NISSAN ALMERA N16 2001 Electronic Repair Manual

ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONQG
Evaporative Emission System (Cont'd)
EC-35

EVAPORATIVE EMISSION LINE DRAWING=NJEC0020NOTE:
Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses.
SEF600Y
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONQG
Evaporative Emission System (Cont'd)
EC-36

Positive Crankcase Ventilation
DESCRIPTIONNJEC0022
SEF921W
This system returns blow-by gas to the intake collector.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold.
During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV
valve.
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air duct into the crankcase. In this process the air passes through
the hose connecting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some
of the flow will go through the hose connection to the intake collector under all conditions.
SEF244Q
INSPECTIONNJEC0023PCV (Positive Crankcase Ventilation) ValveNJEC0023S01With engine running at idle, remove PCV valve from breather sepa-
rator. A properly working valve makes a hissing noise as air passes
through it. A strong vacuum should be felt immediately when a fin-
ger is placed over the valve inlet.
ET277
Ventilation HoseNJEC0023S021. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any
hose cannot be freed of obstructions, replace.
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONQG
Positive Crankcase Ventilation
EC-37

SEF094Y
SEF214Y
Fuel Pressure ReleaseNJEC0024Before disconnecting fuel line, release fuel pressure from fuel
line to eliminate danger.
WITH CONSULT-IINJEC0024S011. Start engine.
2. Perform ªFUEL PRESSURE RELEASEº in ªWORK SUP-
PORTº mode with CONSULT-II.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
JEF086Y
WITHOUT CONSULT-IINJEC0024S021. Remove fuse for fuel pump. Refer to fuse block cover for fuse
location.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF and reconnect fuel pump fuse.
JEF087Y
Fuel Pressure CheckNJEC0025+When reconnecting fuel line, always use new clamps.
+Make sure that clamp screw does not contact adjacent
parts.
+Use a torque driver to tighten clamps.
+Use Pressure Gauge to check fuel pressure.
+Do not perform fuel pressure check with system operat-
ing. Fuel pressure gauge may indicate false readings.
1. Release fuel pressure to zero.
2. Disconnect fuel hose between fuel filter and fuel tube (engine
side).
3. Install pressure gauge between fuel filter and fuel tube.
4. Start engine and check for fuel leakage.
5. Read the indication of fuel pressure gauge.
At idle speed:
With vacuum hose connected
Approximately 235 kPa (2.35 bar, 2.4 kg/cm
2,34
psi)
With vacuum hose disconnected
Approximately 294 kPa (2.94 bar, 3.0 kg/cm
2,43
psi)
BASIC SERVICE PROCEDUREQG
Fuel Pressure Release
EC-38

If results are unsatisfactory, perform Fuel Pressure Regulator
Check, EC-39.
SEF718B
Fuel Pressure Regulator CheckNJEC00261. Stop engine and disconnect fuel pressure regulator vacuum
hose from intake manifold.
2. Plug intake manifold with a rubber cap.
3. Connect variable vacuum source to fuel pressure regulator.
4. Start engine and read indication of fuel pressure gauge as
vacuum is changed.
Fuel pressure should decrease as vacuum increases. If results
are unsatisfactory, replace fuel pressure regulator.
JEF088Y
SEF927W
Injector
REMOVAL AND INSTALLATIONNJEC00271. Release fuel pressure to zero.
2. Remove fuel tube assemblies in numerical sequence as
shown in the Figure at left.
3. Expand and remove clips securing fuel injectors.
4. Extract fuel injectors straight from fuel tubes.
+Be careful not to damage injector nozzles during removal.
+Do not bump or drop fuel injectors.
5. Install fuel injectors.
Carefully install O-rings, including the one used with the pres-
sure regulator.
+Lubricate O-rings with a smear of engine oil.
+Be careful not to damage O-rings with service tools or
finger nails or clips. Do not expand or twist O-rings.
+Discard old clips; replace with new ones.
6. Position clips in grooves on fuel injectors.
+Make sure that protrusions of fuel injectors are aligned
with cutouts of clips after installation.
BASIC SERVICE PROCEDUREQG
Fuel Pressure Regulator Check
EC-39

