MITSUBISHI MONTERO 2000 Service Repair Manual

I
N JE C TIO N NO ZZLE
R EM OVA L AND IN STA LLA TIO N 3
1
±1
N
×m
1
4 1
3
±2
N
×m
2 1
±2
N
×m
(E ngin e oil)
(
E ngin e oil)
7 1
1 2
2
±4
N
×m 4
4
±8
N
×m
R em oval ste p s
1 . E ngin e oil le ve l gauge and guid e
2 . A /T oil le ve l gauge and guid e
3 . C la m p
4 . In je ctio n pip e sta y
A A"
"
CA
5. In je ctio n pip e
" CA
6. In je ctio n pip e se al
" BA
7. Fuel re tu rn hose
8 . Fuel re tu rn pip e 9
. Fuel re tu rn pip e gaske t
D Rocke r co ve r
( R efe r to GRO UP 11 C -Cam sh aft.)
1 0. Fuel le ak off pip e
1 1 . Fuel le ak off pip e gaske t
A B"
12. In je ctio n nozzle asse m bly
" AA
13. N ozzle gaske t
" AA
14. In je ctio n nozzle
w
ww.W ork sh opM an uals .c o .u k
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D
eliv e ry hold er O
-rin g
N ozzle gaske t 1
5 mm

I
n je ctio n pip e
Nut
w
ww.W ork sh opM an uals .c o .u k
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N
eedle va lv e A
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

N
eedle va lv e A

N
ozzle
w
ww.W ork sh opM an uals .c o .u k
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I
N JE C TIO N PU M P
R EM OVA L AND IN STA LLA TIO N 5
.0
±1
.0 N
×m 5
.0
±1
.0 N
×m (
E ngin e oil) 1
2
5 8
1 3
3
6 14
1
5
R em oval ste p s
1 . In je ctio n pum p co nnecto r
2 . E ngin e sp eed se nso r co nnecto r
3 . E ngin e sp eed se nso r 1 co nnecto r
4 . E ngin e sp eed se nso r 1
5 . E ngin e sp eed se nso r 2 co nnecto r
6 . E ngin e sp eed se nso r 2
" CA
7. Fuel re tu rn hose
" BA
8. Fuel re tu rn hose "
BA
9. Fuel m ain hose
1 0. In je ctio n pum p sta y
1 1 . In je ctio n pum p co ve r asse m bly
1 2. In su la to r co lla r
1 3. In su la to r
1 4. In je ctio n pum p co ve r
A A"
"
AA
15. In je ctio n pum p asse m bly
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

I
n je ctio n pum p
s u b gear I
n je ctio n pum p
g ear I
n je ctio n
p um pgear F
la nge
p la te N
otc h 2
5 -32 mm
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

(
E ngin e oil) 1
80
±1
0 N
×m
Dis assem bly ste p s
A A"
1. In je ctio n pum p gear asse m bly
2 . S enso r pla te
3 . Fla nge pla te 4
. K ey
5 . In je ctio n pum p
D IS A SSEM BLY SER VIC E PO IN T
A A"
IN JE C TIO N PU M P GEA R ASSEM BLY REM OVA L
R em ove th e in je ctio n pum p gear acco rd in g to th e fo llo w in g
p ro ce dure .
1 . Rem ove th e sn ap rin g.
2 . Rem ove th e in je ctio n pum p su b gear.
3 . Rem ove th e sp rin g. S
nap rin g S
prin g I
n je ctio n pum p
s u b gear w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

5
.0
±1
.0 N
×m 5
.0
±1
.0 N
×m
6
9 1
0 5
R em oval ste p s
1 . C ow lsid e tr im (L H )
2 . Jo in t of th e in str u m ent panelh arn ess
a nd fr o nt door harn ess (L H )
3 . Jo in t of th e in str u m ent panelh arn ess
a nd flo or harn ess (L H )
4 . A /T co ntr o l re la y co nnecto r
5 . A /T co ntr o l re la y 6
. A /T -E C U co nnecto r
7 . A /T -E C U
8 . E ngin e-E C U co nnecto r
9 . E ngin e-E C U
D In str u m ent panel
( R efe r to GRO UP 52A .)
1 0. E C U bra cke t M
H062567 w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k