belt MITSUBISHI MONTERO 1987 1.G User Guide
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1987, Model line: MONTERO, Model: MITSUBISHI MONTERO 1987 1.GPages: 284, PDF Size: 14.74 MB
Page 99 of 284
CHARGING SYSTEM - Service Adjustment Procedures 8-79
Result
(1) The ammeter reading must be higher than the limit value. If it
is lower but the alternator output wire is normal, remove the
alternator from the vehicle and check it.
Limit value : 31 A min.
Caution
1. The nominal output current value is shown on the
nameplate affixed to the alternator body.
2. The output current value changes with the electrical
load and the temperature of the alternator itself.
Therefore, the nominal output current may not be ob-
tained if the vehicle electrical load at the time of test is
small. In such a case, keep the headlights on to cause
discharge of the battery or use lights of another vehi-
cle as a load to increase the electrical load. The nom-
inal output current may not be obtained if the temper-
ature of the alternator itself or abmient temperature is
too high. In such a case, reduce the temperature be-
fore testing again.
(2) Upon completion of the output current test, lower the engine
speed to the idle speed and turn off the ignition switch.
(3) Disconnect the battery ground cable.
(4) Remove the test ammeter and voltmeter and the engine ta-
chometer.
(5) connect the alternator output wire to the alternator “B” ter-
minal.
(6) Connect the battery ground cable.
REGULATED VOLTAGE TEST
The purpose of this test is to check that the electronic voltage
regulator controls the voltage correctly.
Preparation
(1) Prior to the test, check the following items and correct if nec-
essary.
(a) Check the battery installed on the vehicle to see that it is
fully charged. For battery checking method, see “BAT-
TERY”.
(b) Check the alternator drive belt tension. For belt tension
check, see “GROUP 7 COOLING - Service Adjustment
Procedures”.
(2) Turn the ignition switch to “OFF”.
(3) Disconnect the battery ground cable.
(4) Connect a digital voltmeter between the “S” terminal of the
alternator and ground. Connect the (+) lead of the voltmeter to
the “S” terminal of the alternator, inserting from the wire side
of the 2-way connector and connect the (-1 lead to sound
ground or battery (-) terminal.
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Page 103 of 284
CHARGING SYSWVI - Alternator 8-83
ALTERNATOR
REMOVAL AND INSTALLATION (Vehicles without Air Conditioner) NOEEJAE
0 Adjustment of the Drive Belt Ten-
slon (Refer to GROUP 7 COOLING-
Service Adjustment Procedures)
Removal steps
1. Connection of alternator
connector
I)+ 2. Alternator
3. Shim
4.
Support bolt
5.
Brace
9-11 ft.lbs. 9
4
3
NOTE
(I) Reverse the removal procedures to reinstall.
(2) l * : Refer to “Service Points of installation”. 16W1565
SERVICE POINTS OF INSTALLATION
2. INSTALLATION OF ALTERNATOR
(1) Position the alternator and insert the support bolt. (Do not
attach the nut.)
(2) Push the alternator forward and determine how many
spacers [thickness: 0.198 mm (.0078 in.)] should be
inserted between the front leg of the alternator and the
front case (space A in the illustration). (There should be
enough spacers so that they do not fall out when you let
go of them.)
(3) Insert the spacers (space A in the illustration), attach the
nut, and complete the installation.
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Page 104 of 284
8-84 CHARGING SYSTEM - Alternator
REMOVAL AND INSTALLATION (Vehicles with Air Conditioner)
30-35 Nm
20-22 Nm
14-16 ft.lbs. D Draining of Refrigerant (Refer to
CONDITIONING - Service Adjust-
1 ‘ost-installation Operation
1 Charging of Refrigerant (Refer to
GROUP 24 HEATERS AND AIR
CONDITIONING - Service Adjust-
ment Procedures)
D Adjustment of Drive Belt Tension
(Refer to GROUP 7 COOLING and
GROUP 24 HEATERS AND AIR
CONDITIONING ~ Service Adjust-
ment Procedures)
:emoval steps
1. Connection of high pressure hose
2. Connection of low pressure hose
3. Connection of compressor connector
4. Compressor
5. Connection of alternator connector
~~ 6. Alternator
OTE
) Reverse the removal procedures to reinstall.
I) e+ : Refer to “Service Points of installation” 16W1566
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Page 143 of 284
METERS AND GAUGES-Specifications
METERS AND GAUGES
8-123
SPECIFICATIONS
GENERAL SPECIFICATIONS
METERS AND GAUGES NOEHB-
Items
Speedometer
Type
Tachometer
Type
Detection source
Fuel gauge
Type
Fuel gauge unit
Type
Water temperature gauge
Type
Water temperature gauge unit
Type
Oil pressure gauge
Type
Oil pressure gauge unit
Type
Inclinometer
Type
Damping system
Voltage meter
Type Specifications
Electromagnetic type
Pulse type
Ignition coil
Bimetal type (constant-voltage relay incorporated for 7V)
Variable resistance type
Bimetal type (7V operation)
Thermistor type
Bimetal type
Bimetal type
Gravity type
Oil-filled system
Bimetal type
INDICATOR AND WARNING LIGHTS
NOEHC-B
Items Specifications
Turn signal indicator lights
W 1.4 (74)
High beam indicator light W 1.4 (74)
Door-ajar warning light W 1.4 (74)
Fasten seat belt indicator light W 1.4 (74)
Brake warning light W 1.4 (74)
Charging warning light W 1.4 (74)
4WD indicator light W 1.4 (74)
EGR warning light W 1.4 (74)
Oil pressure warning light W 1.4 (74)
A/T oil temperature warning light
W 1.4 (74)
Overdrive indicator light
W 1.4 (74)
Free-wheeling hub indicator light W 1.4 (74)
NOTE
The values in parentheses denote SAE grade numbers.
