NISSAN ALMERA N16 2003 Electronic Repair Manual

REPAIR FOR COMPONENT PARTS
AT-485
[ALL]
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9. Remove O-rings from servo piston retainer.
10. Remove D-rings from band servo piston.
INSPECTION
Pistons, Retainers and Piston Stem
●Check frictional surfaces for abnormal wear or damage.
Return Springs
●Check for deformation or damage.
●Measure free length and outer diameter.
SAT296DA
SAT594GA
SAT298DA
Inspection standard:
Refer to AT-515, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)"
SAT138D

AT-486
[ALL]
REPAIR FOR COMPONENT PARTS
ASSEMBLY
1. Install D-rings to servo piston retainer.
●Apply ATF to D-rings.
●Pay attention to position of each D-ring.
2. Install band servo piston stem, band servo thrust washer, OD
servo return spring and spring retainer to band servo piston.
3. Place piston stem end on a wooden block. While pushing servo
piston spring retainer down, install E-ring.
4. Install O-rings to servo piston retainer.
●Apply ATF to O-rings.
●Pay attention to position of each O-ring.
SAT595GA
SAT295DA
SAT301D
SAT296DA

REPAIR FOR COMPONENT PARTS
AT-487
[ALL]
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5. Install band servo piston assembly to servo piston retainer by
pushing it inward.
6. Install D-ring to OD servo piston.
●Apply ATF to D-ring.
7. Install O-rings to OD servo piston retainer.
●Apply ATF to O-rings.
●Pay attention to position of each O-ring.
8. Install OD servo piston to OD servo piston retainer.
9. Install band servo piston assembly and second servo return
spring to transmission case.
●Apply ATF to O-ring of band servo piston and transmis-
sion case.
SAT303D
SAT596GB
SAT292DA
SAT306DA
SAT865H

AT-488
[ALL]
REPAIR FOR COMPONENT PARTS
10. Install OD servo piston assembly to transmission case.
●Apply ATF to O-ring of band servo piston and transmis-
sion case.
11. Install band servo piston snap ring to transmission case.
Final DriveECS007TM
COMPONENTS
DISASSEMBLY
1. Remove final gear.
AAT692
SAT288D
MCIB9024E
SMT505B

REPAIR FOR COMPONENT PARTS
AT-489
[ALL]
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2. Press out differential side bearings.
●Be careful not to mix up the right and left bearings.
3. Remove speedometer drive gear.
4. Drive out pinion mate shaft lock pin.
5. Draw out pinion mate shaft lock pin.
6. Remove pinion mate gears and from differential case.
SAT312D
SAT313D
SAT904DA
SAT316D

AT-490
[ALL]
REPAIR FOR COMPONENT PARTS
INSPECTION
Gear, Washer, Shaft and Case
●Check mating surfaces of differential case, side gears and pin-
ion mate gears.
●Check washers for wear.
Bearings
●Make sure bearings roll freely and are free from noise, cracks,
pitting or wear.
●When replacing taper roller bearing, replace outer and inner
race as a set.
ASSEMBLY
1. Install side gear and thrust washers in differential case.
2. Install pinion mate gears and thrust washers in differential case
while rotating them.
●When inserting, be careful not to damage pinion mate
gear washers.
●Apply ATF to any parts.
3. Measure clearance between side gear and differential case with
washers using the following procedure:
a. Set Tool and dial indicator on side gear.
MCIB9022E
SPD715
SAT318D
SAT902D

REPAIR FOR COMPONENT PARTS
AT-491
[ALL]
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b. Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears.
c. If not within specification, adjust clearance by changing thickness of differential side gear thrust washers.
4. Install lock pin.
●Make sure that lock pin is flush with case.
5. Install speedometer drive gear on differential case.
●Align the projection of speedometer drive gear with the
groove of differential case.
6. Install final gear and tighten fixing bolts in a numerical order. Clearance between side gear and differential case
with washer:
0.1 - 0.2 mm (0.004 - 0.008 in)
SMT616
Differential side gear thrust washers:
Refer to AT- 5 1 5 , "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
SAT904D
SAT313D
SAT326D

AT-492
[ALL]
REPAIR FOR COMPONENT PARTS
7. Press on differential side bearings.
SMT700B

ASSEMBLY
AT-493
[ALL]
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ASSEMBLYPFP:00000
Assembly (1)ECS007TN
1. Install revolution sensor onto transmission case.
Always use new sealing parts.
2. Install differential side oil seals on transmission case and con-
verter housing, so that “A” and “B” are with in specification.
Unit: mm (in)
3. Install parking actuator support to transmission case.
●Pay attention to direction of parking actuator support.
4. Install parking pawl on transmission case and fix it with parking
shaft.
AAT695
AB
5.5 - 6.5 (0.217 - 0.256)−0.5 to 0.5 (−0.020 to 0.020)
MCIB9018E
SAT328D
SAT329D

AT-494
[ALL]
ASSEMBLY
5. Install return spring.
Adjustment (1)ECS007TO
DIFFERENTIAL SIDE BEARING PRELOAD
1. Install differential side bearing outer race without adjusting shim
on transmission case.
2. Install differential side bearing outer race on converter housing.
3. Place final drive assembly on transmission case.
4. Install transmission case on converter housing. Tighten trans-
mission case fixing bolts A and B to the specified torque. Refer
to AT-413, "
OVERHAUL" .
SAT330D
SAT947DA
SAT027D