oil pressure NISSAN ALMERA TINO 2001 Service Workshop Manual

4 CHECK GROUND CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect power steering oil pressure switch harness connector.
SEF903Z
3. Check harness continuity between power steering oil pressure switch terminal 2 and engine ground.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK©GO TO 5.
NG©Repair open circuit or short to power in harness or connectors.
5 CHECK INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and power steering oil pressure switch terminal 1.
Refer to wiring diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and power steering oil pressure switch.
©Repair open circuit or short to ground or short to power in harness or connectors.
7 CHECK POWER STEERING OIL PRESSURE SWITCH
Refer to ªComponent Inspectionº, EC-1043.
OK or NG
OK©GO TO 8.
NG©Replace power steering oil pressure switch.
8 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-670.
©INSPECTION END
POWER STEERING OIL PRESSURE SWITCHSR20DE
Diagnostic Procedure (Cont'd)
EC-1042

Component InspectionNLEC1877POWER STEERING OIL PRESSURE SWITCHNLEC1877S011. Disconnect power steering oil pressure switch harness con-
nector then start engine.
2. Check continuity between terminals 1 and 2.
Refer to wiring diagram.
Conditions Continuity
Steering wheel is being fully turned. Yes
Steering wheel is not being turned. No
If NG, replace power steering oil pressure switch.
POWER STEERING OIL PRESSURE SWITCHSR20DE
Component Inspection
EC-1043

Fuel Pressure RegulatorNLEC1887
Fuel pressure at idling
kPa (bar, kg/cm2, psi)Vacuum hose is connected Approximately 235 (2.35, 2.4, 34)
Vacuum hose is disconnected Approximately 294 (2.94, 3.0, 43)
Idle Speed and Ignition TimingNLEC1888
Target idle speed*1 rpm No-load*3 (in ªPº or ªNº position) 750±50
Air conditioner: ON rpm In ªPº or ªNº position 825±50
Ignition timing*2 In ªPº or ªNº position 15ɱ2É BTDC
Throttle position sensor idle position V0.15 - 0.85
*1: Throttle position sensor harness connector connected
*2: Throttle position sensor harness connector disconnected
*3: Under the following conditions:
+Air conditioner switch: OFF
+Electrical load: OFF (Lights & rear window defogger)
+Steering wheel: Kept in straight-ahead position
Ignition CoilNLEC1889
Primary voltage VBattery voltage (11 - 14)
Primary resistance [at 25ÉC (77ÉF)]WApproximately 2.2
Secondary resistance [at 25ÉC (77ÉF)] kWApproximately 17
Mass Air Flow SensorNLEC1890
Supply voltage VBattery voltage (11 - 14)
Output voltage V1.3 - 1.7*
Mass air flow
(Using CONSULT-II or GST) g´m/sec2.5 - 5.0 at idle*
7.1 - 12.5 at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and idling under no-load.
Engine Coolant Temperature SensorNLEC1891
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
EGR Volume Control Valve (where fitted)NLEC1905
Resistance [at 20ÉC (68ÉF)]W
Between terminals 1-2, 2-3, 4-5 and 5-620.9 - 23.1
EGR Temperature Sensor (where fitted)NLEC1892
EGR temperature
ÉC (ÉF)Voltage
VResistance
MW
0 (32) 4.56 0.73 - 0.89
50 (122) 2.25 0.074 - 0.082
100 (212) 0.59 0.012 - 0.014
SERVICE DATA AND SPECIFICATIONS (SDS)SR20DE
Fuel Pressure Regulator
EC-1062

JEF341Y
InstallationNLEC0618S01021. Referring to the figure and the marking which were made for
installation, connect the injection tubes to all the cylinders.
2. Connect temporarily the tubes to the cylinder head side only
by screwing 2 to 3 turns. Make sure that all tubes can be con-
nected to the pump side also.
3. Then, tighten the flare nuts of the cylinder head side and pump
side, starting from the opposite side from you.
JEF444Z
4. Attach the injection tube clamp in the direction shown in the
figure.
5. Insert tightening bolts of the clamp (4-tube type) from the rear
to the front of the engine.
JEF343Y
Injection Nozzle Oil SealNLEC0618S02RemovalNLEC0618S0201Using a tool such as a flat-bladed screwdriver, pry the flange of the
seal, then remove it.
Installation
NLEC0618S02021. After the high-pressure injection nozzle assembly is installed,
push the seal from the cylinder head side until it contacts the
flange.
2. Make sure that the garter spring of the seal on the high-pres-
sure injection nozzle assembly side is not falling.
+Replace the oil seal with new one when the high-pressure
injection nozzle assembly is removed. (It is not necessary
to replace the oil seal when only injection tubes are
removed.)
BASIC SERVICE PROCEDUREYD22DDTI
Injection Tube and Injection Nozzle (Cont'd)
EC-1084

