wheel MITSUBISHI MONTERO 2000 Service Manual Online

O
N-V EH IC LE SER VIC E
W HEEL SPEED SEN SO R OUTP U T VO LTA G E
M EA SU REM EN T
N O TE
T here are tw o EC Us wit h th e sa m e sh ape in sid e th e
f lo or co nso le , one above th e oth er. The upper EC U is
t h e ABS-E C U and has a blu e co nnecto r. The lo w er EC U
i s th e tr a nsfe r-E C U and has a gre en co nnecto r.
( 1 ) Lif t up th e ve hic le and re le ase th e park in g bra ke .
( 2 ) Dis co nnect th e ABS-E C U co nnecto r and measu re at th e
h arn ess-s id e co nnecto r.
( 3 ) Rota te th e wheel to be measu re d by 1/2 to 1tu rn ,and
u se amult im ete r (A C mV ra nge) or an oscillo sco pe to
c h eck th e outp ut vo lt a ge at th is tim e.
T e rm in al No.
F ro nt- le ft F
ro nt- rig ht R
ear- le ft R
ear- rig ht 7 1
0 9 8
2
0 2
3 2
2 2
1 W
hen en gin e is id lin g (5 -6
k m /h )
D ra n ge (A /T ) or 1st gear (M /T )

M
UT-II J
u dgm ent C
ause R
em edy d
is p la y N
orm al P
ro ble m 0
1 F
R va lv e (
1 ) Depre ss th e bra ke
p edal to lo ck th e
w heels .
( 2 ) Use th e MUT-II to B
ra ke
f o rc e
l e ss-
e ns fo r W
heeld oes
n ot lo ck
w hen bra ke
p edalis de- B
lo cke d bra ke lin e oth -
e r th an HBB lin e C
heck and
c le an th e
b ra ke lin e. 0
2 F
L va lv e (
2 ) Use th e MUT-II to
s e le ct th e wheel to
b e ch ecke d, and
t h en fo rc e -d riv e th e e
ns fo r
3 se c-
o nds
a fte r p
edalis de-
p re sse d. B
lo cke d hyd ra ulic cir -
c u it in sid e HBB R
epla ce th e
H BB. 0
3 R
R va lv e t
h en fo rc e -d riv e th e
a ctu ato r.
( 3 ) Check th e bra ke
f o rc e fo rth e se le cte d
w heel usin g abra ke a
fte r
l o ck-
i n g. B
ra ke fo rc e
d oes not
l e sse n. H
BB bra ke tu bes co n-
n ecte d in co rre ctly C
onnect th e
t u bes co rre ct-
l y . 0
4 R
L va lv e f
o rc e te ste r or by
r o ta tin g th e wheelb y
h and. M
alf u nctio n of HBB
s o le noid va lv e R
epla ce th e
H BB.

W
HEEL SPEED SEN SO R
R EM OVA L AND IN STA LLA TIO N R
ear
1 2
3 4
5
6
F ro nt w heel sp eed sen so r re m oval
s te p s
A A
"
1. Fro nt wheel sp eed se nso rs
2 . Fro nt ABS ro to r pro te cto r
3 . Fro nt ABS ro to r
( R efe r to GRO UP 26 -Driv e Shaft.) R
ear w heel sp eed sen so r re m oval
s te p s
A B
"
4. R ear wheel sp eed se nso r
5 . R ear ABS ro to r pro te cto r
6 . R ear ABS ro to r
( R efe r to GRO UP 27 -Driv e Shaft.)
N O TE
T he fr o nt and re ar ABS ro to rs are in te gra te d wit h
t h e driv e sh aft and ca nnot be dis a sse m ble d.
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

