wiring MITSUBISHI LANCER EVOLUTION 2007 Service Manual PDF
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2007, Model line: LANCER EVOLUTION, Model: MITSUBISHI LANCER EVOLUTION 2007Pages: 1449, PDF Size: 56.82 MB
Page 373 of 1449

INDEX - In order of parts nameC-17
Wiring diagram
page Circuit diagram page Connector
No. Parts name
IInstrument panel wiring harness and
J/B combinationC-211B-54,55,78,92,100,105,108,113,117,
119,123,125,128,137,141,150,154,
158,164,170,172,174,180,185,188,
189,204,205,219,227,237,247,248,
250,252,254B-22,28
Instrument panel wiring harness and
J/B combinationC-213B-54,55,78,82,83,84,87,92,95,100,
104,105,107,108,110,112,113,115,
116,117,119,120,121,123,125,126,
128,129,135,136,137,139,140,141,
149,150,153,154,157,158,164,170,
171,172,173,174,180,185,187,188,
189,191,192,193,195,198,200,204,
205,206,208,212,213,214,219,220,
221,222,227,228,229,230,237,238,
239,240,247, 248,250,252,254,256B-22,28
Intercooler water spray motorA-44B-256B-7,9
Intercooler water spray relayC-222B-54,55,256B-23,29
Intercooler water spray switchD-34B-257B-31,33
JJ/C (1)C-05B-56,62,93,101,104,107,111,112,115,
116,118,122,124,125,127,128,131,
133,136,137,140,141,148,152,153,
156,158,164,170,172,175,181,185,
187,191,194,195,196,197,212,214,
220,222,228,230,238,240,257B-18,24
J/C (2)C-102B-57,63,87,92,104,105,107,111,113,
115,119,124,126,127,131,136,140,
143,154,158,163,169,170,175,181,
187,188,191,192,202,204,210,218,
219,226,236,237,246,248,252,256,
258B-20,26
J/C (3)C-08B-58,64,95,104,105,107,108,112,113,
116,117,119,123,124,125,126,127,
128,129,131,133,136,137,140,141,
149,153,159,164,165,171,172,173,
175,180,181,185,187,188,189,191,
193,194,195,202,210,214,218,222,
226,227,230,236,240,246,247,253,
255,257,258B-18,24
J/C (4)C-26B-59,65,92,100,105,113,119,137,157,
158,170,188,194,197,201,204,205,
209,213,219,221,227,232,237,242,
247,250,252,254,258B-19,25
J/C (5)
157,187,194,197,198,214,230,248,
256B-19
J/C (5)
173,189,205,227,247,254B-25
J/C (6)C-108B-61,67,82,83,86,88,90,92,94,96,98,
100,102,149,153,176,182,198,204,
205,206,212,215,219,223,228,231,
237,241,252,253,254,255B-20,26
Page 374 of 1449

INDEX - In order of parts nameC-18
Wiring diagram
page Circuit diagram page Connector
No. Parts name
KKey reminder switchC-202B-253,255B-22,28
LLicence plate lamp (LH)F-13B-110,114B-38,39
Licence plate lamp (RH)F-12B-110,114B-38,39
Luggage compartment lampF-04B-119,123B-38,39
NNo connectionA-08XB-73B-6,8
No connectionA-34-B-9
No connectionB-07XB-73B-10,14
No connectionB-08XB-73B-10,14
No connectionB-10XB-73B-10,14
No connectionC-220B-54,55B-23,29
No connectionB-06XB-73B-10,14
No connectionC-225B-54,55,78B-23,29
No connection
OOil pressure switchB-20B-157B-11,15
Outside/Inside air selection damper
control motor and potentiometerC-10B-175,181B-18,24
Oxygen sensorB-34B-88,96B-11,15
Oxygen sensor (Rear)D-22B-88,96B-31,33
PParking brake switchD-23B-157,201,209,213,221,232,242B-31,33
Power steering oil pressure switchA-48B-90,98B-7,9
Power window main switchE-07B-162,163,168,169B-34,36
Power window motor (Front:LH)E-05B-162,165B-34,36
Power window motor (Front:RH)E-20B-159,168B-35,37
Power window motor (Rear:LH)E-10B-161,167B-34,36
Power window motor (Rear:RH)E-25B-160,166B-35,37
Power window relayC-224B-54,55,158,159,165B-23,29
Power window sub switch (Passenger’s
side)E-19B-159,165B-35,37
Power window sub switch (Rear:LH)E-11B-161,167B-34,36
Power window sub switch (Rear:RH)E-24B-160,166B-35,37
Pressure sensor
Proportioning valve (for ACD control)F-27B-216,224,235,245B-38,39
Proportioning valve (for AYC control)F-28B-235,245B-38,39
Page 375 of 1449

