service NISSAN NOTE 2016 Service Repair Manual

EM-116
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000012431742
GENERAL SPECIFICATIONS
Va l v e Ti m i n g
Unit: degree
( ): Valve timing control “ON”
Drive BeltINFOID:0000000012431743
DRIVE BELT
Belt Deflection
*: When engine is cold.Engine type
HR16DE
Cylinder arrangement In-line 4
Displacement cm
3 (cu in)1,598 (97.51)
Bore and stro ke mm (in)78.0× 83.6 (3.071 × 3.291)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression
2
Oil 1
Compression ratio 9.8:1
Compression pressure
kPa (kg/cm
2, psi) / 200 rpm Standard 1,510 (15.4, 219)
Minimum
1,270 (12.95, 184)
Differential limit between cylinders 100 (1.0, 14.5)
Va l v e t i m i n g
: Intake valve
: Exhaust valve
ab c d e f
216 228 11 (
−27)
AT D C 59 (-21)
ABDC -1 (49)
AT D C 37 (-13)
BBDC
JPBIA4228ZZ
Location Deflection adjustment *
Unit: mm (in)
Used belt New belt
Limit After adjusted
Drive belt With A/C
10.0 (0.39) 4.9 - 5.2 (0.19 - 0.20) 4.1 - 4.4 (0.16 - 0.17)
Without A/C 9.1 (0.36)4.3 - 4.7 (0.17 - 0.19) 3.7 - 3.9 (0.146 - 0.154)
Applied pushing force 98.1 N (10.0 kg-f, 22.0 lb-f)
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SERVICE DATA AND SPECIFICATIONS (SDS)EM-117
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Belt Tension and Frequency
*: When engine is cold.
Spark PlugINFOID:0000000012431744
SPARK PLUG (PLATINUM-TIPPED TYPE)
*: Always check with the Parts Department for the latest parts information.
Exhaust ManifoldINFOID:0000000012431745
EXHAUST MANIFOLD
Unit: mm (in)
CamshaftINFOID:0000000012431746
CAMSHAFT
Unit: mm (in)
Location
Tension adjustment *
Unit: N (kg-f,
lb-f) Frequency adjustment * Unit: Hz
Used belt New beltUsed belt
New belt
Limit After adjusted Limit After adjusted
Drive belt With A/C
350 (35.7, 78.7)881 - 951
(89.9 - 97.0,
198.0 - 213.8)
1070 - 1138
(109.1 - 116.1, 240.5 - 255.8) 145.5 230.5 - 239.5 254 - 262
Without A/C 876 - 964
(89.4 - 98.3,
196.9 - 216.7)1064 - 1152
(108.5 - 117.5,
239.2 - 259.0)
162 256.5 - 268.5 282.5 - 293.5
Make
NGK
Standard type* PLZKAR6A-11
Gap (nominal) 1.1 mm (0.043 in)
Items Limit
Surface distortion 0.3 (0.012)
ItemsStandardLimit
Camshaft runout [TIR*] 0.02 (0.0008)0.1 (0.0039)
Camshaft cam height “A” Intake
41.705 - 41.895 (1.6419 - 1.6494) 41.505 (1.6341)
Exhaust 40.915 - 41.105 (1.6108 - 1.6183) 40.715 (1.6029)
Camshaft journal outer diameter No. 1
27.935 - 27.955 (1.0998 - 1.1006) —
No. 2, 3, 4, 5 24.950 - 24.970 (0.9822 - 0.9830) —
Camshaft bracket inner diameter No. 1
28.000 - 28.021 (1.1024 - 1.1032) —
No. 2, 3, 4, 5 25.000 - 25.021 (0.9842 - 0.9850) —
SEM671
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EM-118
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Total indicator reading
VALVE LIFTER