P
A RKIN G BRAKE DRUM
R EM OVA L AND IN STA LLA TIO N 1
4
9 1
1 3
1 1
1 1
5
8
1
1 8
8
±0
N
×m
1
42
±1
4 N
×m B
ra ke gre ase: M ult ip urp ose gre ase
R em oval ste p s
A A"
1. R ear bra ke ca lip er asse m bly
2 . R ear bra ke dis c
" BA
3. S hoe-to -a nch or sp rin g
4 . A dju stin g wheel sp rin g
" AA
5. A dju ste r asse m bly
6 . S tr u t
7 . S tr u t- to -s h oe sp rin g
8 . S hoe hold -d ow n cu p 9
. S hoe hold -d ow n sp rin g
1 0. C lip
1 1 . S hoe and lin in g asse m bly
1 2. R ear hub asse m bly
( R efe r to GRO UP 27.)
1 3. B ackin g pla te
1 4. S hoe hold -d ow n pin
R EM OVA L SER VIC E PO IN T
A A"
REA R BRAKE CALIP ER ASSEM BLY REM OVA L
R em ove th e re ar bra ke ca lip er asse m bly and su pport it w it h
w ir e or sim ila r.

37A-1
STEERING
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 5..............................
SEALANT AND ADHESIVE 5.................
SPECIAL TOOLS 6..........................
ON-VEHICLE SERVICE 8.....................
Steering Wheel Free Play Check 8..............
Steering Angle Check 8........................
Tie Rod End Ball Joint Starting Torque Check 8..
Stationary Steering Effort Check 9...............
Steering Wheel Returnability Check 9............
Oil Pump Belt Tension Check <6G7,4D5> 9......Power Steering Fluid Level Check 10............
Power Steering Fluid Replacement 10...........
Power Steering System Bleeding 10.............
Oil Pump Pressure Test 11.....................
Power Steering Oil Pressure Switch Check
<6G7,4M4> 12.................................
Ball Joint Dust Cover Check 12.................
STEERING WHEEL AND SHAFT* 13.........
POWER STEERING GEAR BOX AND
LINKAGE 16................................
POWER STEERING OIL PUMP 30...........
POWER STEERING OIL HOSES 35..........
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from rendering
the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-related
component.
NOTE
The SRS includes the following components: SRS-ECU, SRS warning lamp, air bag module, clock spring and interconnecting
wiring. Other SRS-related components (that mayhave to be removed/installed in connectionwith SRS service or maintenance) are
indicated in the table of contents by an asterisk(*).


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G
EN ER AL IN FO RM ATIO N
A 4-s p oke ty p e ste erin g wheelh as been mounte d.
A ll m odels have been equip ped wit h th e SR S as
s ta ndard .
T he pow er ste erin g is an in te gra l ra ck and pin io n
t y p e th at co m bin es th e ste erin g gear and lin ka ge i
n to one lig ht- w eig ht and co m pact asse m bly .
T he ste erin g syste m use s a va ne oil pum p wit h
a flu id flo w co ntr o l syste m ,so th at ste erin g eff o rt
v a rie s wit h engin e sp eed.
I te m S
pecif ic a tio ns S
te erin g gear and lin ka ge T
yp e I
n te gra lty p e G
ear ty p e R
ack and pin io n O
il p um p T
yp e V
ane ty p e D
is p la ce m ent m l/ r e v. 1
0.0 R
elie f se t pre ssu re MPa 8
.8

STEERING -Service Specifications/Lubricants/Sealant and Adhesive37A-5
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Steering wheel free play mmwith engine running-30 or less
with engine stopped0–10-
Steering angleInner wheel36_30’±1_30’-
Outer wheel31_40’-Outer wheel
31_40’-
Ball joint turning torque N×m0.49 - 2.45-
Stationary steering effort NSteering effort39.2 or less-
Fluctuation allowance5.9 or less-
Oil pump relief pressure MPa8.3 - 9.0-
Pressure under no-load condition MPa<6G7, 4D5>0.34-
<4M4>0.29-
Steering gear retention hydraulic pressure MPa8.3 - 9.0-
Oil pressure switch operating pressureOFF®ON1.5 - 2.0-
MPa <6G7, 4M4>ON®OFF1.5 - 2.0-
Pinion total rotation torque N×mTotal rotation torque0.6 - 1.7-
Torque variation0.4 or less-
Tie rod joint swing resistance N (Tie rod joint swing torque N×m)11 - 35 (1.4 - 4.9)-
Special tool aperture dimension (MB991561) mm2.9-
Band crimped width mm2.4 - 2.8-
LUBRICANTS
ItemSpecified lubricantQuantity
Power steeringAutomatic transmission fluid DEXRONIIAbout 0.6 l
Tie rod bellowsSilicone greaseAs required
Pinion and valve assemblyRepair kit greaseAs required
Rack assemblyRepair kit greaseAs required
SEALANT AND ADHESIVE
ItemSpecified sealantRemarks
Rack support cover end plug3M ATD Part No. 8663 or equivalentSemi-drying sealant


