roof NISSAN ALMERA N15 1995 Service Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 1995, Model line: ALMERA N15, Model: NISSAN ALMERA N15 1995Pages: 1701, PDF Size: 82.27 MB
Page 184 of 1701
Undercoating REPLACEMENT
OPERATIONS
Front Pillar
(Work afterhoodledge reinforcement hasbeen removed.)
116
1lIl..
(Dri pchannel)
an
(Outer)
112
c;;;;?
FR
112
112
116
Unit:mm
<:=i
FR
1lIl..
( Inner)
112
~
113 :::::-----
Service
Joint
~I!!!!!!!!iiii!!!!!i!II :
Indicates undercoated portions
The
undersides ofthe floor andwheelhouse areundercoated toprevent rust,vibration, noiseandstone
chipping.
Therefore, whensuchapanel isreplaced orrepaired, applyundercoating tothat part. Useanundercoating with
the following properties: rustpreventive, soundproof, vibration-proof, shock-resistant, adhesive,anddurable.
Precautions inundercoating
1. Donot apply undercoating toany place unless specified (suchasthe areas above themuffler andcatalytic
converter whicharesubjected toheat).
2. Donot undercoat theexhaust pipe,other partswhich become hot,androtary parts.
3. Apply bitumen waxafter applying undercoating.
2-spotwelds 3-spotwelds
M.I.G plug wel(d For3panels plugweld method )..~:
G(F:~dm
weld/
• rr= •
A
==-=.
B~
.LLLL
GTJ --- ~
-9-
-36-
Page 188 of 1701
Description
_________
BODYALIGNMENT _
Body Center Marks ________
REPLACEMENTOPERATIONS _
SYMBOLS FORCUITING AND
WELDING/BRAZING OPERATIONS
..J
3-spot welds
(3-panel overlapping portions)
2-SDOt
welds
(2-panel overlapping portions)
••••
2-spot
welds
0000
3-spot
welds
Spot
weld
Brazing
Soldering
(ItIlI)
M.LG. seamweld/
Point weld
Saw
cutor
air chisel cut
•
•
•
M.LG. plugweld
-
The
indentification ofthe cutting andthewelding/brazing symbolsusedthroughout thisguide isgiven inthe
following pages
Portion F
Portion
C
Unit:
mm
Porton
H
3-Door Hatchback
and 5-Door Hatchback
• Front roof
• Second crossmember
Portion
D-Sedan
Portion E
-Sedan
Portion F
Portion E
Portion
8
Portion
G
~
Slot(7X 11)
/~/
• Rear waist panelslot
•
Cowl top
Portion
BPortion
C
Hole(4
dial
Portion
A
Portion D
Portion
A
• Rear roof
•
Upper radiator coresupport
A
mark hasbeen placed oneach partofthe body toindicate thevehicle center.Whenrepairing partsdamaged
by an accident whichmightaffectthevehicle frame(members, pillars,etc.)more accurate, effectiverepairwill
be possible byusing these marks together withbody alignment data.
Portion G
3-door and5-door Hatchback
Lozenge
mark
Portion
H
3-door and5-door Hatchback Sealing
• Rear roof •
Rear panel
-13- -32-
Page 193 of 1701
______ HANDLINGPRECAUTIONS FORPLASTICS __
BODYALIGNMENT _
Location OfPlastic Parts
Underbody
Kicking plate(PP)
Front
@,
076
dia.
Rear
@,@
62 dia.