Unit: mm (in)
VALVE CLEARANCE
Unit: mm (in)
1:Approximately 20
°C (68 °F)
2:Approximately 80 °C (176 °F)
AVAILABLE VALVE LIFTER
Unit: mm (in)
Camshaft journal oil clearance No. 1
0.045 - 0.086 (0.0018 - 0.0034) —
No. 2, 3, 4, 5 0.030 - 0.071 (0.0011 - 0.0027) —
Camshaft end play 0.075 - 0.153 (0.0029 - 0.0060)0.2 (0.0078)
Camshaft sprocket runout [TIR*] —0.1 (0.0039)
Items
StandardLimit
Items Standard
Valve lifter outer diameter 29.977 - 29.987 (1.1802 - 1.1806)
Valve lifter hole diameter 28 - 28.4 (1.024 - 1.1181)
Valve lifter clearance 0.013 - 0.044 (0.0005 - 0.0017)
Cold1Hot 2
Intake 0.26 - 0.34 (0.010 - 0.013) 0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015) 0.308 - 0.432 (0.012 - 0.017)
Identification mark (A) Thickness (B)
300 3.00 (0.1181)
302 3.02 (0.1189)
304 3.04 (0.1197)
306 3.06 (0.1205)
308 3.08 (0.1213)
310 3.10 (0.1220)
312 3.12 (0.1228)
314 3.14 (0.1236)
316 3.16 (0.1244)
318 3.18 (0.1252)
320 3.20 (0.1260)
322 3.22 (0.1268)
324 3.24 (0.1276)
JPBIA0170ZZ
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SERVICE DATA AND SPECIFICATIONS (SDS)EM-119
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Cylinder headINFOID:0000000012431747
CYLINDER HEAD
Unit: mm (in)
VALVE DIMENSIONS
Unit: mm (in)
326
3.26 (0.1283)
328 3.28 (0.1291)
330 3.30 (0.1299)
332 3.32 (0.1307)
334 3.34 (0.1315)
336 3.36 (0.1323)
338 3.38 (0.1331)
340 3.40 (0.1339)
342 3.42 (0.1346)
344 3.44 (0.1354)
346 3.46 (0.1362)
348 3.48 (0.1370)
350 3.50 (0.1378)
Identification mark (A)
Thickness (B)
ItemsLimit
Head surface distortion 0.1 (0.004)
Valve head diameter “D”Intake
31.6 - 31.9 (1.244 - 1.256)
Exhaust 25.3 - 25.6 (0.996 - 1.007)
Valve length “a” Intake
101.73 (4.01)
Exhaust 102.49 (4.04)
“b” Intake
1.0 (0.0393)
Exhaust 1.0 (0.0393)
“c” Intake
2.1 - 2.8 (0.0826 - 0.1102)
Exhaust 2.3 - 3.0 (0.0905 - 0.1181)
“c ′ ” Intake
3.0 (0.1181)
Exhaust –
“d ” Intake
4.965 - 4.980 (0.1954 - 0.1960)
Exhaust 4.955 - 4.970 (0.1950 - 0.1956)
Valve seat angle “ α” Intake
45°15 ′ - 45 °45 ′
Exhaust
PBIC3878E
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EM-120
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
VALVE GUIDE
Unit: mm (in)
VALVE SEAT
Unit: mm (in)
Items
Standard part Service part
Va l v e g u i d e Outer diameter
9.023 - 9.034 (0.3552 - 0.3556) 9.223 - 9.234 (0.3631 - 0.3635)
Inner diameter (Finished size) 5.000 - 5.018 (0.1968 - 0.1975)
Cylinder head valve guide hole diameter 8.975 - 9.001 (0.3533 - 0.3544) 9.175 - 9.201 (0.3612 - 0.3622)
Interference fit of valve guide 0.022 - 0.059 (0.0009 - 0.0023)
Items StandardLimit
Valve guide clearance Intake
0.020 - 0.053 (0.0008 - 0.0021) 0.1 (0.004)
Exhaust 0.030 - 0.063 (0.0012 - 0.0025) 0.1 (0.004)
Projection length “L” 11.4 - 11.8 (0.448 - 0.464)
PBIC0184E