INDEX - In order of parts nameC-19
Wiring diagram
page Circuit diagram page Connector
No. Parts name
PPurge control solenoid valveB-23B-91,99B-11,15
RRadiator fan relayA-09XB-73,102,176,182B-6,8
Rear combination lamp (LH)F-16B-110,114,126,134,138,143,144,145B-38,39
Rear combination lamp (RH)F-09B-111,115,129,134,138,142,144,145B-38,39
Rear fog lamp relayC-219B-54,55,126,129B-23,29
Rear room lampD-05B-118,122B-30,32
Remote controlled mirror (LH)E-02B-192,193B-34,36
Remote controlled mirror (RH)E-13B-192,193B-34,36
Remote controlled mirror switchC-138B-192,193B-21,27
ResistorB-138B-89,97B-13,17
ResistorC-16B-174,180B-18,24
Roof antennaC-141B-196B-21,27
Roof wiring harness (RH) and J/B
combinationC-218B-54,55,118,119,122,123B-23,29
Room lampD-03B-118,122B-30,32
SSeat belt pretensioner (LH)D-28B-249,251B-31,33
Seat belt pretensioner (RH)D-26B-249,251B-31,33
Secondary air control solenoid valveB-142B-91,99B-13,17
Side turn signal lamp (LH)A-02B-134,138B-6,8
Side turn signal lamp (RH)A-01B-135,139B-6,8
Spare connector (for front fog lamp
relay)A-04XB-73,258B-6,8
Spare connector (for front fog lamp
switch)C-101B-258B-20,26
Spare connector (for front fog lamp)A-31B-258B-7,9
Spare connector (for radio)C-104B-196,197B-20,26
Spare connector
Spare connector
Spare connector
Spare connector
SRS-ECUC-21B-248,249,250,251B-18,24
Page 376 of 1449

INDEX - In order of parts nameC-20
Wiring diagram
page Circuit diagram page Connector
No. Parts name
SSRS-ECUC-41B-249,251B-19,25
StarterB-18B-79B-11,15
StarterB-19B-79B-11,15
Steering wheel sensorC-230B-202,210,218,226,236,246B-23,29
Stop lamp switchC-103B-144,145,198,206,212,220,228,238B-20,26
TThrottle position sensorB-02B-89,97,215,223,231,241B-10,14
Trunk lid latch switchF-10B-119,123B-38,39
VVehicle speed sensorB-03B-92,100,150,154,197B-10,14
WWaste gate solenoid valveB-36B-91,99B-11,15
Wheel speed sensor (Front:LH)A-03B-203,211,217,225,233,243B-6,8
Wheel speed sensor (Front:RH)A-37B-203,211,217,225,233,243B-7,9
Wheel speed sensor (Rear:LH)
Wheel speed sensor (Rear:RH)
Windshield washer motorF-21B-186,190B-38,39
Windshield wiper motorB-01B-186,190B-10,14
Page 377 of 1449

ELECTRICAL
WIRING
CONTENTS
HOW TO READ THE WIRING DIAGRAMS A.................................
ELECTRICAL WIRING B.....................................................
INDEXC ....................................................................
Page 388 of 1449

