 and 3)2.54g()
HI - ML (between terminals 1 and 6)1.24
HI - MH (between terminals 1 and 4)0.6
Air conditioner compressor air gap mm0.3 – 0.5
Refrigerant temperature switch operating temperature (_C)ContinuitySlightly below 150gppgp()
No continuity150 or higher (until tempera-
ture falls to 120 when OFF)
NOTE* : When disconnected the compressor connector at A/C ON
LUBRICANTS
ItemsSpecified lubricantsQuantity
Compressor oil mLSUN PAG 56130±10
Pipe couplingSUN PAG 56As required
Refrigerant (g)R134a (HFC-134a)550±20
SPECIAL TOOLS
ToolNumberNameUse
MB991367Special spannerFor use on the air conditioner compressor
armature locknut
MB991386Pin
MB991529Diagnosis code
check harnessFor inspecting the air conditioner using a
voltmeter

HEATER, AIR CONDITIONER AND VENTILATION-Troubleshooting55-3
TROUBLESHOOTING
BASIC FLOW OF TROUBLESHOOTING
Refer to Group 00 – How to Use Troubleshooting/Inspection Service Points.
INSPECTION CHART FOR TROUBLE SYMPTOMS
Trouble symptomInspection procedureReference page
Air conditioner not working at all155 - 3
Blower motor not working255 - 4
Air cannot be switched between inside and outside355 - 5
Rear defogger not working455-6
Cold air not coming out from the air outlet555 - 7
Magnet clutch not working normally655 - 8
Condenser fan not working at all755-9
Condenser fan not working only for LO855-10
Condenser fan not working only for HI955-11
INSPECTION PROCEDURE FOR TROUBLE SYMPTOM
Inspection procedure 1
Air conditioner not working at all
Probable cause
The A/C-ECU power supply system (including earth) may be defective.DHarness or connector fault
DA/C-ECU fault
NG
Repair
NG
Check the harness between the Ignition switch (IG2) and the
A/C-ECU, and repair if necessary.
NG
Repair
NG
Check the harness between the A/C-ECU and body earth, and
repair if necessary.
NG
Replace manual air conditioner control panel (A/C-ECU).
OK
Check the trouble
symptoms.
Check the following connectors:
C-32, C-08.
C-32
(2) NG
OK
Check the trouble
symptoms.
Measure at the A/C-ECU connector C-32.
DDisconnect the connector and measure at the harness
side.
DIgnition switch: ON
(1) Voltage between terminal 10 and body earth.
Voltage between terminal 7 and body earth.
OK :Battery voltage
(2) Continuity between terminals 12 and body earth.
Continuity between terminals 3 and body earth.
OK :Continuity(1) NGCheck the following connectors:C-32, C-209, C-210
OK
Check the trouble
symptoms.