ItemsStandardOversize [0.5 (0.02)] (Service)
Cylinder head seat recess diameter “D” Intake 29.75 - 30.25 (1.1713 - 1.1909) 30.43 - 30.73 (1.1980 - 1.2098)
Exhaust 25.991 - 26.007 (1.0233 - 1.0239) 26.491 - 26.507 (1.0430 - 1.0436)
Valve seat outer diameter “d” Intake 32.108 - 32.124 (1.2641 - 1.2647) 32.608 - 32.624 (1.2838 - 1.2844)
Exhaust 23.65 - 24.15 (.9311 - .9508) 23.69 - 26.007 (.9327 - 1.0239)
Valve seat interference fit Intake
0.081 - 0.124 (0.0032 - 0.0049)
Exhaust 0.064 - 0.107 (0.0025 - 0.0042)
Diameter “d1”*
1Intake 27.8 - 28.2 (1.0945 - 1.1102)
Exhaust 21.7 - 22.1 (.8543 - .8701)
Diameter “d2”*
2Intake 31.2 - 31.4 (1.228 - 1.236)
Exhaust 24.9 - 25.1 (0.980 - 0.988)
Angle “ α1” Intake
60°
Exhaust 45°
PBIC2745E
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SERVICE DATA AND SPECIFICATIONS (SDS)EM-121
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*1: Diameter made by intersection point of conic angles
α1 and α2
*
2: Diameter made by intersection point of conic angles α2 and α3
*
3: Machining data
VALVE SPRING
Cylinder BlockINFOID:0000000012431748
CYLINDER BLOCK
Unit: mm (in)
Angle “ α2” Intake 88
°45 ′ - 90 °15 ′
Exhaust 88°45 ′ - 90 °15 ′
Angle “ α3” Intake
120°
Exhaust 120°
Contacting width “W”*
3Intake 1.44 - 2.1 (0.0567 - .0827)
Exhaust 1.1 - 1.9 (.0433 - .0748) or 0.9 - 2.1 (.0354 - .0827)
Height “h” Intake
4.7 (0.185) 4.15 (0.163)
Exhaust 6.0 (0.236) 5.43 (0.213)
Depth “H” Intake
4.7 (0.185)
Exhaust 6.0 (0.236)
Free height 46.73 mm (1.8398 in)
Installation height 32.40 mm (1.2756 in)
Installation load 136 - 154 N (13.9 - 15.7 kg, 30.6 - 34.6 lb)
Height during valve open 23.96 mm (0.9433 in)
Load with valve open 242 - 272 N (24.7 - 27.7 kg, 54.4 - 61.1 lb)
Surface distortionLimit 0.1 (0.004)
Cylinder bore Inner diameter Standard 78.000 - 78.015 (3.0709 - 3.0715)
Wear limit —
Out-of-round (Difference between “X” and “Y”) Limit 0.015 (0.0006)
Taper (Difference between “A” and “C”) 0.010 (0.0004)
PBIC3924E
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EM-122
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
* : Always check with the Parts Department for the latest parts information.
AVAILABLE PISTON
Unit: mm (in)
PISTON RING
Unit: mm (in)
PISTON PIN
Unit: mm (in)
Cylinder block main bearing housing inner diameter grade*Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W51.997 - 51.998 (2.0471 - 2.0472)
51.998 - 51.999 (2.0472 - 2.0472)
51.999 - 52.000 (2.0472 - 2.0472)
52.000 - 52.001 (2.0472 - 2.0473)
52.001 - 52.002 (2.0473 - 2.0473)
52.002 - 52.003 (2.0473 - 2.0474)
52.003 - 52.004 (2.0474 - 2.0474)
52.004 - 52.005 (2.0474 - 2.0474)
52.005 - 52.006 (2.0474 - 2.0475)
52.006 - 52.007 (2.0475 - 2.0475)
52.007 - 52.008 (2.0475 - 2.0475)
52.008 - 52.009 (2.0476 - 2.0476)
