service NISSAN 300ZX 1984 Z31 Propeller Shaft And Differential Carrier Workshop Manual

PROPELLER SHAFT &
DIFFERENTIAL CARRIER
I
SECTION PD
CONTENTS
PROPELLER SHAFT
INSPECTION
REMOVAL
I NSTALLATI ON
CHECKING AND CORRECTING UNBALANCED PROPELLER SHAFT
DIFFERENTIAL CARRIER (Type R200)
REMOVAL
PRE-DISASSEMBLY INSPECTION
DISASSEMBLY
DIFFERENTIAL CASE
INSPECTION.
ASSEMBLY AND ADJUSTMENT
PRECAUTIONS IN REASSEMBLY
ASSEMBLY OF DIFFERENTIAL GEAR CASE
ADJUSTMENT OF DRIVE PINION PRELOAD
ADJUSTMENT OF DRIVE PINION HEIGHT
ADJUSTMENT OF SIDE BEARING WASHERS
. ..
INSTALLATION .
REPLACEMENT OF OIL SEALS . ..
FRONT OIL SEAL .. ..
SIDE OIL SEAL
SERVICE DATA AND SPECIFICATIONS (S D S)
SPECIAL SERVICE TOOLS
PD- 2
PD- 2
PD- 2
PD- 2
PD- 2
PD- 3
PD- 4
PD- 4
PD- 4
PD- 5
PD- 5
PD- 6
PD- 6
PD- 6
PD- 6
PD- 7
PD- 8
PD-10
PD-10
PD-10
PD-10
PD-11
PD-13

SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Applied model
Propeller shaft model
Propeller Shaft
GENERAL SPECIFICATIONS Unit mm On1
VG30E turbo VG30E wthout turbo VG30E turbo VG30E without turbo
MIT AIT M/T AIT MIT Am MIT A/T
ZS71A
2 seatei
Type of journal bearing
I 2+2 seater
Shell type lnon-dlrarrembly type)
Shaft length (Spider to rpiderl 665 126 181 685 126 97)
Number Of Joints I 2
650 (25 591 715 I28 151 865 134 061 885 (34 84) 850 133 461 915 136 02)
Couplmg method with traksion I Sleeve type ~
~~
Ring gear pitch
diameter
Gear
ratio
Number of teeth [Ring gear1Drwe pmonl
011 capacity lapprox 1
mm In)
Q IUS PZ, Imp gtl
Dlrtance between yokes I 71 12 80) ~
200 (7 871
3 700 3 545
37/10 3911
1
1 3 12-3/4, 2-1/41
Shaft outer diameter I 75 12 951
SERVICE DATA Unit mm (cnl
Model 2S71A
Propeller shaft runout llmlt 0 6 IO 0241
Journal axial Play 0 101
Differeni
GENERAL SPECIFICATIONS
wthout turbo
F~nal dwe model I R200
TIGHTENING TORQUE ~~~
~ ~
U"lt Nm kg-m ft-lb
Shaft to Companion 39-44 40-45 29 33
flange bolts
11 Carrier
SERVICE DATA
Final drive model WOO
Dr~ve ptnion beartog preload
adjusting method Adiumng spacer and washer
1 13.1 72
(115-175,100-1521
Drwe pmon preload
IWlth
front 011 seal1
N m lkgim, In-lbl
Drive pinion preload IWithout front 011 real) 1 0- 1 3 (10- 13,s 7- 11 31 N m Ikgim. in-lbl -
Total preload 1 23 - 2 30
I12
5 - 23 5. 10 9- 2041 N m Ikgcm, dbl -
Side bearing adJustmg method Shim
Backlash
0 13.0 18 10 0051 - 0 00711 Drive pinIan to ring gear rnm Iinl
Side gear to pinion mate gear
(Clearance between ride gear to differential carel mm Id Less than 0 15 (0 00591 ~
~
Ring gear runout Imit mm Iinl Less than 0 08 IO 0031 1
PD-11