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Page 148 of 284
8-128 METERS AND GAUGES - Circuit Diagram
CIRCUIT DIAGRAM
METER CIRCUIT
Ignition switch
q [Refer to
To turn-signal switch
[Refer to P.8-491
I
To seat belt timer
[Refer to P.8-661 P.8-511 -
To seat belt warning
buzzer [Refer to P.8-661
1.25-GBA
, ^.
To alternator 48,5!W III -1 / 1 , 1 '----f--d+ii$$j IRefer to P.8.371 D I
.I_ -0 dimmkr, passinq
‘I+,:’ ! I I I II -I
I r I I I II YI
;witch and light control y K
clay [Refer to P.8-461
To dome liaht 5--hIIII I
----m-w-
[Refer to P&47] -w
Combination meter
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Page 161 of 284
METERS AND GAUGES - Indicators and Warning Lights 8-141
INDICATORS AND WARNING
LIGHTS
Symbol
Operation
Turn signal indicator
+e3 This indicator flashes, as do the same side of turn-signal light
flashes. If the turn-signal light is burnt out, the blinking of
indicator slows down.
This indicator is common with hazard light.
0
High beam indicator
- This indicator illuminates when the headlights are on high
= beam.
=
* Door-ajar warning light
This warning light comes on when the door is either open or
not completely closed.
4 Fasten seat belt indicator
This indicator goes on for four to eight seconds when the
ignition key is in “ON” position, even if the driver has fastened
his seat belt.
BRAKE
Brake warning light
This warning light comes on when the ignition key is in “ON”
position, and goes off after the engine has started. This
warning light comes on when the parking brake is applied
or brake fluid level falls less than the specific level.
III Charging warning light This warning light comes on when the ignition key is in
- + “ON” position, and goes off after the engine has started.
This warning light comes on when the drive belt breaks
or the trouble occurs in the charging system.
Oil pressure warning light This warning light comes on when the ignition key is in “ON”
P position, and goes off after the engine has started. This
warning light comes on when the oil fails or the trouble
occurs in the oil circulating system.
00
Overdrive indicator
This indicator will illuminates when the overdrive control
OFF
switch is switched to the “OFF” position.
68R0133
A/T
A/T oil temperature warning light This A/T oil temperature warning light comes on when
TEMP automatic transmission fluid temperature becomes abnor-
mally high.
68WO68
Free-wheeling hub indicator
YEL This indicator comes on when the automatic free-wheeling
hubs are locked.
68WO80
z4 4WD indicator This indicator will light up when the transfer case shift lever is
shifted to the four wheel driving position (either the “4H” or the
“4L” position) and the ignition key is in the “ON” position.
CHECK
EGR
EGR warning light The EGR warning light will illuminate every 50,000 miles of
driving. When this occurs, bring the vehicle to an authorized
dealter to have the EGR system checked.
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Page 213 of 284
AUDIO SYSTEM - Specifications 8-193
NOISE SOURCES
Source of Electrical System Noise
Ignition system
(1) Spark plug
(2) High tension cable
(3) Distributor Power generation system
(1) Ripple at contact between alternator
armature and carbon brush
(2) Spark from voltage regulator contact
!
Other electrical device
(1) Armature of wiper, blower and other
motors.
(2) Starter and switch when starting engine
(3) Spark from changeover switch
(4) Horn
(5) Contact of turn signal
(6) Loose contact of wiring harness
(7) Static electricity generated by tire or
generator drive-belt
(8) Voltage stability unit for instrument
Noise Sourse of Vehicle Equipment
Kind of noise
Whistling sound Equipment
Alternator Symptom of noise generation
Noise increases when accelerator pedal is
depressed and it subsides soon after engine
is stopped.
Scratching sound
Water temperature gauge unit Noise is produced while engine is running
and it persists for a while after engine
shutdown.
Fuel gauge unit Noise is produced at sudden acceleration,
driving on rough road or when ignition key is
placed to ON.
Jarring
Wish-wash,
wish-wash
Buzz, click Oil pressure switch
Flasher relay
Horn
Wiper motor
Washer motor Noise is produced with engine operation
and no noise is made when engine is idling.
Noise is produced with operation of turn
signal light
Noise is made when horn button is pressed
or released.
Whinning Noise is generated with the wiper speed.
Noise is made when washer is operated.