52.009 - 52.010 (2.0476 - 2.0476)
52.010 - 52.011 (2.0476 - 2.0477)
52.011 - 52.012 (2.0477 - 2.0477)
52.012 - 52.013 (2.0477 - 2.0478)
52.013 - 52.014 (2.0478 - 2.0478)
52.014 - 52.015 (2.0478 - 2.0478)
52.015 - 52.016 (2.0478 - 2.0479)
52.016 - 52.017 (2.0479 - 2.0479)
Difference in inner diameter between cylinders Standard Less than 0.03 (0.0012)
Piston skirt diameter “A”77.965 - 77.980 (3.0694 - 3.0700)
Piston height “H” dimension 37.1 (1.460)
Piston pin hole diameter 19.006 - 19.012 (0.7482 - 0.7485)
Piston to cylinder bore clearance 0.020 - 0.050 (0.0008 - 0.0020)
PBIC0188E
ItemsStandard Limit
Side clearance Top
0.04 - 0.08 (0.0016 - 0.0031) 0.11 (0.0043)
2nd 0.03 - 0.07 (0.0012 - 0.0028) 0.10 (0.0039)
Oil (rail ring) 0.045 - 0.125 (0.0018 - 0.0049) —
End gap Top
0.20 - 0.30 (0.0079 - 0.0118) —
2nd 0.35 - 0.50 (0.0138 - 0.0197) —
Oil (rail ring) 0.20 - 0.45 (0.0079 - 0.0177) —
Piston pin outer diameter 18.999 - 19.002 (0.7480 - 0.7481)
Piston to piston pin oil clearance Standard0.010 - 0.014 (0.0004 - 0.0006)
Connecting rod bushing oil clearance Standard–0.018 to –0.044 (–0.0007 to –0.0017)
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CONNECTING ROD
Unit: mm (in)
*1 : After installing in connecting rod
*
2 : Always check with the Parts Department for the latest parts information.
CRANKSHAFT
Unit: mm (in)
Center distance 129.84 - 129.94 (5.1118 - 5.1157)
Bend [per 100 (3.94)] Limit 0.15 (0.0059)
Torsion [per 100 (3.94)] Limit 0.30 (0.0118)
Connecting rod bushing inner diameter*
118.958 - 18.978 (0.7463 - 0.7471)
Side clearance Standard 0.200 - 0.352 (0.0079 - 0.0138)
Connecting rod big end diameter grade*
2
Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N 43.000 - 43.001 (1.6929 - 1.6929)
43.001 - 43.002 (1.6929 - 1.6930)
43.002 - 43.003 (1.6930 - 1.6930)
43.003 - 43.004 (1 6930 - 1.6931)
43.004 - 43.005 (1.6931 - 1.6931)
43.005 - 43.006 (1.6931 - 1.6931)
43.006 - 43.007 (1.6931 - 1.6932)
43.007 - 43.008 (1.6932 - 1.6932)
43.008 - 43.009 (1.6932 - 1.6933)
43.009 - 43.010 (1.6933 - 1.6933)
43.010 - 43.011 (1.6933 - 1.6933)
43.011 - 43.012 (1.6933 - 1.6934)
43.012 - 43.013 (1.6934 - 1.6934)
Center distance “r” 41.68 - 41.76 (1.6409 - 1.6441)
Out-of-round Limit0.003 (0.0001)
Taper Limit0.004 (0.0002)
Runout [TIR*
1] Limit 0.10 (0.0039)
Crankshaft end play Standard
0.098 - 0.260 (0.0039 - 0.0102)
Limit 0.35 (0.0138)
SEM645PBIC3459J
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EM-124
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*1: Total indicator reading
*
2: Always check with the Parts Department for the latest parts information.
*
3: Grade No. B through U reflects less than maximum specification.
*
4: Grade No. B through W reflects less than maximum specification.
