NISSAN 300ZX 1984 Z31 Manual Transmission Owner's Guide

SERVICE DATA AND SPECIFICATIONS (S. D. S.) ~
3
42 - 3 51 IO 1346 -0 13821
3 32.3 41 IO 1307.0 13431
322-331 101268-013031
3 12-321 101228-012641
3
02 - 3 11 10 1189 -0 12241
2 92.3 01 10 1150 -0 1185)
Inspection a ~ ~
0 1 IO 0041
32218. V5000
0 2 IO 0081 32218 - V5001
03(00121 32218-V5002
04IOO16l 32218-V5003
0 5 IO 0201 32218- VM04
0 6 IO 0241 32218 - V5005
FOR MODEL FS5W71C
Gears Unit mm linl
Gear backlash
Main drive gear
1st gear
2nd gear 3rd gear
0 D gear
Reverse
idler gear
0 05 - 0 10 IO 0020 - 0 00391 0 05.0 20 IO 0020 - 0 00791 0 05.0 20 IO 0020.0 00791
0 05.0 20 IO 0020 - 0 00791
0 05 - 0 20 (0 0020 - 0 00791
0 05 - 0 20 IO 0020 - 0 00791
Gear end play
1st gear 2nd gear
3rd gear 0 D gear
Reverse
idler gear
0 31 - 0 37 IO 0122.0 0146) 0 11 -0 17 (00043- 0 00671
0 11 .O 17 (0 0043.0 00671
032 - 0 35 10 0126 -0 01381
0 05 - 0 50 IO 0020.0 01971
Baulk ring to gear clearance
1st & 2nd gear 3rd & main drive gear
Standard
1 00 - 1 40 (0 0394.0 0551 I
1 20. 1 50 IO 0472.0 0591 I
0 D gear 1 00.1 40 IO 0394 -0 05511
Wear limtt
1st & 2nd gear
0 D gear
0 5 10 0201
0 5 IO 0201
3rd & main drive gear 0 8 (0 0311
Available snap ring
Main drive gear bearing
Thickness mm (In1 Part numbel
1 73 IO 0681 I 32204 - 78005
1
80 IO 07091 32204 78000 1 87 IO 07361 32204.78001
1 94 IO 07641 32204.78002
2 01 IO 07911 32204 - 78003
2 08 10 08191 32204 - 78004
Mainshaft front
Thickness mm (in1 Part number
1 4 IO 0551
1 5 IO 0591
1 6 IO 0631
32263. V5200
32263
- V5201
32263. V5202
Mainshaft rear end bearing
Thickness mmlinl Part number
1 1 (0 0431
1
2 IO 0471
1 3 IO 051 I
t 4 (0 0551
32228 20100 32228 - 20101
32228 20102
32228
- 20103
I Adjustment
Counter drive gear
-
Thickness mm Id Part number -
1 4 IO 0551
1 5 IO 0591
1 6 IO 0631
3221 5. E9000
32215- E9001
3221 5
- E9002 -
Available shim
Counter front bearing
Lht mm lml
1 Transmisrron care
2 Counter gear front bearlng
3 Counter gear
TM371 4 Shim
‘,A” Thickness Of shim Part number
352-371 101386-014611 1 Not necessary
FOR MODEL BW T-5 (FS5R90A) Unit mm (m)
Transmission model
Gear backlash
Main drive gear 0 05 - 0 15 IO 0020.0 00591
1st
gear 0 05.0 15 IO 0020 0 00591
2nd
gear 0 05 - 0 15 IO 0020 0 00591
3rd
gear 0 05 - 0 15 IO 0020.0 w591
5th gear 0 05 - 0 15 IO 0020 -0 00591
Reverse idler gear 0 10 - 0 20 IO 0039.0 00791 -
Gear end play
1st main gear 0 10 - 0 25 IO 0039.0 00981
2nd main gear 0 10 - 0 25 10 0039.0 00981
3rd
main gear 0 15 - 0 40 10 0059 - 00157)
5th counter
gear 0 10-048100059-001891
0 25 -0 50 IO 0098 -00197l counter gear - Main drive gear bearing
adjusting
shim
Preload 0 13 - 0 25 10 0051 - 0 00981 -
-
MT-31

SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Clutch operatin- vlinder 30 40 3 1 .4 1 22 - 30
Tranrmirsian to engine 43. 58 4 4 - 5 9 32 - 43
Engm rear plate to 9-12 09-12 65-87
tranimlwon
Crossmember
to body 31-42 32-43 23-31
Rear mounting insulator 31 - 42 3 2 - 4 3 23 - 31
to crossmember
Rear mounting insulator
31 -42 3 2 - 4 3 23 - 31
to rear exterlslo"
Transmission case IO 16-21 16-21 12-15
rear extenslo"
Starter motor to 29-39 30-40 22-29
tranmission
Tightenin!
I
TFiANSMlSSlON INSTALLATION
Unit Nm kg-m ft-lb
I
g Torque
GEAR ASSEMBLY
Mode'. FS5W71C
U"lt Nm kg-m ft-lb ~~
Bearing retamer IO 16-23
16-23 12-17 adapter plate
Mainshaft
lock nut 137-167 140-170 101.123
Counter gear lock nut 98-127 100-130 72-94
Rear extension to 16.21 16-21 12-15 transmission case
Front cover to 16-21 16-21 12-15 transmission case
Filler plug 25 - 34 25-35 18-25
Drain plug 25-34 25-35 18-25
Ball PI" 20.34 20-35 14-25
Strtkmg lever lock nut 9- 12 09-12 65-87
Check ball plug 19-25 19-25 14-18
Speedometer sleeve 4-5 04-05 29-36 installation
Backap lamp switch
20-29 20-30 14-22
Return rprlng plug 8- 10 08-10 58-72
Model: BW T-5 (FS5R90A)
U"lt Nm kg-m ft-lb
Clutch housing to case
Cover
to case
Front retainer to case
Filler plug
Drain plug
Speedometer sleeve
Back-up lamp swtch
Reverse PfYDt pm
Neutral witch
Extension to care
Control lever housmg to
extenson
41 -69
81-147 15-27
20.34
20.34
4-5 17-24
21 -33
20.29
27
- 62
15-27
42-70
083-15 15-28
20-35
20-35
04-05
17-24
21-34
20-30
28-63
15-28 30 - 51
60-108 11 -20
14-25
14
- 25
29-36
12-17
16
- 25
14
- 22
20 .46
11
-20
MT-32

SPECIAL SERVICE TOOLS
Model. FS5W71C
Tool number
(Kent-Moore
No
ST2381 0001
(J25693)
KV31100300
(525689-A)
KV32101330
(See 526349)
ST30031 000
(J25733-1)
KV31100401
(-)
ST23860000
(-1
ST22360002
(525679-91)
ST22520000
(J26248)
ST22350000 (J25678-01)
ST23800000 lJ25691-01)
Tool name
Fork rod pin punch
-
Bearing puller
Bearing puller
Transmission press stand
Counter gear drift
Bearing drift
Wrench
Mainshaft bearing drift
6-
Transmlsslon adapter
MT-33

SPECIAL SERVICE TOOLS
ST33400001
Model. BW T-5 (FS5R90A) ~~
J-33032' Tapered sleeve -
for lnstalling countershaft
rear bearing
Countershaft rear bearing installer -
for pressing bearing to correct depth
Press tool -
for installing 5th speed gear on output
shaft and for installing roller bearing
on main drive gear
Press tool -
for installing 3rd and 4th synchromesh
on output shaft.
CP
5-29895'
5-26060-01 *
5-25863-01
Extension housing seal installer J-28894'
* Kent-Moore No
MT-34