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Page 237 of 284
24-1
AIR-CO IONING
CONTENTS
AIR-CONDITIONING
AIR CONDITIONER SWITCH ......................... 42
CIRCUIT DIAGRAM ...................................... . . 26
COMPRESSOR ............................................... 46
EVAPORATOR ............................................ . ... 43
GENERAL INFORMATION .............. . ....... . . . .... 19
RECEIVER DRIER, CONDENSER,
COMPRESSOR CLUTCH ASSEMBLY .......... 45
SAFETY PRECAUTIONS ................................ 28
SERVICE ADJUSTMENT PROCEDURES ...... 29
Compressor Drive Belt Adjustment ...........
40
Compressor Noise ..................................... 41
Handling Tubing and Fittings ..................... 39
Manifold Gauge Set Installation ................ 29
Performance Test ...................................... 34
Refrigerant Leak Repair Procedure ........... 34
Test Procedures ......................................... 29
Testing System for Leaks .......................... 33
SPECIAL TOOLS ............................................ 22
SPECIFICATIONS ...... . .
.. . ................................ 21
General Specifications ...............................
21
Service Specifications ................................
21
Torque Specifications ................................
21
TROUBLESHOOTING .................................... 22 Air is Emitted but Is Not Cool
Cool Air Flow Is Intermittent
Insufficient Air Flow
Insufficient Cooling
HEATERS
BLOWER ASSEMBLY . . . . . . . . . . . . . . . . . . ..a............... 14
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
HEATER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HEATER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SERVICE ADJUSTMENT PROCEDURES . . . . . . 5
Temperature Control System
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Water Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . 8
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blower Motor Inoperative
Blower Motor Operates on High
Speed Only
Improper Heat
No Ventilation Even When Mode
Selection Lever Is Operated
VENTILATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . ..a..... . . . . . . . . . . . .
16
Page 257 of 284
AIR-CONDITIONING -Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
24-2 1
N24CA-
Items Specifications
Compressor
Model
6P148lnclined-plate type
No. of cylinders and displacement
6 cylinders 6,148 (208,216)
cc. (U.S.fl. oz., Imp.fl.02.)
Refrigeration unit lubricant
cc. (U.S.fl. oz., Imp.fl.oz.) DENS0 oil 6 110 (3.7,3.9)
Protective equipment
OFF: 1 .O (22) ON:4.5 (39)
Cycling clutch switch
“C(“F)
OFF:210 (30) ON:230 (33)
Low pressure switch
kPa (psi)
OFF: 113 (235) ON:106(222)
Water temperature switch
“C (“F)
Air temperature thermostat
Freezor prevention
“C (“F) OFF:3 (37.4) ON:5 (41)
Burn out temperature 106 (222)
Fusible plug “C (“F)
R-l 2 600-900 (1.3-2.0)
Refrigerant and quantity
g (Ibs.1
SERVICE SPECIFICATIONS N24CE-
Items Specifications
Standard value
Drive belt deflection mm (in.) 17.20 (.7-.8)
Pressure plate to rotor clearance mm (in.)
0.4-0.7 (.02-.03)
TORQUE SPECIFICATIONS N24CG Items Nm ftlbs.
Suction hose to cooling unit 30-35 22-25
Liquid pipe to cooling unit 12-15 9-l 1
Liquid pipe to receiver drier 12-15 9-l 1
Suction hose to suction hose 30-35 22-25
Liquid pipe to liquid pipe 12-15 9-l 1
Liquid pipe to condenser 20-25 15-18
Suction hose to compressor 30-35 22-25
Discharge hose to compressor 20-25 15-18
Discharge hose to liquid pipe 20-25 15-18
Compressor shaft nut 15-17 11-13
Through bolt 25-26 18-20
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Page 259 of 284
![MITSUBISHI MONTERO 1987 1.G User Guide AIR-CONDITIONING-Troubleshooting 24-23
1 CONTINUED FROM PREVIOUS PAGE] i
--) 2lnsufficient refrigerant
?
--) 3.Receiver drier clogged o Check the refrigerant amount _1 Supply
(P.24-29) refrigeran](/img/19/7559/w960_7559-258.png "MITSUBISHI MONTERO 1987 1.G User Guide AIR-CONDITIONING-Troubleshooting 24-23
1 CONTINUED FROM PREVIOUS PAGE] i
--) 2lnsufficient refrigerant
?
--) 3.Receiver drier clogged o Check the refrigerant amount _1 Supply
(P.24-29) refrigeran")
AIR-CONDITIONING-Troubleshooting 24-23
1 CONTINUED FROM PREVIOUS PAGE] i
--) 2lnsufficient refrigerant
?
--) 3.Receiver drier clogged o Check the refrigerant amount _1 Supply
(P.24-29) refrigerant
. Check the receiver drier
.--+ Replace
(P.24-29)
--. 4.Abnormal rotation of Drive belt loose
compresspor
* (P.24-40) __) Adjust the
belt
1
- 5.Expansion valve clogged ) Check the expansion valve - Replace
(P.24-44) t
- 6.Poor compression of
compressor c Check the compressor
(P.24-32)) - Replace
1 STB Revision