Main BearingINFOID:0000000012431749
MAIN BEARING
Crankshaft pin journal diameter grade.*2“Dp”*3
Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U 39.970 - 39.971 (1.5736 - 1.5737)
39.969 - 39.970 (1.5736 - 1.5736)
39.968 - 39.969 (1.5735 - 1.5736)
39.967 - 39.968 (1.5735 - 1.5735)
39.966 - 39.967 (1.5735 - 1.5735)
39.965 - 39.966 (1.5734 - 1.5735)
39.964 - 39.965 (1.5734 - 1.5734)
39.963 - 39.964 (1.5733 - 1.5734)
39.962 - 39.963 (1.5733 - 1.5733)
39.961 - 39.962 (1.5733 - 1.5733)
39.960 - 39.961 (1.5732 - 1.5733)
39.959 - 39.960 (1.5732 - 1.5732)
39.958 - 39.959 (1.5731 - 1.5732)
39.957 - 39.958 (1.5731 - 1.5731)
39.956 - 39.957 (1.5731 - 1.5731)
39.955 - 39.956 (1.5730 - 1.5731)
39.954 - 39.955 (1.5730 - 1.5730)
39.953 - 39.954 (1.5729 - 1.5730)
Crankshaft main journal diameter grade.*
2
“Dm”*4
Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W 47.978 - 47.979 (1.8889 - 1.8889)
47.977 - 47.978 (1.8889 - 1.8889)
47.976 - 47.977 (1.8888 - 1.8889)
47.975 - 47.976 (1.8888 - 1.8888)
47.974 - 47.975 (1.8887 - 1.8888)
47.973 - 47.974 (1.8887 - 1.8887)
47.972 - 47.973 (1.8887 - 1.8887)
47.971 - 47.972 (1.8886 - 1.8886)
47.970 - 47.971 (1.8886 - 1.8886)
47.969 - 47.970 (1.8885 - 1.8886)
47.968 - 47.969 (1.8885 - 1.8885)
47.967 - 47.968 (1.8885 - 1.8885)
47.966 - 47.967 (1.8884 - 1.8885)
47.965 - 47.966 (1.8884 - 1.8884)
47.964 - 47.965 (1.8883 - 1.8884)
47.963 - 47.964 (1.8883 - 1.8883)
47.962 - 47.963 (1.8883 - 1.8883)
47.961 - 47.962 (1.8882 - 1.8883)
47.960 - 47.961 (1.8882 - 1.8882)
47.959 - 47.960 (1.8881 - 1.8882)
Revision: August 2015
2016 Versa Note

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Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in)
Connecting Rod BearingINFOID:0000000012431750
CONNECTING ROD BEARING
Unit: mm (in)
Grade number*
ThicknessIdentification color Remarks
0 1.996 - 1.999 (0.0786 - 0.0787) Black
Grade and color are the same
for upper and lower bearings.
1
1.999 - 2.002 (0.0787 - 0.0788) Brown
2 2.002 - 2.005 (0.0788 - 0.0789) Green
3 2.005 - 2.008 (0.0789 - 0.0791) Yellow
4 2.008 - 2.011 (0.0791 - 0.0792) Blue
5 2.011 - 2.014 (0.0792 - 0.0793) Pink
01 UPR 1.996 - 1.999 (0.0786 - 0.0787)
Black
Grade and color are different
for upper and lower bearings.
LWR 1.999 - 2.002 (0.0787 - 0.0788)
Brown
12 UPR 1.999 - 2.002 (0.0787 - 0.0788)
Brown
LWR 2.002 - 2.005 (0.0788 - 0.0789) Green
23 UPR 2.002 - 2.005 (0.0788 - 0.0789)
Green
LWR 2.005 - 2.008 (0.0789 - 0.0791) Yellow
34 UPR 2.005 - 2.008 (0.0789 - 0.0791)
Yellow
LWR 2.008 - 2.011 (0.0791 - 0.0792) Blue
45 UPR 2.008 - 2.011 (0.0791 - 0.0792)
Blue
LWR 2.011 - 2.014 (0.0792 - 0.0793) Pink
SEM685D
ItemsThickness Main journal diameter
US 0.25 (0.0098) 2.126 - 2.134 (0.0837 - 0.0840) Grind so that bearing clearance is the specified value.
Main bearing oil clearance Standard0.024 - 0.034 (0.0009 - 0.0013)
Grade number*ThicknessIdentification color Remarks
1 1.501 - 1.504 (0.0591 - 0.0592) Brown
2 1.504 - 1.507 (0.0592 - 0.0593) Green
3 1.507 - 1.510 (0.0593 - 0.0594) Yellow
4 1.510 - 1.513 (0.0594 - 0.0596) Blue
5 1.513 - 1.516 (0.0596 - 0.0597) Pink
Revision: August 2015 2016 Versa Note

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