GENERAL -How to Use Troubleshooting/Inspection Service Points00-10
HOW TO USE THE INSPECTION PROCEDURES
The causes of a high frequency of problems occurring in electronic circuitry are generally the connectors,
components, the ECU and the harnesses between connectors, in that order. These inspection procedures
follow this order, and they first try to discover a problem with a connector or a defective component.
DIndicator does not turn on or off even if control
mode switch is pressed.
DIndicator switch should not be illuminated is
illuminated.Probable cause
OK
OK
OK
Measure at switch connector A-44
DDisconnect the connector, and measure at the harness
side.
DVoltage between terminal 6 - earth and terminal 8 -
earth
OK:Approx. 5V
OK
NG
Check the following connector.A-44
Repair
OK
Check trouble symptom.
Replace the ECS-ECU.
In the above cases, the ECS switch circuit is defective or the indicator
circuit is defective.
CHECKING PROCEDURE 4
2. Indicates inspection carried out using the
MUT-II.
Indicates the operation and inspection proce-
dures.
Indicates the OK judgement conditions.
3. Detailed inspection procedures (methods)
such as component inspection and circuit
inspection are listed on a separate page, and
are given here for reference.
5. Inspect the contact condition at each connector terminal.
(Refer to Connector Inspection Service Points.)
The connector position can be located in the wiring diagram in the
electrical wiring manual by means of this symbol.
Caution
After carrying out connector inspection, always be sure to
reconnect the connector as it was before.
6. Confirm that there are trouble symptoms. If trouble symptoms have
disappeared, the connector may have been inserted incorrectly and the
trouble symptom may have disappeared during inspection.
If it seems that trouble symptoms still remain, proceed to the next page of
instructions.
7. If trouble symptoms still remain up to this stage, there is a possibility that there is an
open or short circuit in the harness between the connectors, so check the harness.
Alternatively, the cause may be a defective ECU, so try replacing the ECU and check
if the trouble symptom disappears.
NGECU switch component inspection (Refer to P.33-44.)
NG
1. Comments on the diagnosis code or trouble
symptom above.
MUT-IIData list
17 Control mode selection switch
OK:Voltage changes between approx. 0V→approx.
2.5V→approx. 5V when the switch is operated.
4. Indicates voltage and resistance to be measured at a particular
connector.
(Refer to Connector Measurement Service Points.)
The connector position can be located in the wiring diagram in the
electrical wiring manual by means of this symbol.
Indicates operation and inspection procedures, inspection terminals
and inspection conditions.
Indicates the OK judgement conditions.
HARNESS INSPECTION
Check for an open or short circuit in the harness between the terminals which were defective according
to the connector measurements. Carry out this inspection while referring to the electrical wiring manual.
Here, “Check harness between power supply and terminal xx” also includes checking for blown fuses.
For inspection service points when there is a blown fuse, refer to “Inspection Service Points for a Blown
Fuse.”
MEASURES TO TAKE AFTER REPLACING THE ECU
If the trouble symptoms have not disappeared even after replacing the ECU, repeat the inspection procedure
from the beginning.
Page 391 of 1449

GENERAL -How to Use Troubleshooting/Inspection Service Points00-13
INSPECTION SERVICE POINTS FOR A BLOWN
FUSE
Remove the blown fuse and measure the resistance between
the load side of the blown fuse and the earth. Set the switches
of all circuits which are connected to this fuse to a condition
of continuity. If the resistance is almost 0Ωat this time,
there is a short somewhere between these switches and the
load. If the resistance is not 0Ω, there is no short at the
present time, but a momentary short has probably caused
the fuse to blow.
The main causes of a short circuit are the following.
DHarness being clamped by the vehicle body
DDamage to the outer casing of the harness due to wear
or heat
DWater getting into the connector or circuitry
DHuman error (mistakenly shorting a circuit, etc.)
POINTS TO NOTE FOR INTERMITTENT
MALFUNCTIONS
Intermittent malfunctions often occur under certain conditions,
and if these conditions can be ascertained, determining the
cause becomes simple. In order to ascertain the conditions
under which an intermittent malfunction occurs, first ask the
customer for details about the driving conditions, weather
conditions, frequency of occurrence and trouble symptoms,
and then try to recreate the trouble symptoms. Next, ascertain
whether the reason why the trouble symptom occurred under
these conditions is due to vibration, temperature or some
other factor. If vibration is thought to be the cause, carry
out the following checks with the connectors and components
to confirm whether the trouble symptom occurs.
The objects to be checked are connectors and components
which are indicated by inspection procedures or given as
probable causes (which generates diagnosis codes or trouble
symptoms.)
DGently shake the connector up, down and to the left and
right.
DGently shake the wiring harness up, down and to the
left and right. Check the branch point of wiring harness
connector closely.
DGently rock each sensor and relay, etc. by hand.
DGently shake the wiring harness at suspensions and other
moving parts.
NOTE
If determining the cause is difficult, the flight recorder function
of the MUT-IIcan also be used.
Fuse
Battery
Load
switch
Load
Short circuit
occurrence
section
Page 400 of 1449