Front
Rear
coordinates: coordinates:
@,@ @,@@
X :250
X:393.5
X:475
V :-632
V:1,460
V:3,082
Z :224.8
Z:126.9
Z:336.8
@,@
(8),
@
@
X :492 X
:572
X:-542
V :-450 V
:1,940
V:3,082
Z :355 Z
:200
Z:336.8
@,@
CD,
CD
X :406
X:600
V :64
V:2,035
Z :172
Z:235.2
@,@
Q)
X :352.7 X
:150
V :69 V
:2,442.9
Z :240 Z
:241
@,
@
@
X :432
X:300
V :338
V:2,480
Z :128
Z:381.8
(f),
CD
@
X :395
X:-300
V :515
V:2,480
Z :129.2
Z:405.8
@,
@)
X :393
Y :2,560
Z :365
@
X :470
Y :2,911
Z :339.6
@
X :-539
Y :2,911
Z :339.6
Unit: mm
Coordinates:
@,0
X :522.2
V :18.1
Z :571.7
@,@ X :465
V :2,456.4
Z :522
Front
andrear strut tower centers
I
~t-~
Rear
(f
••@
LH side
RHside
Q
Q
Bottom
view of
,1
vehicle
__
MEASURMENT POINTS__
Glove box(PPC)
Side
wind molding(PVC)
Cluster lidC(PPC)
Instrument
panel(PPC)
Console box(PPC)
5-door
Hatchback
Cluster lidA(PPC)
~----_/
Front
pillargarnish(PPC)
Side
wind molding(PVC)
Back doorfinisher(ABS)
Roof
spoilar(FRP)
3-doorHatchback
Center pillarlower garnish(PP)
Center pillarupper garnish(PPC)
Rear pillar garnish(PPC)
High
mounted stoplamp
(Lens: PMMA )
Housing: ABS
FrontSBT097
-27-
-18-
Page 194 of 1701
__________ BODYALIGNMENT _
_HANDLINGPRECAUTIONS FORPLASTICS _
Passenger Compartment Sedan
5-door Hatchback Location
OfPlastic Parts
Side turnsignal lamplens
(Lens: AS)
Housing: ASS
Wind-shield molding
(Upper: PVC )
Side:Stainless+PVC
Doorout-side molding
(Stainless+PVC)
Wheel cover
(Full cover: PP+PA6 )
Half cover: PA66+PPO
Center cap:PA6
Door
mirror
(Housing: AAS)
Garnish: ASS
Front turnsignal lamp
(Lens: PMMA)
Housing: PP
Fog
lamp
(Lens: Glass)
Housing: PP
Head
lamp
(Lens: Glass)
Housing: pp
Radiator grille
(ABS)
Fog lamp finisher
(PM MA)
Front
bumper fascia
(PP)
Front airspoiler
(PP)
Point
Dimension
@-@
1228
CB-
@-@
1366
(8)-{6)
1159
CD--cD
1387
Q)-{J) 1367
@--@
1156
(b)--{[)
1385
~-4iV
1370
@~
1364
@~
1364
C'e)--@
1598
@--@
989*
@-{E)
918*
@~
1156*
@--{[)
917*
@~@
975*
@~(b)
757*
@~
1004*
@--@
723*
,
... ._MEASURMENT _
Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Cowl tophole center (5dia.)
CB>
:
Front roofflange endatcenter
Positioning mark ~~
~}Outer frontpillarjoggle
Sideguard molding (PVC)
Rear combination lamp
(Lens: PMMA)
Housing: PP
Door
outside handle
(Handle: POM )
Escutcheon: POM
Mud guard (TPR)
Rear
Windowmolding
(PVC)
-for Sedan
Rear bumper fascia
(PP)
License
lamp
(Lens: PC)
Housing: PP
Trunk
lidfinisher(pp)
-for Sedan
Rear
spoiler(PPO)
-for Sedan
High mounted stoplamp
(In Rear SpoilerType)
(Lens: PMMA)-for Sedan
Housing: ASS
(Fixed Trunk LidTipe)
(Lens: PC)-for Sedan
Housing: PP
(f3),Cfi),Q),CD,@,@,CD,CD,~,@ :
Outer center pillarindention
CDCD :
Outer center pillarstandard hole
center
CBCD:
}
~@:
Outerfrontpillar indention
@@
:
Dash upper flange endcorner
-19- -26-
Page 196 of 1701
__________ BODYALIGNMENT ___________
BODYALIGNMENT _
Rear Body Sedan
RearBody 3-door
Hatchback
5-door Hatchback
____ MEASUREMENT _
PointDimension
@~(E)
189*
@~CD
1213*
@~(8)
608*
(E)~@
1110*
~
MEASUREMENT _
Figures marked witha
*
show symmetrically identical
dimensions bothright andleftand lefthand sides ofthe
vehicle.
Unit:
mm
Figures
marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Rear panel reinforcement back
door lockhole center atcenter
~@ :
Rear suspention installinghole
center (9dia.)