JEF089Y
7. Align protrusions of fuel tubes with those of fuel injectors.
Insert fuel injectors straight into fuel tubes.
8. After properly inserting fuel injectors, check to make sure that
fuel tube protrusions are engaged with those of fuel injectors,
and that flanges of fuel tubes are engaged with clips.
JEF815Y
9. Tighten fuel tube assembly mounting nuts in numerical
sequence (indicated in the Figure at left) and in two stages.
: Tightening torque N´m (kg-m, ft-lb)
1st stage:
12 - 13 (1.2 - 1.4, 9 - 10)
2nd stage:
17 - 23 (1.7 - 2.4, 13 - 17)
10. Insert fuel hoses into fuel tubes so that ends of fuel hoses butt
up against fuel tubes; fasten with clamps, avoiding bulges.
CAUTION:
After properly connecting fuel tube assembly to injector and
fuel hose, check connection for fuel leakage.
BASIC SERVICE PROCEDUREQG
Injector (Cont'd)
EC-40

SEF058Y
How to Check Idle Speed and Ignition TimingNJEC0028IDLE SPEEDNJEC0028S05Method A
+Using CONSULT-II
Check idle speed in ªDATA MONITORº mode with CONSULT-
II.
+With GST
Check idle speed in ªMODE 1º with GST.
SEF453Y
Method B (Using Loop wire)
Check the idle speed using loop-wire as shown in the figure.
JEF150Y
JEF438Z
IGNITION TIMINGNJEC0028S06Any of following two methods may be used.
+Method A
a) Attach timing light to loop wire or, combine the three No. 1
ignition coil harnesses and attach the timing light sensor
(attach from above the harness protector) as shown.
b) Check ignition timing.
BASIC SERVICE PROCEDUREQG
How to Check Idle Speed and Ignition Timing
EC-41

SEF933W
SEF284G
+Method B
a) Remove No. 1 ignition coil.
b) Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to
this wire.
c) Check ignition timing.
SEF166Y
PreparationNJEC0592+Make sure that the following parts are in good order.
a)Battery
b)Ignition system
c)Engine oil and coolant levels
d)Fuses
e)ECM harness connector
f)Vacuum hoses
g)Air intake system
(Oil filler cap, oil level gauge, etc.)
BASIC SERVICE PROCEDUREQG
How to Check Idle Speed and Ignition Timing (Cont'd)
EC-42

h)Fuel pressure
i)Engine compression
j)EGR valve operation
k)Throttle valve
l)EVAP system
+On models equipped with air conditioner, checks should
be carried out while the air conditioner is ªOFFº.
+When checking idle speed on models equipped with A/T,
ignition timing and mixture ratio, checks should be carried
out while shift lever is in ªPº or ªNº position.
+When measuring ªCOº percentage, insert probe more
than 40 cm (15.7 in) into tail pipe.
+Turn off headlamps, heater blower, rear window defogger.
+On vehicles equipped with daytime light systems, set
lighting switch to the 1st position to light only small
lamps.
+Keep front wheels pointed straight ahead.
+If engine stops immediately after starting or idle condition
is unstable, perform the following to initialize IACV-AAC
valve:
a)Stop engine and wait 9 seconds.
b)Turn ignition ªONº and wait 1 second.
c)Turn ignition ªOFFº and wait 9 seconds.
+Make sure the cooling fan has stopped.
BASIC SERVICE PROCEDUREQG
Preparation (Cont'd)
EC-43

OVERALL INSPECTION SEQUENCENJEC0592S01
SEC141C
BASIC SERVICE PROCEDUREQG
Preparation (Cont'd)
EC-44