GENERAL -Supplemental Restraint System (SRS)00-22
SRS SERVICE PRECAUTIONS
1. In order to avoid injury to yourself or others
from accidental deployment of the air bag and
accidental operation of the seat belt with
pre-tensioner during servicing, read and
carefully follow all the precautions and
procedures described in this manual.
2. Do not use any electrical test equipment on
or near SRS components, except those
specified on P.52B-6.
3. Never Attempt to Repair the Following
Components:
DSRS air bag control unit (SRS-ECU)
DClock spring
DDriver’s and front passenger’s air bag
modules
DSeat belt with pre-tensionerNOTE
If any of these components are diagnosed as
faulty, they should only be replaced, in
accordance with the INDIVIDUAL COM-
PONENTS SERVICE procedures in this
manual. (Refer to P.52B-49.)
4. After disconnecting the negative (–) battery cable,
wait 60 seconds at least before any service and
insulate the disconnected cable with tape. The SRS
retain enough voltage to deploy the air bags for a
short time even after the disconnection of the battery.
So, serious injury may result by accidental air bag
deployment if a work is done on the SRS just after
the disconnection of the battery.
5. Do not attempt to repair the wiring harness connectors
of the SRS. If the connector(s) are diagnosed as defective,
replace the wiring harness(es). If the harness(es) are
diagnosed as faulty, replace or repair the wiring
harness(es) according to the table that follows.
Insulating tape
Battery
SRS-ECU connector
Page 401 of 1449

GENERAL -Supplemental Restraint System (SRS)00-23
SRS-ECU
Terminal No.Destination of harnessCorrective action
7Instrument panel wiring harness→EarthRepair or replace each wiring
harness
8Instrument panel wiring harness→Combination meter
(SRS warning lamp)
harness
9, 10Instrument panel wiring harness→Front passenger’s air bag
module
11 , 1 2Instrument panel wiring harness→Clock spring→Driver’s air bag
module)Repair or replace the dash wiring
harness. Replace clock spring.
13Instrument panel wiring harness→Junction block (fuse No.3)Repair or replace each wiring
harness
16Instrument panel wiring harness→Junction block (fuse No.2)
harness.
20Instrument panel wiring harness→Diagnosis connector
29, 30Floor wiring harnessàDriver’s seat belt pre-tensioner
27, 28Floor wiring harnessàFront passenger’s seat belt pre-tensioner
6. Inspection of the SRS-ECU harness connector should be carried out by the following procedure.
Insert the special tool (probe, MB991222, in the harness set) into the connector from harness side
(rear side), and connect the tester to this probe. If any tool than specified is used, damage to the
harness and other components will result. Furthermore, measurement should not be carried out by
touching the probe directly against the terminals from the front of the connector. The terminals are
plated to increase their conductivity, so that if they are touched directly by the probe, the plating
may break, which will cause drops in reliability.
MB991222 SRS-ECU harness connector
SRS-ECU harness connector (rear view)
7. SRS components and seat belt with pre-tensioner should not be subjected to hart, so remove the
SRS-ECU, driver’s and front passenger’s air bag modules, clock spring, and seat belt with pre-tensioner
before drying or baking the vehicle after painting.
DSRS - ECU, air bag module, clock spring : 93Æ
or more
DSeat belt with pre-tensioner : 90Æ
or more
8. Whenever you finish servicing the SRS, check warning lamp operation to make sure that the system
functions properly. (Refer to P.52B-6.)
9. Make certain that the ignition switch is LOCK (OFF) position when the MUT-IIis connected or
disconnected.
10. If you have any questions about the SRS, please contact your local distributor.
NOTE
SERIOUS INJURY CAN RESULT FROM UNINTENDED AIR BAG DEPLOYMENT, SO USE ONLY
THE PROCEDURES AND EQUIPMENT SPECIFIED IN THIS MANUAL.
Page 423 of 1449

ENGINE -Camshaft and Camshaft Oil Seal11A-17
2
3 45
67 8
9
1012
11
11±1 N·m
8.8±1.0 N·m3.5±0.5 N·m
5.0±1.0 N·m
13
3.0±0.5 N·m
1
11±1 N·m
Removal steps
1. Accelerator cable connection
2. Center cover
DIgnition coil
(Refer to Group 16 - Ignition System.)
3. Crank angle sensor connector
4. Oxygen sensor connector
5. Control wiring harness connection6. Camshaft position sensor connector
7. Breather hose
8. PCV hose
"KA9. Rocker cover
"JA10. Camshaft end seal
11. Spark plug hole gasket
"IA12. Rocker cover gasket
AA""HA13. Radiator upper hose connection