@
:
Rear roofflange endatcenter
(Q@:
Rearfender cornerjoggle
positioning mark
(6)@ :
Rear fender extension joggle
CD :
Rear panel trunklidlock installing
Q):
Rear suspension installinghole
hole flange endatcenter position- center(9dia.)
ing mark
\~
CE)@ :
Rear fender joggle
(8(f)
@@
:
Rear fender joggle
(6)@:
Rear fender joggle
(Q :
Roof flonge positioning markat
center positioning mark
-21-
-24-
Page 197 of 1701
_________ BODYALIGNMENT __________
BODYALIGNMENT _
Passenger Compartment
3-doorHatchback Passenger
Compartment 3-door
Hatchback
Unit: mm
@ :
2nd crossmember standardhole~:Rear suspension installinghole
center atcenter positioning markcenter(9dia.)
(a
dia.)
CDCD :
=:::e~I~~rd~:~)ness installinghole "\\\
}J\ (/ ~
~cp(8
dia.),~
~Yb::~ \\
c?
~~--:q~
,\'I~I~
~~~~ /~FRONT\
- \\\y~ ~ \
____
MEASUREMENT -'
PointDimension
@~
1228
Cf)~
1374
C8},{5)
1094
Q)~
1388
Q)~
1558
(8)~
871
@~@
989*
@--{f)
918*
@~(8)
1193*
@~Q)
1043*
(b)~C8)
1017*
(b)~
655*
Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Cowl tophole center (5dia.)
(6):
Front roofflange endatcenter
Positioning mark
~@:
}
(B@:
Outerfrontpillar joggle
q:])@ :
Rear fender joggle
CDCD :
Rear fender indention
Q)(D :
Door switch installing holecen-
ter (7dia.) ofnut
(BeD:
}
0
f
"11"d"
~@ :
uter rontpiarIn entlon
@@
:
Dash upper flange endcorner
-23-
-22-
Page 198 of 1701
_________ BODYALIGNMENT __________
BODYALIGNMENT _
Passenger Compartment
3-doorHatchback Passenger
Compartment 3-door
Hatchback
Unit: mm
@ :
2nd crossmember standardhole~:Rear suspension installinghole
center atcenter positioning markcenter(9dia.)
(a
dia.)
CDCD :
=:::e~I~~rd~:~)ness installinghole "\\\
}J\ (/ ~
~cp(8
dia.),~
~Yb::~ \\
c?
~~--:q~
,\'I~I~
~~~~ /~FRONT\
- \\\y~ ~ \
____
MEASUREMENT -'
PointDimension
@~
1228
Cf)~
1374
C8},{5)
1094
Q)~
1388
Q)~
1558
(8)~
871
@~@
989*
@--{f)
918*
@~(8)
1193*
@~Q)
1043*
(b)~C8)
1017*
(b)~
655*
Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Cowl tophole center (5dia.)
(6):
Front roofflange endatcenter
Positioning mark
~@:
}
(B@:
Outerfrontpillar joggle
q:])@ :
Rear fender joggle
CDCD :
Rear fender indention
Q)(D :
Door switch installing holecen-
ter (7dia.) ofnut
(BeD:
}
0
f
"11"d"
~@ :
uter rontpiarIn entlon
@@
:
Dash upper flange endcorner
-23-
-22-
Page 199 of 1701
__________ BODYALIGNMENT ___________
BODYALIGNMENT _
Rear Body Sedan
RearBody 3-door
Hatchback
5-door Hatchback
____ MEASUREMENT _
PointDimension
@~(E)
189*
@~CD
1213*
@~(8)
608*
(E)~@
1110*
~
MEASUREMENT _
Figures marked witha
*
show symmetrically identical
dimensions bothright andleftand lefthand sides ofthe
vehicle.
Unit:
mm
Figures
marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Rear panel reinforcement back
door lockhole center atcenter
~@ :
Rear suspention installinghole
center (9dia.)
@
:
Rear roofflange endatcenter
(Q@:
Rearfender cornerjoggle
positioning mark
(6)@ :
Rear fender extension joggle
CD :
Rear panel trunklidlock installing
Q):
Rear suspension installinghole
hole flange endatcenter position- center(9dia.)