SERVICE DATA AND SPECIFICATIONS (S.D.S.)
Differential c
Pinion height adjusting washer
Thickness mm linl Part No
3 09 IO 12171 38154.P6017
3 12
10 1228) 38154P6018
3 15
(0 1240) 38154.P6019
3 18
IO 12521 38154P6020
3 21
IO 12641 38154.P6021
3 24 10 1276) 381 54-P6022
3 27
(0 12871 38154.P6023
3 30
IO 12991 38154-P6024
3331013111 38154-P6025
3 36
IO 1323) 38154-Pti026
3 39 IO 13351 38154.P6027
3 42 10 13461
381 54-P6028
3 45
IO 1358) 38154.P6029
3
48 (0 13701 38154-P6030
3 51 10 13821
381 54 P6031
3
54 IO 13941 38154-P6032
3 57
IO 14061 38154P6033
3
60 (0 1417) 38154.P6034
3 63
IO 14291 38154.P6035
3 66 (0 1441) 381 54-P6036
0 05 10 00201 38453-28500 0 07 (0 00281 38454-28600
Drive pinion bearing preload adjusting washer
Thlcknerr mm (In1 Part No
3 80 -3 82 10 1496 -0 15041 3812561001
3 82.3 84 10 1504- 0 15121 38126-61001
3 84.3
86 IO 1512 -0 15201 38127-61001
3 86.3 88 (0 1520-0 1528) 381 286 100 1
3 88 - 3 90 10 1528-0 15351 381 2961001
390-392101535-01543) 38130-61001
3 92.3 94
(0 1543 -0 15511 38131-61001
3
94 - 3 96 10 1551 .O 15591 3813261001
3 96.3 98
IO 1559-0 15671 3813361001
3 98
- 4 00 IO 1567 - 0 15751 381 34-61001
4
00 - 4 02 IO 1575-0 1583) 3813561001
4
02 - 4 04 10 1583 - 0 15911 3813661001
404-4
06 IO 1591 -0 1598) 3813761001
4
06 - 408 IO 1598-0 16061 38138-61001
408-410101606-01614) 38139-61001
Drive pinion bearing preload adjusting spacer
Length mm Id Part No
55 10 (2 16931 55 40 I2 181 11
55 70 I2 1929)
56 00 I2 2047) 56 25 I2 21461
3816564002
38165-64003
3816584004
381 65-61001
3816661001
rrier (Cont'd)
Side bearing adjusting washer
Thickness mm l>nl Part No
2 00 IO 07871 38453-N3100
38453-N3101 2 05 IO 08071 2 10 (0 08271 38453.N3102
2 15 IO 08461 38453-N3103
2 20 10 08661 38453-N3104 2 25 IO 08861 38453.N3105
2 30 IO 09061 38453.N3106
2 35 IO 09251
38453 N3107
2 40 10 09451 38453-N3108
2 45 IO 09651 38453.N3109
2 50 10 09841 38453.N3110
2 55 10 10041 38453.N3111
38453-N3112 2 60 IO 10241
Side gear thrust washer ~ ~~
Thickness mm lint Part No
0 75.0 80 IO 0295.0
0315) 38424.N3100
080-085100315-003351 38424-N3101
0 85.0 90 IO 0335.0 0354) 38424-N3102 0 90.0 95 IO 0354 - 0 03741 38424.N3103
TIGHTENING TORQUE
Type R200
Unlt Nm kg-m ft-lb
Final drive installation
Drive shaft to rear axle
VG30E without 39.49 4-5 29.36
turbo
VG30E turbo 59-69 6-7 43
- 51
Rear cover to 88-118 90-120 65-87
mounting lniulator
Mounting insulator
to body
Bolt 29-39 3 4 22 - 29
Nut 59-78
6-8 43.58
Dlfferentjal carrier to 59 78
6. 8 43.58 suspension member
Final drive assembly
Drive ptnm nut 186-216 19-22 137 - 159
Ring gear bolt [using
Locktite lrtud lock1
or
equivalent1
VG30E without 69 - 78 7 0.8 0 51 .58 turbo
VG30E turbo 88-98 90-100 65-72
Side bearing cap bolt 88 - 98 9 0.10 0 65 - 72
Rear cover fixing bolt 16. 24 16-24 12-17
Companm flange to 39.44 40-45 29-33 propeller shaft fixing
bait
Filler and drat" plug 59 - 98 6 - 10 43 - 72
PD-12

SPECIAL SERVICE TOOLS
Tool number
(Kent-Moore No 1
ST30611000
(J25742-1)
ST30613000
lJ25742-3)
ST30621000
(-)
ST3090SOOO
@ ST30031000
(J22912-011
@ ST30901 000
(-1
ST3127S000
(J25765-A)
@ GG91030000
(J25765-A)
@ HT62940000
(-1
@ HT62900000
(-1 ~ ~~
ST31
520000
(- 1
ST32501000
(J25407.3)
ST3306SJ01
@ST33051
001 1-1
@~T33061000 (58107-21
Tool name
Drift ~~ ~
Drift
Drift
P Drive pinion
rear bearing
inner race puller set
Puller
Base
Preload gauge
Torque wrench
Socket adapter -3
Socket adapter
Drive pinion flange wrench
Weight block
Diff side bearing puller set
Body
Adapter
PD-13

SPECIAL SERVICE TOOLS
Tool number
(Kent-Moore
No )
KV38100800
(-)
KV31100300
(J25689-A)
KV38100200
KV381001 SO
@ KV38100110
(-)
@ KV38100120
(-)
@ KV38100130
(-1
@ KV38100140
(-)
KV38100300 (J25523)
KV38 10040 1
(-1
KV38100500
(-)
KV38100600
(J25267)
Tool name
Diff attachment
Solid punch
Gear carrier side oil seal drift
Drive pinion setting gauge set
(R200)
Dummy shaft
Height gauge
Collar
Stopper
Diff side bearing drift
Gear carrier front oil seal drift
57
Side bearing spacer drift
PD-14

SPECIAL SERVICE TOOLS
Tool number
(Kent-Moore
No 1 Tool name
KV38102000 Master gauge
[21 0 mrn (0 827 in11
PD-15 ~