SYSTEM Ð Basic engine control
systemSYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator illuminates.
Can be detected by CONSULT-II?BLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
Electronic control fuel injection
pump mainframe44345433Ð*1
Injection nozzle 3 3 3 4 3 EC-1083 *2
Glow system 1 1 EC-1267
Engine body 3 3 3 3 3 3 EM section *3
EGR system 3 EC-1277
Swirl control system 3 3 3 EC-1285
Air cleaner and ducts 3 3 MA section *4
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*1: Fuel injection system malfunction or fuel injection timing control system malfunction may be the cause.
*2: Depends on open-valve pressure and spray pattern.
*3: Caused mainly by insufficient compression pressure.
*4: Symptom varies depending on off-position of air duct, etc.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD22DDTI
Symptom Matrix Chart (Cont'd)
EC-1117

Aiming AdjustmentNLEL0016For details, refer to the regulations in your own country.
Before performing aiming adjustment, check the following.
1) Keep all tires inflated to correct pressures.
2) Place vehicle on flat surface.
3) See that there is no-load in vehicle (coolant, engine oil filled up
to correct level and full fuel tank) other than the driver (or
equivalent weight placed in driver's position).
SEL984W
CAUTION:
Be sure aiming switch is set to ª0º when performing aiming
adjustment on vehicles equipped with headlamp aiming con-
trol.
NEL734
LOW BEAMNLEL0016S021. Turn headlamp low beam on.
2. Use adjusting screws to perform aiming adjustment.
+First tighten the adjusting screw all the way and then
make adjustment by loosening the screw.
SEL254I
+Adjust headlamps so that main axis of light is parallel to
center line of body and is aligned with point P shown in
illustration.
+Figure to the left shows headlamp aiming pattern for driv-
ing on right side of road; for driving on left side of road,
aiming pattern is reversed.
+Dotted lines to point P in illustration show center of head-
lamp.
ªHº: Horizontal center line of headlamps
ªW
Lº: Distance between each headlamp center
ªLº: 5,000 mm (196.85 in)
ªCº: 65 mm (2.56 in)
HEADLAMP
Aiming Adjustment
EL-72

NEL714
Aiming Adjustment=NLEL0029Before performing aiming adjustment, make sure of the following.
1) Keep all tires inflated to correct pressure.
2) Place vehicle on level ground.
3) See that vehicle is unloaded (except for full levels of coolant,
engine oil and fuel, and spare tire, jack, and tools). Have the
driver or equivalent weight placed in driver's seat.
Adjust aiming in the vertical direction by turning the adjusting
screw.
MEL327G
1. Set the distance between the screen and the center of the fog
lamp lens as shown at left.
2. Remove front fog lamp rim. For detail, refer to ªBODY ENDº in
BT section.
3. Turn front fog lamps ON.
NEL716
4. Adjust front fog lamps so that the top edge of the high inten-
sity zone is 91 to 136 mm (3.58 to 5.35 in) below the height of
the fog lamp centers as shown at left.
+When performing adjustment, if necessary, cover the head-
lamps and opposite fog lamp.
FRONT FOG LAMP
Aiming Adjustment
EL-98

NEL664
Electrical Components InspectionNLEL0051FUEL WARNING LAMP OPERATION CHECKNLEL0051S011. Turn ignition switch ªOFFº.
2. Disconnect fuel level sensor unit harness connector B38.
3. Connect a resistor (80W) between fuel level sensor unit har-
ness connector terminals 4 and 1.
4. Turn ignition switch ªONº.
The fuel warning lamp should come on.
NOTE:
For models with E-OBD system Only
ECM might store the DTC P0180 during this inspection. If the DTC
is stored in ECM memory, erase the DTC after reconnecting the
fuel level sensor unit and fuel pump harness connector. Refer to
EC-69, EC-597 ªHOW TO ERASE EMISSION-RELATED DIAG-
NOSTIC INFORMATIONº, ªEmission-related Diagnostic
Informationº, ªON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TIONº.
MEL425F
OIL PRESSURE SWITCH CHECKNLEL0051S02
Oil pressure
kPa (bar, kg/cm2, psi)Continuity
Engine runningMore than 10 - 20
(0.10 - 0.20, 0.1 - 0.2,
1-3)No
Engine not runningLess than 10 - 20
(0.10 - 0.20, 0.1 - 0.2,
1-3)Ye s
Check the continuity between the terminals of oil pressure switch
and body ground.
SEL901F
DIODE CHECKNLEL0051S03+Check continuity using an ohmmeter.
+Diode is functioning properly if test results are as shown in the
figure at left.
+Check diodes at the combination meter harness connector
instead of on the combination meter assembly. Refer to
EL-156, ªWARNING LAMPº wiring diagrams.
NOTE:
Specification may vary depending on the type of tester. Before
performing this inspection, be sure to refer to the instruction
manual for the tester to be used.
WARNING LAMPS
Electrical Components Inspection
EL-164