ing mark
\~
CE)@ :
Rear fender joggle
(8(f)
@@
:
Rear fender joggle
(6)@:
Rear fender joggle
(Q :
Roof flonge positioning markat
center positioning mark
-21-
-24-
Page 201 of 1701
__________ BODYALIGNMENT _
_HANDLINGPRECAUTIONS FORPLASTICS _
Passenger Compartment Sedan
5-door Hatchback Location
OfPlastic Parts
Side turnsignal lamplens
(Lens: AS)
Housing: ASS
Wind-shield molding
(Upper: PVC )
Side:Stainless+PVC
Doorout-side molding
(Stainless+PVC)
Wheel cover
(Full cover: PP+PA6 )
Half cover: PA66+PPO
Center cap:PA6
Door
mirror
(Housing: AAS)
Garnish: ASS
Front turnsignal lamp
(Lens: PMMA)
Housing: PP
Fog
lamp
(Lens: Glass)
Housing: PP
Head
lamp
(Lens: Glass)
Housing: pp
Radiator grille
(ABS)
Fog lamp finisher
(PM MA)
Front
bumper fascia
(PP)
Front airspoiler
(PP)
Point
Dimension
@-@
1228
CB-
@-@
1366
(8)-{6)
1159
CD--cD
1387
Q)-{J) 1367
@--@
1156
(b)--{[)
1385
~-4iV
1370
@~
1364
@~
1364
C'e)--@
1598
@--@
989*
@-{E)
918*
@~
1156*
@--{[)
917*
@~@
975*
@~(b)
757*
@~
1004*
@--@
723*
,
... ._MEASURMENT _
Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Cowl tophole center (5dia.)
CB>
:
Front roofflange endatcenter
Positioning mark ~~
~}Outer frontpillarjoggle
Sideguard molding (PVC)
Rear combination lamp
(Lens: PMMA)
Housing: PP
Door
outside handle
(Handle: POM )
Escutcheon: POM
Mud guard (TPR)
Rear
Windowmolding
(PVC)
-for Sedan
Rear bumper fascia
(PP)
License
lamp
(Lens: PC)
Housing: PP
Trunk
lidfinisher(pp)
-for Sedan
Rear
spoiler(PPO)
-for Sedan
High mounted stoplamp
(In Rear SpoilerType)
(Lens: PMMA)-for Sedan
Housing: ASS
(Fixed Trunk LidTipe)
(Lens: PC)-for Sedan
Housing: PP
(f3),Cfi),Q),CD,@,@,CD,CD,~,@ :
Outer center pillarindention
CDCD :
Outer center pillarstandard hole
center
CBCD:
}
~@:
Outerfrontpillar indention
@@
:
Dash upper flange endcorner
-19- -26-
Page 202 of 1701
______ HANDLINGPRECAUTIONS FORPLASTICS __
BODYALIGNMENT _
Location OfPlastic Parts
Underbody
Kicking plate(PP)
Front
@,
076
dia.
Rear
@,@
62 dia.
Front
Rear
coordinates: coordinates:
@,@ @,@@
X :250
X:393.5
X:475
V :-632
V:1,460
V:3,082
Z :224.8
Z:126.9
Z:336.8
@,@
(8),
@
@
X :492 X
:572
X:-542
V :-450 V
:1,940
V:3,082
Z :355 Z
:200
Z:336.8
@,@
CD,
CD
X :406
X:600
V :64
V:2,035
Z :172
Z:235.2
@,@
Q)
X :352.7 X
:150
V :69 V
:2,442.9
Z :240 Z
:241
@,
@
@
X :432
X:300
V :338
V:2,480
Z :128
Z:381.8
(f),
CD
@
X :395
X:-300
V :515
V:2,480
Z :129.2
Z:405.8
@,
@)
X :393
Y :2,560
Z :365
@
X :470
Y :2,911
Z :339.6
@
X :-539
Y :2,911
Z :339.6
Unit: mm
Coordinates:
@,0
X :522.2
V :18.1
Z :571.7
@,@ X :465
V :2,456.4
Z :522
Front
andrear strut tower centers
I
~t-~
Rear
(f
••@
LH side
RHside
Q
Q
Bottom
view of
,1
vehicle
__
MEASURMENT POINTS__
Glove box(PPC)
Side
wind molding(PVC)
Cluster lidC(PPC)
Instrument
panel(PPC)
Console box(PPC)
5-door
Hatchback
Cluster lidA(PPC)
~----_/
Front
pillargarnish(PPC)
Side
wind molding(PVC)
Back doorfinisher(ABS)
Roof
spoilar(FRP)
3-doorHatchback
Center pillarlower garnish(PP)
Center pillarupper garnish(PPC)
Rear pillar garnish(PPC)
High
mounted stoplamp
(Lens: PMMA )
Housing: ABS
FrontSBT097
-27-
-18-