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S
PEC IA L TO OLS
T o ol N
um ber N
am e U
se M
B990635,
M B99111 3 or
M B991406 S
te erin g lin ka ge
p ulle r T
ie ro d end dis co nnectio n M
B990326 P
re lo ad so cke t B
all jo in t tu rn in g to rq ue measu re m ent M
B991548 P
ow er ste erin g
o il p re ssu re gauge
a dapte r
( p um p sid e) O
il p re ssu re measu re m ent M
B991549 P
ow er ste erin g
o il p re ssu re
g auge adapte r
( h ose sid e) M
B990662 O
il p re ssu re gauge
a sse m bly M
B990784 O
rn am entre m ove r S
te erin g wheelco ve r re m ova l M
B991006 P
re lo ad so cke t T
o ta lp in io n to rq ue measu re m ent M
B991204 T
o rq ue wre nch
s o cke t M
B990925 B
earin g and oil
s e alin sta lle r se t O
il se ala nd bearin g pre ss fit tin g
( R efe r to GRO UP 26 -Specia lTo ols .)

O
N-V EH IC LE SER VIC E
S TE ER IN G WHEEL FR EE PLA Y CHEC K
1 . Wit h th e engin e ru nnin g (h yd ra ulic pre ssu re opera tin g),
p ut th e fr o nt wheels in str a ig ht- a head posit io n.
2 . Lig htly tu rn th e ste erin g wheel le ft and rig ht to measu re
c ir c u m fe re ntia l pla y on th e ste erin g wheel befo re th e
w heels sta rt to move .
L im it : 30 mm or le ss
3 . When th e pla y exce eds th e lim it , ch eck ste erin g sh aft
c o nnectio ns and ste erin g lin ka ge fo r lo ose ness. R epair
o r re pla ce if nece ssa ry .
4 . If th e pla y still exce eds th e lim it , put th e ste erin g wheel
i n str a ig ht- a head posit io n wit h th e engin e sto pped.T hen,
l o ad 5 N in th e cir c u m fe re ntia l dir e ctio n on th e ste erin g
w heel and measu re cir c u m fe re ntia l pla y.
S ta n dard valu e: 0 –10 mm
5 . In ca se th e pla y exce eds th e sta ndard va lu e again ,re m ove
t h e ste erin g gear box and lin ka ge.T hen,c h eck and adju st
t o ta l pin io n to rq ue. (R efe r to P.3 7A -1 9.)
S TE ER IN G ANG LE CHEC K
1 . Put th e fr o nt wheels on atu rn in g ra diu s gauge and
m easu re ste erin g angle .
S ta n dard valu e:
I n ner w heels 3
6_3 0’± 1_3 0’ O
ute r w heels 3
1_4 0’ M
B990635,
M B9911 1 3 or
M B991406 w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

S
TE ER IN G WHEEL AND SH AFT
R EM OVA L AND IN STA LLA TIO N
C au tio n:
B efo re re m ovin g th e air bag module an d clo ck sp rin g, re fe r to GRO UP 52B –Serv ic e Pre cau tio ns
a n d Air Bag Module an d Clo ck Sprin g. B
A A
5 0 ±
5 N×
m C
C
12
3
4
6
5 7