Code Section Wiring Diagram Name
NONDTC AT Non-detectable Items
O2H1B1 EC Heated Oxygen Sensor 1 Heater
(Front)
O2H2B1 EC Heated Oxygen Sensor 2 Heater
(Rear)
O2S1B1 EC Heated Oxygen Sensor 1 (Front)
O2S2B1 EC Heated Oxygen Sensor Heater 2
(Rear)
PGC/V EC EVAP Canister Purge Volume Con-
trol Solenoid Valve
PHASE EC Camshaft Position Sensor (PHASE)
PNP/SW EC Park/Neutral Position (PNP) Switch
PNP/SW AT Park/Neutral Position (PNP) Switch
PNPSW1 EC Park/Neutral Position (PNP) Switch
POS EC Crankshaft Position Sensor (POS)
POWER EL Power Supply Routing
PRGVLV EC EVAP Canister Purge Volume Con-
trol Solenoid Valve
PSSAT AT Primary Speed Sensor
PST/SW EC Power Steering Oil Pressure Switch
R/FOG EL Rear Fog Lamp
ROOM/L EL Interior Room Lamp
RP/SEN EC Referigerant Pressure Sensor
RRO2 EC Heated Oxygen Sensor 2 (Rear)
RRO2/H EC Heated Oxygen Sensor 2 Heater
(Rear)
S/SIG EC Start Signal
SHIFT AT Shift Lock System
S/LOCK EL Power Door Lock Ð Super Lock Ð
SROOF EL Power Sunroof
SRS RS Supplemental Restraint System
(SRS)
START SC Starting System
STM AT Step Motor
STOP/L EL Stop Lamp
S/VCSW EC Swirl Control Valve Control Vacuum
check Switch
SWL/C EC Swirl Control Valve Control System
SWL/V EC Swirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail LampsCode Section Wiring Diagram Name
TCV AT Torque Converter Clutch Solenoid
Valve
TP/SW EC Closed Throttle Position Switch
TPS AT Throttle Position Sensor
TPS EC Throttle Position Sensor
TURN EL Turn Signal and Hazard Warning
Lamps
VSS EC Vehicle Speed Sensor (VSS)
VSSAT AT Secondary Speed Sensor
WARN EL Warning Lamps
WINDOW EL Power Window
WIP/R EL Rear Wiper and Washer
WIPER EL Front Wiper and Washer
WIRING DIAGRAM CODES (CELL CODES)
EL-526

ENGINE MECHANICAL
SECTION
EM
CONTENTS
QG
PRECAUTIONS...............................................................5
Parts Requiring Angular Tightening .............................5
Liquid Gasket Application Procedure ..........................5
PREPARATION...............................................................6
Special Service Tools ..................................................6
Commercial Service Tools ...........................................8
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING...................................................10
NVH Troubleshooting - Engine Noise .......................10
OUTER COMPONENT PARTS.....................................12
Removal and Installation ...........................................12
MEASUREMENT OF COMPRESSION PRESSURE....16
DRIVE BELTS................................................................17
Checking ....................................................................17
AIR CLEANER...............................................................18
Changing Air Cleaner Filter .......................................18
VISCOUS PAPER TYPE...........................................18
SPARK PLUG................................................................19
Checking and Changing ............................................19
OIL PAN.........................................................................20
Components...............................................................20
Removal .....................................................................20
Installation ..................................................................21
TIMING CHAIN..............................................................22
Components...............................................................22
Removal .....................................................................23
Inspection...................................................................26
Installation ..................................................................27
OIL SEAL.......................................................................31
Replacement ..............................................................31
VALVE OIL SEAL.....................................................31
FRONT OIL SEAL....................................................31
REAR OIL SEAL......................................................32
CYLINDER HEAD..........................................................33
Components...............................................................33
Removal .....................................................................34
Disassembly...............................................................36Inspection...................................................................36
CYLINDER HEAD DISTORTION...............................36
CAMSHAFT VISUAL CHECK....................................36
CAMSHAFT RUNOUT..............................................37
CAMSHAFT CAM HEIGHT.......................................37
CAMSHAFT JOURNAL CLEARANCE........................37
CAMSHAFT END PLAY............................................38
CAMSHAFT SPROCKET RUNOUT...........................38
VALVE GUIDE CLEARANCE....................................38
VALVE GUIDE REPLACEMENT................................39
VALVE SEATS.........................................................40
REPLACING VALVE SEAT FOR SERVICE PARTS....40
VALVE DIMENSIONS...............................................41
VALVE SPRING.......................................................41
VALVE LIFTER AND VALVE SHIM............................41
Valve Clearance.........................................................42
CHECKING.............................................................42
ADJUSTING............................................................43
Assembly ...................................................................45
Installation ..................................................................45
ENGINE ASSEMBLY.....................................................49
Removal and Installation ...........................................49
REMOVAL...............................................................50
INSTALLATION........................................................51
CYLINDER BLOCK.......................................................52
Components...............................................................52
Removal and Installation ...........................................53
Disassembly...............................................................53
PISTON AND CRANKSHAFT....................................53
Inspection...................................................................54
PISTON AND PISTON PIN CLEARANCE..................54
PISTON RING SIDE CLEARANCE............................54
PISTON RING END GAP..........................................54
CONNECTING ROD BEND AND TORSION...............55
CYLINDER BLOCK DISTORTION AND WEAR...........55
PISTON-TO-BORE CLEARANCE..............................56
CRANKSHAFT.........................................................57
BEARING CLEARANCE...........................................57
CONNECTING ROD BUSHING CLEARANCE
(SMALL END)
..........................................................59